ray RAYMILL C User Manual

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

Version: 1.1

2024.04.05.

Table of Contents

Need help?

Do you have a question about the RAYMILL C and is the answer not in the manual?

Questions and answers

Summary of Contents for ray RAYMILL C

Page 1 Version: 1.1 2024.04.05.
Page 2: Table Of Contents
Contents Dear Clients ..........................6 General Information ........................7 2.1. Danger Identification Guide ......................7 2.2. Cautions ..............................7 2.2.1. Information on Safety ......................7 2.2.2. Cautions for Power Connection ..................8 2.2.3. Cautions for Installation ......................8 2.2.4. Cautions for Use ........................9 2.2.5.
Page 3 4.2. Disposal of Packaging Waste ....................12 Product Introduction ....................... 13 5.1. Product Overview ........................... 13 5.2. Product Components ........................13 5.2.1. Components ..........................13 5.2.2. Front View ..........................14 5.2.3. Connection ..........................16 5.2.4. Display(LCD) ..........................17 5.2.5. LED status light ........................17 5.3.
Page 4 6.4.1. Operation and Preparation of D+CAM ..............28 6.4.2. Connecting the Milling Machine ................... 30 6.4.3. Firmware Update ........................30 6.5. Mounting and Replacement of Block and Burs ............... 31 6.5.1. Block Mounting ........................31 6.5.2. Bur Mounting/Replacement ..................... 31 6.6.
Page 5 7.5.1. Maintenance Kit ........................43 7.6. When Not in Use for Long Periods of Time ..............43 7.7. When not in Use after Long-Term Storage ................ 44 7.7.1. Water tank Replacement ....................44 7.7.2. Water Nozzle Cleaning ....................... 44 7.7.3. Filter Replacement ........................
Page 6: Dear Clients
1. Dear Clients This product is designed to fabricate dental prostheses utilizing various prosthetic materials, including ceramic, resin, and hybrid options. Misuse or improper operation of the product may result in risks and damages. It's important to strictly adhere to the instructions provided in the user manual and observe precautions to ensure safe usage.
Page 7: General Information
2. General Information This manual provides essential information for utilizing the product effectively. It's crucial to thoroughly read through the document and meticulously adhere to the instructions provided. To optimize results, make sure to regularly consult and become acquainted with the manual.
Page 8: Cautions For Power Connection
2.2.2. Cautions for Power Connection There is the danger of fire or electric shock. Do not touch the power cord with the wet hands or after touching chemicals.  Do not pull out the power cord by the cable.  Faulty electrical outlet or power cord may cause fire or electric shock.
Page 9: Cautions For Use
2.2.4. Cautions for Use It may cause product malfunction, damage and injury. Do not separate the power cord while the product is in operation.  Do not move the product while in operation.  The door must be closed during product operation. ...
Page 10: Specifications / Authorization / Certification
CE certification A certification that guarantees the safety of medical devices manufactured and distributed in the European market in accordance with the European Commission MDR (EU) 2017/745 regulations CSA certification A certification that meets the safety standards of the product in accordance with the certification standards in the United States and Canada, approved by CSA, a NRTL (Nationally Recognized Testing Laboratory) designated by the OSHA (Occupational Safety &...
Page 11: Safety Information
3. Safety Information 3.1. Basic safety information 3.1.1. Installation Install this product in an appropriate place for its intended use (such as a location where there are no inflammable substances) 3.1.2. Maintenance and Repair As the manufacturer of this product, DDS considers the user to have met their obligation regarding safety technology characteristics if the following conditions are met: Maintenance and repair procedures must exclusively be carried out by DDS Inc.
Page 12: Delivery And Disposal
4. Delivery and disposal 4.1. Delivery Upon delivery, conduct a receipt inspection promptly. Ensure that the item listed on the waybill is present inside the package.  Thoroughly inspect the product for any signs of damage.  When installing, it is advised to have at least two individuals collaborate to lift the product. Utilize a ...
Page 13: Product Introduction
5. Product Introduction 5.1. Product Overview This milling machine operates as a grinding type device, receiving data from CAM software and producing dental prostheses. 5.2. Product Components 5.2.1. Components Milling Machine Power Cable Torue Wrench maintenance kit User Manual LAN Cable USB (CAM software) Headless Bolt Inner Bur/Outer Bur...
Page 14: Front View
5.2.2. Front View Front side Name Explanation Milling chamber door Chamber cover Chamber Space for milling Display (LCD) Displays product control and status Door button Opens and closes the chamber door Water tank Stores the distilled water and cutting oil Water tank drawer Mounts the water tank Drawer...
Page 15 Interior Name Explanation Chamber Space for milling Inner milling spindle Inner bur mounting and prosthesis milling Outer milling spindle Outer bur mounting and prosthesis milling Blocking mount axial rotation Central axis movement during the milling process LED status light Displaying the status Chapter 5 Product Introduction...
