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PRONAR PUV-1600 Operator's Manual

Snow plough
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TRANSLATION OF THE ORIGINAL COPY OF THE MANUAL
EDITION 1B-11-2012
PRONAR Sp. z o.o.
17-210 NAREW, UL. MICKIEWICZA 101A, PODLASKIE PROVINCE
phone:
fax:
OPERATOR'S MANUAL
SNOW PLOUGH
PRONAR PUV-1600
+48 085 681 63 29
+48 085 681 63 81
+48 085 681 63 83
PUBLICATION NO 335N-00000000-UM
+48 085 681 64 29
+48 085 681 63 82
+48 085 682 71 10
www.pronar.pl

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Summary of Contents for PRONAR PUV-1600

  • Page 1 PRONAR Sp. z o.o. 17-210 NAREW, UL. MICKIEWICZA 101A, PODLASKIE PROVINCE phone: +48 085 681 63 29 +48 085 681 64 29 +48 085 681 63 81 +48 085 681 63 82 fax: +48 085 681 63 83 +48 085 682 71 10 www.pronar.pl...

  • Page 3: Machine Identification

    SNOW PLOUGH PRONAR PUV-1600 MACHINE IDENTIFICATION PUV-1600 TYPE: SERIAL NUMBER:...
  • Page 4 The manual describes the basic principles of safe use and operation of PUV-1600 snow plough. If the information in this Operator Manual needs clarification, refer for assistance to the sale point where the machine was purchased or to the Manufacturer.
  • Page 5 SYMBOLS APPEARING IN THIS OPERATOR MANUAL Information, descriptions of danger and precautions and also recommendations and prohibitions associated with user safety instructions are marked: and also preceded by the word "DANGER.” Failure to observe the instructions may endanger the machine operator's or other person's health or life. Vital information and instructions that must be observed are by the symbol: and also preceded by the word "IMPORTANT".

  • Page 7: Table Of Contents

    TABLE OF CONTENTS BASIC INFORMATION 1.1 IDENTIFICATION 1.2 INTENDED USE 1.3 EQUIPMENT 1.4 TERMS & CONDITIONS OF WARRANTY 1.5 TRANSPORT 1.6 ENVIRONMENTAL RISK 1.7 WITHDRAWAL FROM USE SAFETY ADVICE 2.1 BASIC SAFETY RULES 2.1.1 MACHINE USE 2.1.2 HITCHING AND UNHITCHING THE MACHINE 2.1.3 HYDRAULIC SYSTEM 2.1.4...
  • Page 8 CORRECT USE 4.1 GET READY FOR OPERATION 4.2 TECHNICAL INSPECTION 4.3 HITCHING TO VEHICLE 4.3.1 HITCHING TO THE THREE POINT LINKAGE 4.3.2 HITCHING TO FRONT LOADER OR ANOTHER CARRIER VEHICLE 4.4 CONNECT THE HYDRAULIC SYSTEM 4.10 4.5 SNOW PLOUGH OPERATION 4.11 4.5.1 POSITIONING PLOUGH BODY...

  • Page 9: Basic Information

    SECTION BASIC INFORMATION...

  • Page 10: Identification

    PUV-1600 SECTION 1 1.1 IDENTIFICATION FIGURE 1.1 Location of the nameplate Meaning of each field depending on the type of nameplate located on the machine (FIGURE 1.1): A - machine name B – machine type C – serial number D – year of manufacture E –...

  • Page 11: Intended Use

    PUV-1600 1.2 INTENDED USE PUV-1600 snow plough is designed for clearing narrow road, squares, parking spaces and all other hard road and footpath surfaces such as asphalt, concrete paving blocks, paving, concrete. Using the machine for other purposes will be regarded as contrary to intended use.
  • Page 12 PUV-1600 SECTION 1 TABLE 1.1 Agricultural tractor (carrier vehicle) requirements UNIT REQUIREMENTS Linkage – compatible with the snow plough's mounting system, with the floating function (ploughs with a rigid linkage system) Hydraulic system Hydraulic oil – HL32 Nominal pressure of the system Hydraulic sockets –...

