edc DT 521 Instruction Manual

Compact inline flow sensor with integrated flow straightener

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EN – English
Instruction manual
DT 521
Compact inline flow sensor with
integrated flow straightener
with Display, 4 ... 20 mA and pulse output (galv. isolated)
DT 521 Rev1.0 May20
Page 1 of 39

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  • Page 1 EN – English Instruction manual DT 521 Compact inline flow sensor with integrated flow straightener with Display, 4 ... 20 mA and pulse output (galv. isolated) DT 521 Rev1.0 May20 Page 1 of 39...
  • Page 2: Foreword

    Foreword Dear customer, thank you very much for deciding in favour of the DT 521. Please read this installation and operation manual carefully before mounting and initiating the device and follow our advice. A riskless operation and a correct functioning of the...
  • Page 3: Table Of Contents

    Installation Description ....................10 Pipe/tube requirements ............. ¡Error! Marcador no definido. Inlet / outlet runs ................ ¡Error! Marcador no definido. Installation of DT 521 ..............¡Error! Marcador no definido. Displayhead Position ......................10 Flow measuring ranges ....................11 Flow for different gases....................... 11 Dimensions ........................12...
  • Page 4 9.3.5.3 Display / Touch ......................30 9.3.6 Advanced ......................... 30 9.3.7 4 -20mA ........................... 31 9.3.8 DT 521 Info ........................33 MBus............................34 9.4.1 Default Settings communication ..................34 9.4.2 Default values transmitted ....................34 Status / Error messages ...................35 10.1...
  • Page 5: Safety Instructions

    We are also not liable for consequential damage resulting from the delivery, capability or use of this device. We offer you to take back the instruments of the instruments family DT 521 which you would like to dispose of.
  • Page 6: Instruments Description

    2 Instruments description The newly developed DT 521 combines modern digital interfaces for connection to energy monitoring systems with a small, compact design. The DT 521 is always used when many machines (compressed air consumers) are to be connected/integrated to a energy monitoring network.
  • Page 7: Intended Use

    3 Intended use The DT 521 consumption sensor is used for continuous flow measurements. The DT 521 consumption sensor is designed and constructed exclusively for the intended purpose described here and may only be used accordingly. The user must check whether the instrument is suitable for the selected application. It must be ensured that the medium is compatible with the wetted parts.
  • Page 8: Technical Data

    G ½”, G ¾”, G1", G 1¼” G 1½”, G 2” Mounting thread: measuring block Material measuring block: Aluminium, optional SS Protection class: IP65 * m.v. = measured values f.s. = full scale DT 521 Rev1.0 May20 Page 8 of 39...
  • Page 9: Scaling Analogue Output Comprssed Air

    Reference DIN1945/ ISO 1217: 20°C, 1000 mbar (Reference during calibration) Description Version Analogue output Low Speed 0...20 m³/h Standard 0...45 m³/h DT 521 with integrated ½” measuring block 4… 20 mA = 0...90 m³/h High Speed 0...110 m³/h Low Speed 0...45 m³/h Standard 0...85 m³/h...
  • Page 10: Installation Description

    The connecting nut is tightened to a torque of 25 -30 Nm. • It has to be checked whether the DT 521 is correctly installed in the measuring section, the flow direction arrows must point from the integrated flow straightener away.
  • Page 11: Flow Measuring Ranges

    1380 Low Speed Standard Nitrous oxide 1170 High Speed 1420 Other gases on request Please note: The area outside the pipeline (ambient area of the sensor) must not be an explosive area. DT 521 Rev1.0 May20 Page 11 of 39...
  • Page 12: Dimensions

    G1/2" 190,65 DT 521 3/4“ DN 20 G3/4" 190,65 DT 521 1“ DN 25 G1" 190,65 DT 521 1 1/4" DN 32 G1 1/4" 215,45 DT 521 1 1/2“ DN 40 G 1 1/2" 215,45 DT 521 2“ DN 50 G2"...
  • Page 13: Electrical Wiring