Page 16: Connection
5.2.3. Connection Connection at the Back Name Explanation Power switch Turns the product ON / OFF ( I = ON , O = OFF ) Power socket Connection for AC 100V-240V power Ethernet port LAN port for communication Explanation USB port USB port Fuse box Additional fuse storage...
Page 17: Display(Lcd)
5.2.4. Display(LCD) Product operation can be controlled at the front LCD panel.  The LCD panel is equipped with a capacitive touchscreen designed to react to human finger  touch. Do not use sharp-pointed objects to operate the LCD panel. ...
Page 18: Technical Specifications
5.3. Technical Specifications Model Name DM5000 Rated Supply Voltage AC100~240V ±10% or Mains supply voltage fluctuations ±10% Rated Frequency 50/60 Hz Rated Output 0.3kW Materials ceramic, Resin, Hydrid, Fully sintered zirconia Prostheses Motion Stroke X axis : 56mm, Z axis : 32mm, Y axis : 50mm Maximum Prostheses 20mm x 20mm x 20mm (Single)
Page 19: Installation Conditions
5.4. Installation Conditions The product should be installed and maintained out of reach of children or unauthorized  individuals. During installation, verify that the ground is level and allocate a space larger than the product's dimensions for installation. Allow for a minimum of 15 cm of space between the back of the product and the wall to ensure convenient access to the power switch for emergency shutdown purposes.
Page 20: Pc Connection
5.5.2. PC Connection Before using the product, use the LAN cable (cross) to establish a connection between the product and the PC. The machine comes preconfigured with a dynamic IP address from the factory. To configure the IP address, navigate to the Network Status option on the machine's [Main] screen.
Page 21: Filling In The Water Tank
5.5.4. Filling in the Water tank ※ Before Milling, remove the sticker attached to the water level sensor inside the water tank. Insert the filter and then fill with coolant. (Coolant: distilled water + lubricant)  Fill the water tank with distilled water to the maximum (MAX) level line marked on the water ...
Page 22: Product Operation
6. Product Operation 6.1. Preparation before Product Operation Step 1. Check if the product’s power cable is connected. Step 2. When powered, each axis feed will start moving to return to the default position. Do not put your hand inside the chamber during operation Ensure there is a time interval of approximately 10 seconds between turning off the product ...
Page 23: Operation Test
6.2. Operation Test Before commencing operation, verify the normal operation. Initiate the 'Configurations' function by pressing the bottom button on the [Main] screen, then select the 'Operation Test' button on the [Configurations] screen. Close the chamber door before use  Do not open the chamber door while in use, as it will interrupt the operation.
Page 24: Calibration
6.3. Calibration Initiate the 'Calibration' function by selecting the bottom button on the [Main] screen, then navigating to the 'Calibration' button on the [Configurations] screen. 6.3.1. preparation for calibration 1. Follow the instructions provided in the Calibration menu to insert the calibration block. Align the protrusions on the clamping block with the grooves on the calibration block and insert it accordingly.
Page 25 3. On the [Change bur] screen, activate the 'Replace' button. - Upon pressing the 'Replace' button, the collet will open and transition to the bur selection screen. 4. Choose the calibration pin displayed on the screen and insert the larger diameter portion of the calibration pin into the end of the spindle.
Page 26: Calibration Execution And Operation
6.3.2. Calibration execution and operation 1. Once the bur replacement is complete, proceed to the next screen by selecting the 'Next' button. - Please note that the 'Next' button will only be enabled if the calibration pin is properly installed. 2.
Page 27: Calibration Completed
6.3.3. Calibration completed 1. Adhere to the instructions provided in the Calibration menu to detach the calibration block. 2. Once the calibration block is removed, press the 'Change Bur' button. 3. On the [Change bur] screen, activate the 'Replace' button. - Pressing the 'Replace' button will cause the collet to open and transition to the bur selection screen.
Page 28: Preparation For Milling
6.4. Preparation for Milling 6.4.1. Operation and Preparation of D+CAM Launch 'D+CAM' software. You can import an STL file with a completed design ready for operation. (Please consult the D+CAM User Manual for guidance.) [D+ CAM] Screen Step 1. Select the material for bur and block from the menu on the left. Chapter 6 Product Operation...
Page 29 Step 2. Set the sprue type, direction and size from the menu on the right and place the sprue on the sub-task screen at the bottom. Step 3. Set the location of the block. You can move the prosthesis on the sub-task screen at the bottom.
Page 30: Connecting The Milling Machine
6.4.2. Connecting the Milling Machine In D+CAM, choose the milling machine to connect to and click the 'Connect' button. On the milling machine, the 'Start Milling' button becomes active. 6.4.3. Firmware Update If F/W update file exists, the 'F/W update' button will be enabled on the D+CAM screen. Click the 'F/W update' button on the D+CAM screen.
Page 31: Mounting And Replacement Of Block And Burs
6.5. Mounting and Replacement of Block and Burs 6.5.1. Block Mounting Unlock the chamber door, place the block onto the central shaft, and fasten the stud bolt securely using the torque wrench. When securing the block, utilize the torque wrench to tighten the stud bolt until a 'click' sound is audible.