  • Page 13: Equipment

    • hydraulic couplers PLUG-PLUG or SOCKET-PLUG type 1.4 TERMS & CONDITIONS OF WARRANTY PRONAR Sp. z o.o. Narew guarantees the reliable operation of the machine when it is used according to its intended purpose as described in the OPERATOR MANUAL. Defects discovered during the warranty period will be removed by the Warranty Service.

  • Page 14: Transport

    PUV-1600 SECTION 1 • repairs carried out by unauthorised persons, repairs carried out improperly, • making unauthorised alterations to machine design, the user will lose the right to warranty service. Demand that the seller carefully and accurately fills out the WARRANTY BOOK and warranty repair coupons.
  • Page 15 SECTION 1 PUV-1600 FIGURE 1.2 Transport lugs The machine should be attached to lifting equipment in places specially designed for this purpose (FIGURE 1.2), i.e. by the lugs on the sides of the mouldboards. Suspension points are marked with information decals. When lifting the machine take special care to avoid tipping over the machine and the risk of injuries from protruding parts.

  • Page 16: Environmental Risk

    PUV-1600 SECTION 1 FIGURE 1.3 Centre of gravity Position of the centre of gravity for the category I- I narrow type three-point linkage (the mouldboards set straight) NOTE Depending on the version, centre of gravity varies in the ±50 mm range.

  • Page 17: Withdrawal From Use

    SECTION 1 PUV-1600 Oil which has been used up or is unsuitable for further use owing to loss of its properties should be stored in its original packaging in the conditions described above. 1.7 WITHDRAWAL FROM USE Should you decide to withdraw the machine from use, comply with the regulations in force in the given country regarding withdrawal from use and recycling of machines withdrawn from use.
  • Page 18 PUV-1600 SECTION 1 1.10...

  • Page 19: Safety Advice

    SECTION SAFETY ADVICE...

  • Page 20: Basic Safety Rules

    PUV-1600 SECTION 2 2.1 BASIC SAFETY RULES 2.1.1 MACHINE USE • Before use, the user must carefully read this Operator Manual and the WARRANTY BOOK. When operating the machine, follow all instructions in these documents. • The machine may only be used and operated by persons qualified to drive agricultural tractors and carrier vehicles and trained in the use of the machine.

  • Page 21: Hitching And Unhitching The Machine

    SECTION 2 PUV-1600 2.1.2 HITCHING AND UNHITCHING THE MACHINE • Do NOT hitch the machine to a tractor, if hydraulic oil applied in both machines are of different types, or if the three point linkage system of the machine is not compatible with the category of the linkage system of the tractor or other carrier vehicle.

  • Page 22: Transporting The Machine

    PUV-1600 SECTION 2 event of contact of oil with eye, rinse with large quantity of water and in the event of the occurrence of irritation consult a doctor. In the event of contact of oil with skin wash the area of contact with water and soap. Do NOT apply organic solvents (petrol, kerosene).

  • Page 23: Maintenance

    When working on hydraulic system it is recommended to use oil resistant gloves and protective goggles. • Any modification of the machine releases the manufacturer (PRONAR) from any responsibility for damage or detriment to health which may arise as a result.

  • Page 24: Snow Plough Operation

    2.2 RESIDUAL RISK Pronar Sp. z o. o. in Narew has made every effort to eliminate the risk of accidents. There is, however, a certain residual risk, which could lead to an accident, and this is connected mainly with the actions described below: •...