    DIP Switch to “On”. It must be ensured that the connection plugs are still plugged and the gasket is installed correctly, see also chapter 6.2. Alternatively, a 120R resistor can be installed in the plug between pin 2 and pin DT 521 Rev1.0 May20 Page 13 of 39...
  • Page 14: Ethernet (Optional Poe)

    Data LINES: 1,2 und 3,4 PoE LINES: 5,6 und 7,8 M12 x 1 Connection cable: Cat 6. Remark: DT521 Power Classification acc. IEEE 802.3af: Class 2 (3,84W – 6,49W) *PoE: Power over Ethernet DT 521 Rev1.0 May20 Page 14 of 39...
  • Page 15: Operation

    Only for version with display  “OK“ (  ) “Up“ (   The operation of the DT 521 is done by the two capacitive key buttons Up ( ) and Enter ( DT 521 Rev1.0 May20 Page 15 of 39...
  • Page 16: Initialization

    Operation 10.1 Initialization After switching on the DT 521, the initialized screen is displayed followed by the main menu. 10.2 Main menu *** VA 520 *** Gas / Status Info HW Version Modbus ID Page-No. SW Version  “ “...
  • Page 17: Settings

    “ “ with key and then confirm it with “OK“. 10.3.1.1 Input / change tube diameter For DT 521 not adjustable (suspended) as voted on included measuring section with corresponding pipe diameter. DT 521 Rev1.0 May20 Page 17 of 39...
  • Page 18: Input / Change Consumption Counter

    In case the quantity of units selectable are not presentable on one page, pleas move to next “<<“ page by pressing Confirm selection by pressing 2x “OK“. Procedure for all 4 measurement variables is analogous. DT 521 Rev1.0 May20 Page 18 of 39...
  • Page 19: Definition Of The Reference Conditions

    1. Complete with "OK" activate next number position. Procedure for changing the reference temperature is the same. DT 521 Rev1.0 May20 Page 19 of 39 Under point "Filtertime" together with the appropriate "Filter Grade"...
  • Page 20 Setup → Sensor Setup→ Advanced → AV-Time The time period for averaging can be entered here. Input values of -1440 1 [minutes] are possible. For average values see display window 3 + 4 DT 521 Rev1.0 May20 Page 20 of 39...
  • Page 21: Setting Of Zeropoint And Low-Flow Cut Off

    Setup → Sensor Setup → ZP Adjust t → Reset “Reset“ By selection of all settings for “ZeroPnt“ and. “CutOff“ are reset. 1,03 ““ Menu item to be select with button “OK“ confirm the reset with “Back“ Leave menu with button DT 521 Rev1.0 May20 Page 21 of 39...
  • Page 22: Modbus Rtu Setup

    Operation 10.3.2 Modbus settings 10.3.2.1 Modbus RTU Setup The Flow sensors DT 521 comes with a Modbus RTU Interface. Before commissioning the sensor the communication parameters • Modbus ID, Baudrate, Parity und Stop bit must be set in order to ensure the communication with the Modbus master.
  • Page 23: Modbus Tcp (Optional)

    Operation 10.3.2.2 Modbus TCP (Optional) The Flow sensors DT 521 comes optional with a Modbus TCP Interface (HW Interface: M12 x 1 X-coded connector). Device supports with this option the Modbus TCP protocol for communication with SCADA systems. TCP port is set to 502 by default. Port can be changed at the sensor or using PC Service Software Modbus device address (Unit Identifier) can be set in the range of 1- 255.
  • Page 24: Network Settings Static Ip

    "OK" key. Change the values with the ">" key, and accept the values with the "OK" key. Procedure for "Subnet" "Gateway" analogous. “Save“ Store the settings by DT 521 Rev1.0 May20 Page 24 of 39...
  • Page 25: Modbus Tcp Settings

