Kami BKM5050V Original Instruction

Vertical, max. drilling diameter: 50mm

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Vertical Drilling Machine

Model：BKM5050V

Original Instruction

Max. Drilling Diameter:

50mm

Series Number:

Table of Contents

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Summary of Contents for Kami BKM5050V

Page 1 Vertical Drilling Machine Model：BKM5050V Original Instruction Max. Drilling Diameter: 50mm Series Number:...
Page 2: Table Of Contents
Total Original Instruction page Contents 0. Main Notice 1. Safety introduction 2. Main use and features of the machine 3. Main technical data 4. Brief description of the driving system and its structure 5. Electrical system 6. Lubrication and coolant system 7.
Page 3: Original Instruction
, quality and normal running 0.3、This manual includes the important information of correct installation , using and maintenance for the BKM5050V Vertical Drilling and Milling Machine. Please keep it safe. 1、 Safety introduction The following safety introduction includes delivery & storage, installation & debugging, using &...
Page 4 Total Original Instruction page ——Storage ——Installation ——Using ——Maintenance Please read the following documents before the above work ——Documents of manual and attachment drawing ——Certificate of inspection and attachment drawing ——Pecking list ——Machine mark plate ——Special regulation and requirement about the equipment ——County or regulation of prevention accidents and safety .
Page 5: Main Use And Features Of The Machine
Total Original Instruction page ——Operation should stop the machine and check for any abnormal functioning such as vibration, noise, temperature rise out of range, seepage, clamping malfunction etc. ——Maintenance according to this manual and keep an eye for moving the electric components, gear drive components to avoid electric shock, mechanical injure, etc.
Page 6: Main Technical Data
Total Original Instruction page .2.9 A safety protection guard under the spindle box is available as it is not only prevent coolant splash while cutting but also could observe the machining status. The guard is interlocked with the spindle, so when the guard is opened, the spindle could not be running until the protection guard keeps his position.
Page 7: Brief Description Of The Driving System And Its Structure
Total Original Instruction page 3.2 For the machine appearance and its main technical data, see diagram 1. Brief description of the driving system and its structure: The machine consists of spindle box, column, machine base, worktable and its bracket, electric cabinet, coolant device and machine accessories, total seven component parts.
Page 9 Total 27 Operation Manual page 7 drawing 2 picture of transmission...
Page 10 Total 27 Original Instruction page 8 list of gear, worm wheel, worm and rack table（1） Number on the drawing 32013/Z 32007/Z Part drawing 11016/ 12012/ 12013/ 12011/ 12015/ 12004/ WB505 WB5050 ZY5050 ZY5050 ZY5050 ZY5050 ZY5050 ZY5050 0A-1 Number of teeth and starts Module...
Page 11 Total 27 Original Instruction page 9 4.1 list of gear, worm wheel, worm and rack table（1） Number on the drawing Part drawing 32034/ 32033/ 32025/ 32006/ZWB 32004/ZWB 32005/ZWB 32003/ZWB ZX3840 ZX3840 ZX3840 5050A-1 5050A-1 5050A-1 5050A-1 Number of teeth and starts Module 1.75...
Page 12 Total 27 Operation Manual page 10 drawing 3 picture of rolling bearing...
Page 13 Total Original Instruction page 4.2 Roller bearing table Table (2) Model Name Specification Q’ty Accuracy GB276；180102K 15×32×9 GB276；103 17×35×10 GB276；180104K 20×42×12 GB276；106 30×55×13 Deep racing ball bearing GB276； D1180909K 45×68×12 GB276；180107K 35×62×14 GB276；108 40×68×15 Deep racing ball bearing with GB277；50204 20×47×14 washer GB276 ；700110...
Page 14 Total 27 Operation Manual page 12 spindle motor M1 fan M1-1 electric box B1 limit switch SQ2 transducer INV1 fan M4 operation panel pump button SX2    handle button SB4         ...
