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USER MANUAL
EX-EX1-12450-B
EX-EX1-12450-B Manual
Corporate Office
EXPION360, INC.
2025-01
2025 SW Deerhound Ave., Redmond, OR 97756
© 2024, Expion360, Inc. All Rights Reserved.
www.expion360.com

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Summary of Contents for Expion360 EX-EX1-12450-B

  • Page 1 USER MANUAL EX-EX1-12450-B EX-EX1-12450-B Manual Corporate Office EXPION360, INC. 2025-01 2025 SW Deerhound Ave., Redmond, OR 97756 © 2024, Expion360, Inc. All Rights Reserved. www.expion360.com...
  • Page 2: Table Of Contents

    7.3.1 Series ..........................12 7.3.2 Parallel ......................... 12 Commissioning ........................14 Storage ..........................15 Storage conditions ........................15 Maintenance ..........................15 Troubleshooting ........................ 17 FAQ ............................17 Extra ........................... 19 10.1 Glossary ........................... 19 EX-EX1-12450-B Manual Page 2 of 19...
  • Page 3: Disclaimer

    Page 3 of 19 1 Disclaimer While every precaution has been taken to ensure the accuracy of the contents of this guide, Expion360 assumes no responsibility for errors or omissions. Specifications and product functionalities may change without notice. Find the latest updates online at expion360.com.
  • Page 4: Warranty

    12 years from the date of sale as determined by the customer’s sales receipt as proof of purchase. Expion360, at its sole discretion, will only repair or replace the battery and/or parts of the battery in question if it is determined to be defective in material and/or workmanship by the Expion360 Technical Support Team.
  • Page 5: Submitting A Warranty Claim

    Product Return and Shipping The product must be returned to Expion360 before warranty coverage is authorized to determine if it is defective. If the product is faulty and determined to be a warrantied item, it may be repaired, returned, or replaced as determined by Expion360.
  • Page 6: Safety Precautions

    Do not: Charge/discharge beyond BMS protection limits or recommended rates. Do not: Use an incorrect charger profile. Do not: Connect to any load during long-term storage. Do not: Operate or store outside specified conditions. Do not: Attempt repairs on malfunctioning batteries. EX-EX1-12450-B Manual Page 6 of 19...
  • Page 7: Technical Specifications

    32 to 95 °F Maintenance Discharge-charge cycle every month. 1 Voltage/Current measurement tolerance: ± 3%. Temperature measurement accuracy: ± 5°C. Time delay accuracy: ± 0.5s. 2 Charge/Discharge @0.2C/0.5C, 25°C, 100% DoD reach 80% Capacity retention. EX-EX1-12450-B Manual Page 7 of 19...
  • Page 8: Overview

    UL1642 recognized 4.5Ah stainless steel encased 26650 cylindrical cells, delivering an impressive 32 percent increase in energy density compared to traditional 3.4Ah cells. Onboard Bluetooth® paired with our SmartTalk™ app allows users to managed multiple Expion360 Bluetooth®- enabled batteries seamlessly Features: •...
  • Page 9: Installation

    Orientation • This battery can only be oriented with the feet on the ground. • Ensure the terminals are accessible for easy access and maintenance. EX-EX1-12450-B Manual Page 9 of 19...
  • Page 10: Conductor

    Wiring shall meet all local codes and standards. • For United States, refer to NEC (National Electric Code, ANSI/NFPA 70). • For Canada, refer to the CEC (Canadian Electrical Code). Installation work should be performed by qualified personnel (e.g., licensed electrician). EX-EX1-12450-B Manual Page 10 of 19...
  • Page 11: Terminal Pad Connections

    4. After proper torquing, mark the position of the screws/nuts on the terminal pad. a. Use a permanent marker. b. Check the mark annually. i. If the mark is not aligned, retorque the bolted joint. Figure 1: Layer stack up of bolted joint connections EX-EX1-12450-B Manual Page 11 of 19...
  • Page 12: Multi-Battery Systems

    Paralleling batteries up to 4 batteries is permitted. Follow the following guides for wiring batteries in parallel. Not following will yield unbalanced batteries in the center of the string due to unbalanced currents. 1. Two battery system: 2. Three battery system: EX-EX1-12450-B Manual Page 12 of 19...
  • Page 13 Installation Page 13 of 19 3. Four battery system: 4. Multi-String Battery System: EX-EX1-12450-B Manual Page 13 of 19...
  • Page 14: Commissioning

    Follow the below steps to power on the system (e.g., for the first time, or after significant downtime) 1. There is no power button. 2. Connect to load/charge source, and the battery will manage itself. EX-EX1-12450-B Manual Page 14 of 19...
  • Page 15: Storage

    Storage Page 15 of 19 8 Storage 8.1 Storage conditions Store the EX-EX1-12450-B in the following conditions: • Ambient Temperature: 0 to 35 °C / 32 to 95 °F • Humidity: 5.0 to 85.0 % • SoC: 50 to 80% SoC 8.2 Maintenance...
  • Page 16 • Maintain a detailed record of usage, including charge/discharge cycles, operating conditions, and maintenance activities, to track battery health over time. Warnings • Do not attempt to disassemble or repair the battery yourself. o This will void the warranty and pose safety risks. EX-EX1-12450-B Manual Page 16 of 19...
  • Page 17: Troubleshooting

    9. May I use this battery with other SKUs, brands or older batteries? a. No. 10. What happens if I accidentally short-circuit the terminals? a. The BMS will protect the battery. b. Internal switches are opened to prevent current flow, which would otherwise damage the cells. EX-EX1-12450-B Manual Page 17 of 19...
  • Page 18 Check that the charger is compatible and functioning. b. Verify connections. c. Inspect the Expion360 app for warnings or faults. 18. What should I do if the battery emits an unusual smell or swells? a. Stop using the battery immediately, then b.
  • Page 19: Extra

    (lb-ft), required to tighten a fastener such as a bolt or nut. Voltage The electrical potential difference between two points in a circuit, measured in volts (V). It drives the flow of electric current and determines the energy per charge unit. EX-EX1-12450-B Manual Page 19 of 19...

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