IAI ROBO NET REXT First Step Manual

Extension Unit REXT
First Step Guide
Fourth Edition
Thank you for purchasing our product.
Make sure to read the Safety Guide and detailed Instruction Manual as well as this First Step Guide to ensure correct use.
This Instruction Manual is original.
Warning : Read the instruction manual carefully and follow the instruction manual when handling this equipment.
Please downloaded the user's manual from our website.
You can download it free of change. User registration is required for first time users.
URL:www.iai-robot.co.jp/data_dl/CAD_MANUAL/
Keep a printout of the introduction manual near the equipment in which this product is installed so that
it can be checked at all times, or display it on your computer, tablet terminal, etc. so that you can
check it immediately.
If you need a bound copy of the instruction manual, order it from the nearest sales office listed in the
First Step Guide or at the end of the instruction manual. It will be provided for a fee.
• Using or copying all or part of this Instruction Manual without permission is prohibited.
• The company names, names of products and trademarks of each company shown in the sentences are registered
trademarks.
Product Check
The standard configuration of this product is comprised of the following parts.
If you find any fault with the product you have received, or any missing parts, contact us or our distributor.
1. Parts
(1) For REXT-SIO (Unit reversing set)
No. Part Name Model
Refer to "How to read the model plate", "How to
1 Controller Main Body
read the model"
Accessories
ROBONET Communication
2 JB-1
Connection PCB
3 Power Connection Board PP-1
4 Unit Link Cable CB-REXT-SIO010
5 First Step Guide ME0285
6 Safety Guide M0194
(2) For REXT-CTL (Controller connection set)
No. Part Name Model
Refer to "How to read the model plate", "How to
1 Controller Main Body
read the model"
Accessories
ROBONET Communication
2 JB-1
Connection PCB
3 Power Connection Board PP-1
4 Controller Connection Cable CB-REXT-CTL010
5 First Step Guide ME0285
6 Safety Guide M0194
2. Teaching Tool (to be purchased separately)
The PC software is required to teach positions and also to edit parameters during initial commissioning.
No. Part Name
PC Software (RS232C converter adapter and external equipment communication
1
cable are included)
PC Software (USB converter adapter, USB cable and external equipment
2
communication cable are included)
3 Touch Panel Teaching
4 Touch Panel Teaching (with deadman switch)
Touch Panel Teaching (deadman switch and TP Adapter RCB-LB-TG are
5
included)
6 Teaching Pendant
7 Teaching Pendant (deadman switch and TP Adapter RCB-LB-TG are included)
8 Simple Teaching Pendant
9 Data Setter
10 Touch Panel Display
(Note) Other teaching tools than the PC software can be used for individual operations such as position table settings,
however they cannot be used for the ROBONET startup settings.
3. Instruction manuals related to this product
No. Name
1 ROBONET Instruction Manual
2 SCON Controller Instruction Manual
3 PCON-C/CG/CF Controller Positioner Type Instruction Manual
4 ERC2 Actuator with integrated Controller Instruction Manual (SIO type)
5 ERC2 Actuator with integrated Controller Instruction Manual (PIO type)
6 PC Software RCM-101-MW/ RCM-101-USB Instruction Manual
7 Touch Panel Teaching CON-PT/PD/PG Instruction Manual
8 Teaching Pendant CON-T/TG Instruction Manual
9 Simple Teaching Pendant RCM-E Instruction Manual
10 Data Setter RCM-P Instruction Manual
11 Touch Panel Display RCM-PM-01 Instruction Manual
Instruction Manual for the serial communication [for Modbus]
12
(When RGW-SIO is used with SIO Thru Mode)
4A
4. How to read the model plate
Model
Serial number
5. How to read the model
R E X T - S I O : M u l t i - r o w A r r a n g e m e n t
R E X T - C T L : E x t e r n a l S I O L i n k
A typical ROBONET system is constructed not only with the Gateway R Unit that is explained in this manual,
but also with RACON, RPCON, Simple Absolute R Unit, extension unit and ROBO Cylinder Controller to
connect to the extension unit. Please refer to First Step Guide and Instruction Manual of each device for
additional instruction related to that device.