Page 17 Total Original Instruction page 5.2 Explanation of the circuit When using the machine, breaker QF1,QF2，QF3which positioned electric box B1( drawing 4,5) must be closed, it can be opened when examined and repaired. The two breakers separately protect short circuit、over loading and short phase of spindle motor and pump motor .When close the chief switch QS1, the system is entering working state and the single lamp HL1 light up ,when break the chief electric source, the lamp crush out and working stopped.
Page 18: Specification
Total Original Instruction page Electric components list: Table (3) Code of elements Name Specification Q’ty DZ108-10/16A Breaker DZ108-0.4/0.63A Breaker DZ47-63(D) 3P 3A Breaker JCH13-20 Instruction switch LA42J-02/R Emergency stop button SB2,5 Push button CP1-10G-10 Push button CP1-10B-20 Push button CP1-10R-01 Homemade Push button SB8、SB9...
Page 19: Lubrication And Coolant System
Total Original Instruction page 5.9 Maintenance of the electric equipment: Turn off the electric power before maintenance of the electric equipment starts. The electric equipment must keep on clean condition. Therefore, regularly cleaning is necessary. However, liquid such as kerosene, gasoline and detergent etc.is not be allowed for the cleaning.
Page 20 Total 27 Original Instruction page 18             drawing 6 picture of lubrication Chart of lubrication position No.of lubrication Grease designation lubrication period lubrication position position Grease up once every 3 oil pool of spindle box month Surface of main spindle...
Page 21 Total 27 Operation Manual page 19 0.50 mm/r 0.08 0.35 0.12 0.24 0.17 Chart of lubrication position  No.of lubrication Grease lubrication lubrication period  position position designation  Oil pool of Changing grease   spindleboox once every 6 month ...
Page 22 Total 27 Operation Manual page 20 0.50 mm/r 0.08 0.35 0.12 0.24 0.17 Chart of lubrication position  No.of lubrication Grease lubrication lubrication period  position position designation  Oil pool of Changing grease   spindleboox once every 6 month ...
Page 23: Use And Operation Of The Machine
Total Original Instruction page Name Name Clamping handle of worktable rocket Revolution button of spindle speed Adjusting handle of screw Mounting and dismounting knob of tools Feeding handle Starting button of spindle Clamping knob of screw Jog button for spindle Emergency stop button Micro feeding wheel Clamping handle of spindle...
Page 24 Total Original Instruction page 8.3 Selection and operation of the spindle feed: There are three types of spindle feed selections for your choice as per the requirement of your machining: Manual feed: Simply moving the feed lever(3) at the right side of the spindle box, the spindle will move down if turned the lever in counter clockwise and the spindle will move up if turned the lever in clockwise.
Page 25: Machine Adjustment
Total Original Instruction page When the job is finished, keep the worktable in the original position by using the same way mentioned on the above. Be sure do not forget to push the pin in its position. 9. Machine adjustment: 9.1Spindle balance force adjustment: Balance of spindle is realized through a springiness from a coil spring device located at the left side of the spindle box.
Page 26 Total Original Instruction page 10.3 As standard drill with118 degree angle features big cutting force but quick wear-out, so diameter and roughness of holes is not so ideal after drilling, therefore, regrinding its edges particularly for the big diameter drills is necessary. It is better to use two different angles for the machining of cast iron material (Second angle could be 70°).
Page 27: Maintenance
Total Original Instruction page Maintenance Item Maintenance parts Method Machine Clean the machine remove the swarf Daily Up and down rack Add No.40 machine oil maintenance Surface of column Keep enough No.40 machine oil Oil basin of up and downside spindle Change No.20 machine oil every 3 month Quarterly Up and down worm wheel box...
Page 28 Total Original Instruction page Normal failure and solution Item Description Analysis Solution Feeding clutch working unsteady Spring too tightly or loose lead the Reference Original Instruction 9.2 clutch skid adjustment Spindle force unbalance The spring force is too big or small Reference the Original Instruction 9.1adjustment Auto feed malfunction...
