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CONTROL
PANEL
CS-150, CS-250
Installation &
Operation
Manual
Document number 852131
Document version number 2025.1.0
800 Deere Rd. Prescott, WI 54021 | 715.262.4488 | support@kascomarine.com | kascomarine.com
CS-150 / CS-250 CONTROL PANEL MANUAL
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Summary of Contents for Kasco CERTISAFE CS-150

  • Page 1 CONTROL PANEL CS-150, CS-250 Installation & Operation Manual Document number 852131 Document version number 2025.1.0 800 Deere Rd. Prescott, WI 54021 | 715.262.4488 | support@kascomarine.com | kascomarine.com CS-150 / CS-250 CONTROL PANEL MANUAL...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Safety First �������������������������������������������������������������������������������������������������������������������������������2 Product Overview �������������������������������������������������������������������������������������������������������������������2 Power Connections �����������������������������������������������������������������������������������������������������������������3 Operation ���������������������������������������������������������������������������������������������������������������������������������6 Troubleshooting Symptoms & Causes ���������������������������������������������������������������������������������9 CS-150 Schematics ����������������������������������������������������������������������������������������������������������������11 CS-250 Schematics ����������������������������������������������������������������������������������������������������������������12 CS-150 & CS-250 Component Layout ����������������������������������������������������������������������������������13 Warranty ��������������������������������������������������������������������������������������������������������������������������������14 QUESTIONS? 715.262.4488 kascomarine.com | support@kascomarine.com CS-150 / CS-250 CONTROL PANEL MANUAL...
  • Page 3: Safety First

    Inspect the control panel for any damage and any components that may have loosened during shipping. PRODUCT OVERVIEW The CS-150 (120Vac) & CS-250 (240Vac) 60hz, single phase, control panels are engineered to operate Kasco C61 CertiSafe™ Tank Mixers. These UL508a listed control panels are designed for easy installation and operation with included circuit breaker, H-O-A control switch, indicator LEDs, Low water inhibit, UL type 4x enclosure, and SCADA I/O for remote operation and monitoring.
  • Page 4: Power Connections

    Installer to provide conduit and junction box between the Kasco control panel and mixer if required and install these components according to code requirements. If connecting the mixer power cord directly to the Kasco control panel, use an appropriately sized cord grip strain relief fitting.
  • Page 5 Back to Contents POWER CONNECTIONS (CONT.) SCADA Connections SCADA monitoring and control connections are provided for remote control and monitoring the mixer operation. Mixer Motor Amps: 4-20ma current transducer is provided to output motor amps to your SCADA system. This transducer is a 24Vdc loop powered device. 24Vdc loop power is to be provided from existing SCADA control panel.
  • Page 6 Back to Contents POWER CONNECTIONS (CONT.) Terminal Connection Diagrams CS-150 / CS-250 CONTROL PANEL MANUAL...
  • Page 7: Operation

    Back to Contents OPERATION COMPLETELY READ THIS SECTION PRIOR TO ENERGIZING THE CONTROL PANEL. LOW WATER INHIBIT CIRCUIT MUST BE CALIBRATED FOR PROPER OPERATION OF THE MIXER. This control panel provides local and remote modes of operation. Operation modes are selected via the H-O-A selector switch: H=HAND O=OFF...
  • Page 8 Back to Contents OPERATION (CONT.) Check and set time delay relay TR114 to a 30-second Adjust CSR105 with included adjustment tool as delay. instructed below. Set top dial to 5 Set timer range between .1 to 1 min Calibration dial RED LED = Normal operation, mixer operating above set point (normal amps).
  • Page 9: Troubleshooting

    Back to Contents OPERATION (CONT.) 6. Record the following data while the mixer is operating in the water under load: CS-150 L1-N Volts L1 Amps Date Installed: CS-250 L1-N Volts L1 Amps L2-N Volts L2 Amps L1-L2 Volts Troubleshooting Voltage measurements can be taken with a digital voltmeter. Both AC and DC voltages may be present if the SCADA interface is utilized.
  • Page 10: Troubleshooting Symptoms & Causes

    Back to Contents TROUBLESHOOTING SYMPTOMS & CAUSES Mixer not running. • Check the H-O-A switch is in the Hand or Auto mode (with SCADA calling for mixer to run). • Check for tripped circuit breakers. Check the feed breaker and breakers in this control panel are on.
  • Page 11: Replacement Parts List

    Back to Contents REPLACEMENT PARTS LIST Kasco Drawing CS-150 CS-250 Part Description Part # reference # 987252 CB110 Circuit Breaker,1P,QOU 120V 10A SQD   987254 CB105 Circuit Breaker,1P,QO-GFCI 120V 20A SQD  987220 CB104 Circuit Breaker, 2P GFCI 240 VOLT 20A SQD ...
  • Page 12: Cs-150 Schematics

    Back to Contents CS-150 SCHEMATICS Field Wiring Section CS-150 / CS-250 CONTROL PANEL MANUAL...
  • Page 13: Cs-250 Schematics

    Back to Contents CS-250 SCHEMATICS Field Wiring Section CS-150 / CS-250 CONTROL PANEL MANUAL...
  • Page 14: Cs-150 & Cs-250 Component Layout

    Back to Contents CS-150 & CS-250 COMPONENT LAYOUT CS-150 / CS-250 CONTROL PANEL MANUAL...
  • Page 15: Warranty

    The CS-150 and CS-250 control panels are offered with a standard 3-year warranty. Kasco® Marine, Inc. warrants this CertiSafe™ mixing system to be free from defects in material or workman- ship under appropriate use and service. The Kasco Marine, Inc. obligation under this warranty is limited to replacing or repairing, without charge, proven defective part while within the warranty period.

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Certisafe cs-250

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