The extension unit is applicable when many units are required to construct ROBONET and there is not
enough space to place them, or when it is required to interface with a controller such as SCON or PCON-CF
on ROBONET.
[When Using REXT-SIO]
Reference
2 units / 1 set
1 pc / 1 set
1 set (2 pc) / 1 set
1m × 1 pc / 1 set
Extension Unit
Reference
1 unit / 1 set
1 pc / 1 set
1 set (2 pc) / 1 set
1m × 1 pc / 1 set
Model An REXT-CTL unit can also be connected to the end of a ROBONET network which has been expanded
using REXT-SIO units.
RCM-101-MW
RCM-101-USB Item
Power Supply
CON-PT
Current Consumption
CON-PD
Heat Generation
CON-PG
Surrounding air
temperature
CON-T
Surrounding humidity
CON-TG
Surrounding environment
RCM-E
Surrounding storage
RCM-P
temperature
RCM-PM-01
Surrounding storage
humidity
Vibration durability
Protection class
Manual No.
Cooling Method
ME0208
Insulation Resistance
ME0161
Insulation Strength
ME0170
Product Life
ME0159
ME0158
External Dimensions
ME0155
Weight
ME0227
ME0178
ME0174 Note : The total length of extension using the extension unit should be 30m at maximum. This length should include
the ROBONET width and GatewayR unit as the start point. When REXT-CTL is used, the communication
ME0175
cable connected to each controller should also be considered in the length.
ME0182
ME0162
Model *********
SER NO. *********
Input DC24V,CLASS2, A *
IP20
CAUTION: Connect the wiring correctly and
properly, use IAI specified cables
or min 60°C Cu wire.
Basic Specifications
[When Using REXT-CTL]
Extension Unit
Extension Unit
Controller
Connection Cable
Unit Link Cable
Specifications
24V DC±10％
MAX. 100mA
2.5W
0 to 40°C
95%RH or less (non-condensing)
[Refer to Installation Environment section]
−25 to 70°C
95%RH or less (non-condensing)
XYZ Each direction 10 to 57Hz Pulsating amplitude 0.035mm (continuous) 0.075mm (intermittent)
57 to 150Hz 4.9m/s 2 (continuous) 9.8m/s 2 (intermittent)
IP20
Natural air-cooling
Between power supply terminal and FG 500V DC 10MΩ or more
Between power supply terminal and FG 1500V AC for 1 min
(Reference) 5 to 10 years:
It varies significantly by the effects of the usage condition (especially temperature).
34W × 105H × 73.3D [mm]
Approx. 140g
External Dimensions
69.3
(0.5) 73.3
34
Installation Environment
This product is capable for use in the environment of pollution degree 2 *1
*1 Pollution Degree 2 : Environment that may cause non-conductive pollution or transient conductive
pollution by frost. (IEC60664-1)
1. Installation Environment
Do not use this product in the following environment.
• Location where the surrounding air temperature exceeds the range of 0 to 40°C
• Location where condensation occurs due to abrupt temperature changes
• Location where relative humidity exceeds 85%RH
• Location exposed to corrosive gases or combustible gases
• Location exposed to significant amount of dust, salt or iron powder
• Location subject to direct vibration or impact
• Location exposed to direct sunlight
• Location where the product may come in contact with water, oil or chemical droplets
• Environment that blocks the air vent [Refer to Installation and Noise Elimination Section]
When using the product in any of the locations specified below, provide a sufficient shield.
• Location subject to electrostatic noise
• Location where high electrical or magnetic field is present
• Location with the mains or power lines passing nearby
2. Storage and Preservation Environment
The storage and preservation environment should comply with the same standards as those for the installation
environment. In particular, when the machine is to be stored for a long time, pay close attention to environmental
conditions so that no condensation forms. Unless specially specified, moisture absorbency protection is not included in the
package when the machine is delivered. In the case that the machine is to be stored and preserved in an environment
where condensation is anticipated, take the condensation preventive measures from outside of the entire package, or
directly after opening the package.
or equivalent.