Page 29: Machine Accessories
Total Original Instruction page 11. Machine accessories: Description Remark Specification/standard Q’ty Drill check with spanner 1-13/GB6087 Adapter for drill chuck Adaptor 4-3/JB3477 Adaptor 4-2/JB3477 Adaptor 3-1/JB3477 Taper wedge for flat shape quill Wedge 1/JB3482 Taper wedge for flat shape quill Wedge 3/JB3482 Wrench 21×24/GB4388...
Page 30: Packing List
Vertical Drilling Machine Model：BKM5050V Packing list Max. Drilling Diameter: 30mm Series Number:...
Page 31 Total Packing list page Case No.: 1/1 Dimension ( L ×W × H): × × Gross weight: Net weight: Specification and Name Q’ty Remark marks Machine 1 piece Drill check with lever 1-13: GB6087 1 piece Drill check adaptor 1 piece 1 piece 4-3/JB3477 Tool shank adaptor...
Page 32 Vertical Drilling Machine Model：BKM5050V Certificate of Inspection Max. Drilling Diameter: 30mm Series Number:...
Page 33 We certified that the machine has been inspected and all items of the machine are in conformity With Q/320684FNC01-2009 standard. Delivery is permitted. Director of the company: YuKang Wang Date: Director of quality inspection department: JianChao Zhao Date:...
Page 34 Total 3 Certificate of Inspection Page 1 Precision Inspection Record Geometrical Precision Test: Precision Item Brief Drawing Allowance Actual Test (mm) 0.06 at any tested Length of 300(flat or concave) Parallelism of the base surface 0.04 at any tested Length of 300(flat or concave) Parallelism...
Page 35 Total 3 Certificate of Inspection Page 2 Precision Inspection Record Germetrical Precision Test: Precision Item Brief Drawing Allowance Actual Test (mm) Spindle bore axis runout a ） Close to spindle surface L=200 b ） at a distance a ） 0.02 of L to spindle b ）...
Page 36 Total 3 Certificate of Inspection Page 3 Precision Inspection Record Germetrical Precision Test: Precision Item Brief Drawing Allowance Actual Test (mm) Perpendicularity of the vertical movement of a.0.1/300 spindle sleeve （ a≤90° ） to work table b.0.1/300 surface Work Acuracy: The change of Perpendicularity of spindle...
Page 37 Vertical Drilling Machine Model：BKM5050V Ancillary page of Operation Manual Max. Drilling Diameter: 50mm Series Number:...
Page 39 Ancillary page of Operation Manual page Contrast for the parts number of BKM5050V spindle box and its three dimensions sketch. Parts number Name of the parts Q’ty Remarks 32004/ZX3840 Knurled screw bolt 32004/ZY5050 Knurled knob 32011/ZWB5050A-1 Scaled screw 31003/ZX3840 Scaled nut...
Page 40 Ancillary page of Operation Manual page Contrast for the parts number of BKM5050V spindle box and its three dimensions sketch. Parts number Name of the parts Q’ty Remarks 32057/ZX3840 Guard ring 32054/ZX3840 Positioning tray 32021/ZWB5050A Handle shaft 31023/ZW5050 Fork ( A )
Page 41 Ancillary page of Operation Manual page Contrast for the parts number of BKM5050V spindle box and its three dimensions sketch. Parts number Name of the parts Q’ty Remarks 32004/ZWB5050A Gear shaft 108;GB276 Bearing YUBP100L-4A Motor 32026/ZX3840 Small shaft 103;GB276 Bearing...
Page 42 Ancillary page of Operation Manual page Contrast for the parts number of BKM5050V spindle box and its three dimensions sketch. Parts number Name of the parts Q’ty Remarks 32065/ZY5050 Washer B22x35x7;GB9877.2 Sealing ring 32014/ZWB5050A Worm shaft 30;GB894.1 Circlip 106;GB276 Bearing...
Page 43 Ancillary page of Operation Manual page Contrast for the parts number of BKM5050V spindle box and its three dimensions sketch. Parts number Name of the parts Q’ty Remarks 32024/ZS5030 Washer for adjusting Seal deep groove ball bearing 180104K;GB276 32024/ZS5030 Washer for adjusting...
Page 45 Ancillary page of Operation Manual page Contrast for the parts number of BKM5050V column and its bracket and its three dimension sketch. Parts number Name of the parts Q’ty Remarks 11003/ZY5050 Base 12003/ZY5050 Cover 12008/ZS5030 Cover broad 11008/ZY5050 Column 12004/ZY5050...
Page 46 Ancillary page of Operation Manual page Contrast for the parts number of BKM5050V column and its bracket and its three dimension sketch. Parts number Name of the parts Q’ty Remarks 12012/ ZS5030 Connecting board for bracket M12×100; GB4141.15 Hand lever M12×60;...