  • Page 25: Information And Warning Decals

    SECTION 2 PUV-1600 • cleaning, maintenance and technical checks when tractor is connected and engine is running. The residual risk may be kept to a minimum by following the recommendations below: • operate the machine in prudent and unhurried manner, •...
  • Page 26 PUV-1600 SECTION 2 TABLE 2.1 Information and warning decals ITEM SYMBOL DESCRIPTION Before starting work, carefully read the Operator Manual. Do not reach into crushing space because elements may move. Danger of crushing hands or fingers Keep a safe distance from machine when engine is running.
  • Page 27 SECTION 2 PUV-1600 FIGURE 2.1 Locations of information and warning decals Meaning of symbols (TABLE 2.1)
  • Page 28 PUV-1600 SECTION 2 2.10...

  • Page 29: Design And Operation

    SECTION DESIGN AND OPERATION...

  • Page 30: Technical Specification

    PUV-1600 SECTION 3 3.1 TECHNICAL SPECIFICATION TABLE 3.1 BASIC TECHNICAL DATA Unit Snow plough model – PUV-1600 Mounting method depending on the suspension system, e.g.: - three point linkage – cat. I or II according to ISO 7301 cat. I or I “narrow” according to ISO 730-1 cat.
  • Page 31 SECTION 3 PUV-1600 FIGURE 3.1 Width depending on the operating position: (A), (B), (C), (D) – individual working positions...

  • Page 32: General Design

    (6) - hydraulic system; (7) - electrical system ; (8) - slides (option); (9) - wheels (option); (10) - parking stand The PUV-1600 plough is equipped with two mouldboards (2) and (3) rotary mounted to the arm (1). Shock absorbing scraper bars (5) can swing backwards when they hit an obstacle.

  • Page 33: Hydraulic System

    SECTION 3 PUV-1600 3.3 HYDRAULIC SYSTEM FIGURE 3.3 Hydraulic system design (1) - hydraulic cylinder; (2) - hydraulic solenoid valve; (3) - quick couplers; (4) - wires; (5) - protective cap Working position of the plough can be adjusted by means of two hydraulic cylinders (1) controlled by solenoid valve (2).

  • Page 34: Electrical System

    PUV-1600 SECTION 3 3.4 ELECTRICAL SYSTEM FIGURE 3.4 Design of solenoid valve electrical system (1) - power cord; (2) - solenoid valve switch; (3) - hydraulic solenoid valve The electrical system of the solenoid valve (FIGURE 3.4) consists of a power cord (1) with a...
  • Page 35 SECTION 3 PUV-1600 FIGURE 3.5 Design of electrical system of clearance lights (optional) (1) - clearance lights (option); (2) - 3-pin socket; (3) - power cord with adapter The clearance lighting system (option) consists of two clearance lights (1) and a power cord...
  • Page 36 PUV-1600 SECTION 3...

  • Page 37: Correct Use

    SECTION CORRECT USE...

  • Page 38: Get Ready For Operation

    PUV-1600 SECTION 4 4.1 GET READY FOR OPERATION DANGER Before using the machine, the user must carefully read this Operator Manual Careless and incorrect use and operation of the machine, and failure to follow instructions in this Operator Manual is dangerous to your health.
  • Page 39 SECTION 4 PUV-1600 NOTE Failure to follow instructions in this Operator Manual or starting the machine incorrectly may cause damage to the machine. The technical condition before starting the machine must be no cause for concern. If all the above checks have been performed and there is no doubt as to the machine's good technical condition, it can be connected to carrier vehicle, started and all its individual systems checked.

  • Page 40: Technical Inspection

    PUV-1600 SECTION 4 4.2 TECHNICAL INSPECTION To get the machine ready for use, check components according to guidelines presented in Table 4.1. TABLE 4.1 TECHNICAL INSPECTION SCHEDULE DESCRIPTION MAINTENANCE ACTIVITIES FREQUENCY Technical condition of Visually inspect and if necessary replace mouldboard and collecting according to section 5.1...
  • Page 41 SECTION 4 PUV-1600 FIGURE 4.1 Types of linkage systems (A) - cat. I and II ISO 730-1 three-point linkage; (B) - cat. I and I "narrow" ISO 730-1 (rigid) three-point linkage; (C) - ATLAS AR 35; (D) - WILLE 455; (E) - WEIDEMANN 2070 CX50;...

