Raytools BN101-GS Series User Manual
Raytools BN101-GS Series User Manual

Raytools BN101-GS Series User Manual

Handheld cleaning head (single galvo)

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BN101-GS Series
BN101-GS handheld cleaning head (single galvo)- User Manual
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  • Page 1 BN101-GS Series BN101-GS handheld cleaning head (single galvo)- User Manual...
  • Page 2 For the benefit of our customers, we will constantly try to ensure that the products we develop comply with the latest technology. Raytools AG Email: sales@raytools.com Website: www.raytools.ch Raytools AG © Copyright V1.1 www.raytools.ch...
  • Page 3 Read and understand basic safety instructions and operations. ▪ You must have studied the relevant regulations and safety instructions and understand the possible hazards. ▪ Comply with relevant regulations and implement corresponding protective measures. Raytools AG © Copyright V1.1 www.raytools.ch...
  • Page 4: Safety Instructions

    Storage and Transportation ▪ Observe the storage temperature range allowed by the technical data. ▪ Take reasonable measures to prevent fire, vibration or impact. ▪ Do not store in or near the magnetic field. Raytools AG © Copyright V1.1 www.raytools.ch...
  • Page 5: Table Of Contents

    Schedule 4:Wiring Diagram between Controller and Fiber Laser ............ 19 1、BWT Laser DB25 ..........................19 3、Maxphotonics Laser Aviation Plug- 12PIN Interface..............21 4、Raycus 380/220V DB25 PIN ......................22 5、JPT Fiber Laser 24PIN ........................24 6、IPG YLR-Y14 ............................ 25 7、Feibo Laser ............................. 26 Raytools AG © Copyright V1.1 www.raytools.ch...
  • Page 6: Preface

    More than 400 employees, with 50% in technical R&D and engineering sections, acquiring more than 150 patents and copyrights. ■ Fast service response Several after-sales service points covering Shenzhen, Wuhan, Jinan, giving real-time and quick feedback. Raytools AG © Copyright V1.1 1 |27 www.raytools.ch...
  • Page 7: Safety Instructions & Precaution

    "Danger": Serious danger with death or severe injury possibly; "Warning": Moderate disability and permanent injury possibly; "Caution": Mild disability but not permanent injury possibly; "Note": Material damage possibly; “Remark”: Explanation and description for operation. Raytools AG © Copyright V1.1 2 |27 www.raytools.ch...
  • Page 8: Damage Source

    This section explains the possible danger caused by laser products and response measure including: How to reduce risks through measures Raytools provides; How to ensure the safety of users when operating laser equipment through effective measures.
  • Page 9: User Guideline

    Follow the instructions in this manual. Follow laser usage rule, connecting fiber interface and cleaning head safely and scientifically. Follow the electromagnetic coordination rule, wiring to the handheld cleaning head. Inspect and maintain cleaning head. Raytools AG © Copyright V1.1 4 |27 www.raytools.ch...
  • Page 10 Laser products can only be used in good condition. Any damage should be repaired timely, especially those problems affecting safety facilities. ■ Modify Don’t modify any parts without the permission of Raytools, to avoid unsafe usage of laser product. ■ Spare parts Spare parts must meet technical requirements of Raytools.
  • Page 11 We recommend that users of laser products should identify potential risks through assessment and then take corresponding measures, to minimize losses or give emergency treatment to the injured. Please prepare emergency signs in visible places where there is potential risk. Raytools AG © Copyright V1.1 6 |27...
  • Page 12: Handheld Cleaning Head

    BN101-GS handheld cleaning head (single galvo)- User Manual 3 Handheld Cleaning Head Handheld cleaning head Figure 3.1 3.1 The Connection of QBH Interface and Handheld Cleaning Head 1、As shown in Figure 3.2. Figure 3.2 Raytools AG © Copyright V1.1 7 |27 www.raytools.ch...
  • Page 13: Removal And Installation Of Cover Glass

    1. Loose the buckle to open the cover glass drawer cover, pull out the drawer and place the cover back to avoid dust in, as shown in figure 3.10. 2. Remove the seal ring and cover glass for cleaning or replacement, as shown in Figure 3.10. Figure 3.10 Raytools AG © Copyright V1.1 8 |27 www.raytools.ch...
  • Page 14: Inspection

    The safety shutter is equipped with an in-pos signal. Please open the shutter before beaming out, and close it immediately after processing to prevent loss or dust into the laser exit to contaminate the lenses. Rotating Mark point to UNLOCK to open safety shutter Raytools AG © Copyright V1.1 9 |27 www.raytools.ch...
  • Page 15: Controller

    BN101-GS handheld cleaning head (single galvo)- User Manual 4 Controller Controller overview of handheld cleaning system 7-inch HMI Panel Fiber Laser Handheld Cleaning Head Raytools AG © Copyright V1.1 10 |27 www.raytools.ch...
  • Page 16: Connection Of Hmi Panel Communication Wire And Controller

    For different wiring methods, please refer to Schedule 4: Wiring Diagram between Controller and Fiber Laser. Schedule 4 do not include all wiring methods for lasers, and these diagrams are for reference only. If there is any discrepancy, please operate laser base on the instructions provided by manufacturers. Raytools AG © Copyright V1.1 11 |27...
  • Page 17: Connection Of Handheld Cleaning Head And Controller