    (Little Endian) and "CDAB" (Middle Endian) Saving the changes by pressing "Save", „>“ therefore select it with key and then confirm it with "OK". Reset to the default settings by activating "Set to Default"- DT 521 Rev1.0 May20 Page 25 of 39...
  • Page 26: Modbus Settings (2001

    1180 Float Flow in Ncfm 1189 1188 Float Flow in kg/h 1197 1196 Float Flow in kg/min 1205 1204 Float Flow in kg/s 1213 1212 Float Flow in kW 1221 1220 Float DT 521 Rev1.0 May20 Page 26 of 39...
  • Page 27 Remark: • For RD400 / RD500 / Handheld devices - Modbus Sensor Datatype „ Data Type R4-32“ match with „Data Type Float“ • For more additional Modbus values please refer to DT5xx_Modbus_RTU_Slave_Installation_1.04_EN.doc DT 521 Rev1.0 May20 Page 27 of 39...
  • Page 28: Pulse /Alarm

    3000000 Table 1 Maximum flow for pulse output Entering pulse values that are not allow a presentation to the full scale value, are not allowed. Entries are discarded and error message displayed. DT 521 Rev1.0 May20 Page 28 of 39...
  • Page 29: User Setup

    10.3.4.2 Language → → Settings UserSetup Language Currently 4 languages have been implemented ““ and could be selected with button Change of language by confirming with “OK”. “back”. Leaving the menu with button DT 521 Rev1.0 May20 Page 29 of 39...
  • Page 30: Display / Touch

    10s. To do this, use the "OK" button to enter the operating menu during this period 10.3.5 Advanced Settings→ Advanced “Factory Reset“ By pressing the sensor is set back to the factory settings. DT 521 Rev1.0 May20 Page 30 of 39...
  • Page 31: -20Ma

    “OK“ and confirm selection by pressing → Settings → 4-20mA Channel 1 The 4-20 mA Analogue output of the Sensor DT 521 can be individually adjusted. It is possible to assign following values “Temperature“, “Velocity“ and “Flow“ to the channel CH 1.
  • Page 32 ““ “OK“ with button and then select by pressing the the desired mode “Save“ For saving the changes done press button “Cancel”. discard the changes press button Leaving the menu with “Back“. DT 521 Rev1.0 May20 Page 32 of 39...
  • Page 33: Dt 521 Info

    Operation 10.3.7 DT 521 Info → Settings Info Here you get a brief description of the sensor data incl. the calibration data. 92,7 m/s 600m³/h Under Details, you are able to see in addition the calibration conditions. Run Time: 2d 21h 23m 12s...
  • Page 34: Mbus

    Value 2 with [Unit]*: Flow [m³/h] Consumption [m³] Value 3 with [Unit]*: Gas temperature [°C] *All Values could be changed / preset in production or with EDC Service software (Order code EDC-SS) DT 521 Rev1.0 May20 Page 34 of 39...
  • Page 35: Status / Error Messages

    When used in conjunction with a direction switch DT409, the status message "Direction" is displayed in case of opposite flow direction and no measurement may take place. Status messages: *** VA 520 *** Direction DT 521 Rev1.0 May20 Page 35 of 39...
  • Page 36: Error Messages

    For sensors with a galvanically isolated 4-20mA output, a min. Supply voltage of 17.5V is required. If this value is undershot, the error message “Low Voltage 4-20mA“ is displayed. Error messages: *** VA 520 *** *** VA 520 *** *** VA 520 *** Low Voltage 4.20mA DT 521 Rev1.0 May20 Page 36 of 39...
  • Page 37: Maintenance

    The warranty time for the DT 521 is 12 months. If no other definitions are given the accessory parts have a warranty time of 6 months. Warranty services do not extend the warranty time.
  • Page 38 Notes DT 521 Rev1.0 May20 Page 38 of 39...
  • Page 39 CE Conformity DT 521 Rev1.0 May20 Page 39 of 39...

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