Page 32 1. Select the 'replacement' button corresponding to the bur requiring replacement. - The 'Replace' button: Activating it causes the collet to open and transition to the bur selection screen. 2. Slide the new bur to the end of the spindle. - Select 'New' Bur to reset the usage count.
Page 33 ※Collet: A device used for securing a bur. Ensure that a bur is mounted before closing the collet to prevent spindle failure. Always verify  the presence of a bur prior to collet closure. 6. After loading both burs, press the button to exit the [Change Bur] mode and return to the [Main] screen.
Page 34: Milling
6.6. Milling Do not open the chamber door during sensing or milling to prevent personal injuries.  Do not open the chamber door or insert your hand unless the device is in Standby Mode  (indicated by a white LED light). 6.6.1.
Page 35: Milling Mode
Ensure the chamber door is shut prior to utilizing the sensing function.  Maintain stability to prevent vibration or shock from affecting the accuracy of sensing.  Sensing may be interrupted by the presence of high-frequency equipment nearby.  Application of vibration or shock during sensing may result in machining errors. ...
Page 36: Completion Of Milling
6.7. Completion of Milling Refrain from opening the chamber door until all axes have ceased movement and the  Chamber’s LED indicates white, even after the milling process has concluded. Exercise caution with your hands as the completed block may have sharp edges. ...
Page 37: Pause During Milling
6.8. Pause During Milling During machining, press the 'Stop' button to pause. Press the ‘Stop’ button to enter the [Pause] mode. 6.8.1. Continue Milling Press the ‘Continue’ to cancel [Pause] mode and continue milling. Chapter 6 Product Operation...
Page 38: Finish Milling
6.8.2. Finish Milling Press the ‘Finish’ button to finish the milling process 6.8.3. Bur Replacement During Milling Press the ‘Change Bur’ button to enter the [Change Bur] mode. It can be used if bur damage occurs during milling. If the bur is replaced during machining, press the ‘Finish’ button to end machining and ...
Page 39: Disconnected From D+Cam
6.9. Disconnected from D+CAM If D+CAM is disconnected during milling, the popup below will be displayed and machining will be stopped. Press the 'OK' button to move to the [Pause] screen. At this time, the 'Continue' and 'Change Bur' buttons are disabled on the machine screen. To continue milling, click the 'Connect' button on D+CAM to connect.
Page 40: Maintenance And Cleaning
7. Maintenance and Cleaning Perfoem maintenance regularly. Follow the routine maintenance cycle.  Use approved protective agents, cleaners and disinfectants  Periodically print maintenance logs.  Pay attention to error messages. Please pay attention to the error messages displayed on the screen. If the error messages do ...
Page 41: Water Tank Maintenance Cycle
7.1.3. Water Tank Maintenance Cycle Number of machining Maintenance Items Cycle Water tank cleaning, distilled water 5 times Daily replacement, filter cleaning (Ceramic processing, per day) Filter replacement Every 3 weeks ※ Even if the water tank is filled and not used, it is necessary to clean the water tank, replace the coolant, and clean the filter every week.
Page 42: Water Nozzle Inspection And Cleaning
7.3. Water Nozzle Inspection and Cleaning 1) Press the ‘Operation test’ button on the [Configurations] screen. 2) Check the direction of the water nozzle to see if the coolant is sprayed toward the bur. 3) If the water nozzle's spraying direction is incorrect, foreign substances may be stuck in the nozzle.
Page 43: Maintenance Kit
7.5.1. Maintenance Kit [Kit Components] Isoflex Topas Round brush Felt cone Collet key Water nozzle NB 52 grease with an eyelet cleaning tool ※ This maintenance kit is intended for self-maintenance to clean and service the collet. If maintenance is required, please contact dealer for guidance from service staff. 7.6.
Page 44: When Not In Use After Long-Term Storage
7.7. When not in Use after Long-Term Storage 7.7.1. Water tank Replacement Refer to 5.6.4. If distilled water is not replaced regularly, the product can be damaged because of block  residue left in the distilled water such as ceramic. 7.7.2.
Page 45: Filter Replacement
4) Insert the cleaning tool all the way in, and then slowly turn it to the left to remove it. 5) Repeat Steps 3) and 4) two to three times. 6) In the same way, clean the water nozzle in the opposite direction. 7) Insert the bur when cleaning is complete If you close the collet without inserting the bur, it may cause spindle failure.
Page 46: Inspection Checklist
8. Inspection Checklist Component Inspection Details Check if the distilled water in the water tank is between the minimum and the maximum water level. Water tank Check if any foreign body is accumulated in the water tank. Chamber Check if any foreign body is accumulated inside the chamber. Check if the bur is not damaged.
Page 47: Guide Message
9. Guide Message Guide Message Action Close door Close door Please close it for your safety. Please close it for your safety. Disconnected CAM Disconnected CAM Please check the CAM or the network. Please check the CAM or the network. Remove block Remove block please remove the block.
Page 48 Machining has stopped Machining has stopped because an error was detected. because an error was detected. Coolant is turbid. Coolant is turbid. Please try again. [error code] Please try again. [error code] Machining has stopped Machining has stopped because an error was detected. because an error was detected.