  • Page 42: Hitching To The Three Point Linkage

    PUV-1600 SECTION 4 The PUV-1600 plough is adapted to be attached to the front of a tractor (carrying vehicle) that meets the requirements presented in table 1.1 “REQUIREMENTS FOR CARRIER VEHICLE (AGRICULTURAL TRACTOR).” The (B) and (H) (FIGURE 4.1) suspension systems are rigidly attached to the plough and require the floating carrier suspension, enabling the ground contour following.
  • Page 43 SECTION 4 PUV-1600 FIGURE 4.2 Connect the category I and II ISO 730-1 three-point linkage of the tractor (A) - ISO 730-1 cat. I linkage; (B) - ISO 730-1 cat. II linkage, (1) - lower link pin; (2) - securing cotter pin;...

  • Page 44: Hitching To Front Loader Or Another Carrier Vehicle

    PUV-1600 SECTION 4 4.3.2 HITCHING TO FRONT LOADER OR ANOTHER CARRIER VEHICLE In order to hitch the snow plough to front loader (FIGURE 4.4): • unlock quick securing mechanism in loader frame, • lower arm and turn frame downwards (A) so that mounting points on quick mounting frame are below the mounting points of the plough, •...
  • Page 45 SECTION 4 PUV-1600 FIGURE 4.5 Raising parking stand (1) - parking stand; (2) - pin; (3) - securing cotter pin; (A) - ISO-730-1 cat. I - I "narrow" rigid three-point linkage ; (B) - swing linkage To raise the parking stand (FIGURE 4.5): •...

  • Page 46: Connect The Hydraulic System

    PUV-1600 SECTION 4 4.4 CONNECT THE HYDRAULIC SYSTEM FIGURE 4.6 Connect the hydraulic system (A) - MALE-MALE hydraulic couplers; (B) - MALE-FEMALE hydraulic couplers; (1) - hydraulic lines; (2) - solenoid valve power cable; (3) - cigarette lighter plug; (4) - switch; (5) - 3-pin socket for clearance lighting (option);...

  • Page 47: Snow Plough Operation

    SECTION 4 PUV-1600 DANGER Prior to connecting the hydraulic system lines, carefully read the Operator Manual of the carrier vehicle and observe all manufacturer’s recommendations. The hydraulic lines (1) of the plough control (FIGURE 4.6) should be connected to the carrying vehicle's external hydraulic sockets.
  • Page 48 PUV-1600 SECTION 4 The swing linkage of the snow plough (C) must be set so that when the snow plough rests on the ground the range of the snow plough body movement relative to the linkage during ground surface tracking is 1/3 down and 2/3 up of the total stroke (FIGURE 4.7). When working with a plough equipped with a swing linkage (A, C, D, E, F, G, I, J) (FIGURE 4.1), set...

  • Page 49: Change The Working Position Settings

    SECTION 4 PUV-1600 4.5.2 CHANGE THE WORKING POSITION SETTINGS DANGER The snow plough is controlled from the operator cab. When snow plough is in use there must be no bystanders near the machine. FIGURE 4.8 Change of working position In order to change the plough working position, use a single lever of the hydraulic selective control valve in the carrying vehicle and the electric switch of the plough's solenoid valve (FIGURE 4.8)

  • Page 50: Set The Working Height

    PUV-1600 SECTION 4 IMPORTANT It is not recommended to operate the machine in heavy duty conditions with a speed exceeding 6 km/h. It is not recommended to operate the snow plough attached to front loader with a speed of more than 6 km/h.

  • Page 51: Driving On Public Roads

    SECTION 4 PUV-1600 pin (2) and relocate spacer washers above the wheel bracket. Right and left wheel heights should be the same. The recommended distance of the blade from the ground is 6 ÷ 12 mm. 4.6 DRIVING ON PUBLIC ROADS When driving on public roads, respect the road traffic regulations, exercise caution and prudence.