    4.4 Connection of Power Supply and Controller Box ±15V ±15V 图 4.6 As shown in Figure 4.6: ±15V Power: V1 to 15V+, V2 to 15-, and com to GND. 24V Power: V+ to 24V+, and V- to GND. Raytools AG © Copyright V1.1 12 |27 www.raytools.ch...
  • Page 18: Connection Of Gas Valve, Chiller And Controller

    Chiller alarm ±: Switch signal. If without chiller alarm interface, water pressure allows positive and negative short circuit. Gas flow alarm ±: Switch signal, if without gas flow alarm valve, gas flow allows positive and negative short circuit. Raytools AG © Copyright V1.1 13 |27...
  • Page 19: Software Introduction

    Process No:16 in total(1-16). Each process No. match unique cleaning parameters, including laser, wobble and other parameters, which can be selected in the Process interface; Safety shutter sign:Display the status of safety shutter. If Raytools AG © Copyright V1.1 14 |27...
  • Page 20 When operating, click on the screen locking to unlock it, and click again to lock the screen again; Multi-language switching button: Click the language dropdown box and select the required language. Raytools AG © Copyright V1.1 15 |27 www.raytools.ch...
  • Page 21: Setting

    Alarm Signal: Selecting based on laser and wiring config. in actual usage. (NPN for short circuit) Safety Lock Intreval: Valid interval during clicking lighting button twice; Magn: Has been corrected before selling, supporting adjustment if necessrary. Raytools AG © Copyright V1.1 16 |27...
  • Page 22: Process Library

    Process No: Valid process No. to use after saving modified parameters and back Home by clicking Import; Import: Click to apply selected Process No; Edit:Click Save to save modified parameters; Restore: Click to restore factory reset. Raytools AG © Copyright V1.1 17 |27 www.raytools.ch...
  • Page 23: Monitoring

    HMI Panel Version & LaserCard Version: Each generation of products matches a corresponding software version. Details here will correspond to the HMI panel, laser card and galvo card version, and the subsequent version upgrading requires to contact the manufacturer. Raytools AG © Copyright V1.1 18 |27...
  • Page 24: Schedule 4:Wiring Diagram Between Controller And Fiber Laser

    Control laser modulation beaming, 10-24V, NPN active. PWM- Modulation output signal ground BWT Laser DB25 Handheld Controller Enable+ Enable+ Enable- Enable- PWM+ PWM+ PWM- Fault signal+ Fault signal+ Fault signal- Fault signal- Raytools AG © Copyright V1.1 19 |27 www.raytools.ch...
  • Page 25 5V, 12V and 24V) EX_ALARM_OUT- Fault signal output - Reci Laser 2PIN (AD interface) Handheld Controller Reci Laser 16-core aviation plug CTRL Enable+ LASER_EN+ Enable- LASER_EN- PWM+ MOD_SW+ PWM- MOD_SW- Fault signal+ Fault signal- Raytools AG © Copyright V1.1 20 |27 www.raytools.ch...
  • Page 26: 3、Maxphotonics Laser Aviation Plug- 12Pin Interface

    Enable input + Enable input - Modulation input + PWM+ Modulation input - PWM- Fault input 2 Fault input+ Fault input- Handheld controller Fault input 1 Fault light Preparation light Running light Raytools AG © Copyright V1.1 21 |27 www.raytools.ch...
  • Page 27: 4、Raycus 380/220V Db25 Pin

    PIN8 & PIN24 output) <10mA Analog Input Analog external power <20mA Laser Output Laser power sign power <100mA Alarm Output Laser abnormity Abnormal Normal AGND 22 & 23 for reference Other No connection Raytools AG © Copyright V1.1 22 |27 www.raytools.ch...
  • Page 28 MOD + MOD - Handheld Controller Raycus 380/220V Laser DB25 Analog AGND LASER EN PWM+ PWM- Fault input+ Fault input- Alarm Handheld Controller 7、20 7-ADEN; 20-EXVCC EXGND Fault light Preparation light Running light Raytools AG © Copyright V1.1 23 |27 www.raytools.ch...
  • Page 29: 5、Jpt Fiber Laser 24Pin

    18、19 com. ground Ground wire Grounding Handheld Controller JPT Laser 24PIN 0-10V + 0-10V +, analog input ground 18、19 com. ground PWM+ Modulation + PWM- Modulation - Fault input+ Alarm output Fault input- Raytools AG © Copyright V1.1 24 |27 www.raytools.ch...
  • Page 30: 6、Ipg Ylr-Y14

    Main power Digital output 24 VDC 100 mA (source) 120 ms NPN = Main power starts starting Laser emitted Digital output 24 VDC 100 mA (source) 120 ms NPN = laser EN Raytools AG © Copyright V1.1 25 |27 www.raytools.ch...
  • Page 31: 7、Feibo Laser

    24V: YES / 0V: NO Power on sign output signal 24V: Normal / 0V: Abnormal EN_ON EN sign output signal 24V: YES / 0V: NO EN_ON Beaming sign output signal 24V: YES / 0V: NO Raytools AG © Copyright V1.1 26 |27 www.raytools.ch...
  • Page 32 BN101-GS handheld cleaning head (single galvo)- User Manual Feibo Laser DB25 Handheld Controller IFWD_SET CASE EX_EN GND_IO GATE PWM+ GND_IO PWM- FAULT Fault input+ Fault input- Raytools AG © Copyright V1.1 27 |27 www.raytools.ch...

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