  • Page 52: Disconnecting The Plough

    PUV-1600 SECTION 4 4.7 DISCONNECTING THE PLOUGH FIGURE 4.10 Lowering of parking stand (1) - parking stand; (2) - linchpin; (3) - securing cotter pin The plough detached from the carrying vehicle should rest on its blades, slides or wheels (depending on the optional equipment) and the parking support.
  • Page 53 SECTION 4 PUV-1600 In order to disconnect the snow plough from the tractor, proceed as follows: • when the snow plough – blade is raised, take out securing cotter pin (3) and linchpin (2) (FIGURE 4.10), • lower parking stand (1) and secure it with linchpin (2) and cotter pin (3), •...
  • Page 54 PUV-1600 SECTION 4 4.18...

  • Page 55: Maintenance

    SECTION MAINTENANCE...

  • Page 56: Check And Replace Collecting Strips

    PUV-1600 SECTION 5 5.1 CHECK AND REPLACE COLLECTING STRIPS DANGER During inspection and replacement of collecting strips, turn off carrier vehicle engine and remove the key from the ignition. Before replacing collecting strip raise the plough and support with sufficiently stable and strong supports.
  • Page 57 The list of scraper blade element is presented in TABLE 5.1. To remove the blades, unscrew the nuts (4), remove bolts (5) and remove the clamping bar (6). Install on a new blade and assemble in the reverse order. TABLE 5.1 LIST OF THE PUV-1600 SCRAPER BLADE COMPONENTS Marking Quantity Name / Part No.

  • Page 58: Slide Replacement

    PUV-1600 SECTION 5 5.2 SLIDE REPLACEMENT FIGURE 5.2 Slide replacement (1) - slide; (2) - spring pin; (3) - M10x30-8.8 bolt; (4) - M10-8 lock nut If the slides (FIGURE 5.2) are excessively worn or damaged, replace them with new. In order to do this raise the plough and support with sufficiently stable and strong supports.

  • Page 59: Hydraulic System Maintenance

    SECTION 5 PUV-1600 TABLE 5.2 LIST OF SKID COMPONENTS Marking Name / Part No. Quantity [pcs] FIGURE 5.2 Slide / 305N-35010000 Spring pin 8x50 C / PN-EN ISO 8752 Bolt M10x30-8.8-A2J / PN-EN ISO 4017 Nut M10-8-A2J / PN-EN ISO 4032...
  • Page 60 PUV-1600 SECTION 5 DANGER Oil fires should be quenched with carbon dioxide (CO₂), foam or extinguisher steam. Do NOT use water for fire extinguishing! TABLE 5.3 HL32 HYDRAULIC OIL SPECIFICATION ITEM NAME VALUE ISO 3448VG viscosity classification Kinematic viscosity at 40°C 28.8 –...

  • Page 61: Lubrication

    SECTION 5 PUV-1600 If an oil leak is found on hydraulic connections, tighten the connections. If this does not remedy the problem, replace the lines and connection components. Always exchange each mechanically damaged component. NOTE The hydraulic system is vented automatically during machine operation.
  • Page 62 PUV-1600 SECTION 5 FIGURE 5.3 Lubrication points Lubrication points are detailed in TABLE 5.4...

  • Page 63: Storage

    SECTION 5 PUV-1600 TABLE 5.4 LUBRICATION POINTS AND LUBRICATION FREQUENCY NUMBER OF TYPE OF LUBRICATION ITEM NAME LUBRICATION GREASE FREQUENCY POINTS Mouldboard pivot 50 hours Eye of the hydraulic cylinder 50 hours piston rod grease Wheel rotation bushing 50 hours...

  • Page 64: Tightening Torque For Nut And Bolt Connections

    PUV-1600 SECTION 5 5.6 TIGHTENING TORQUE FOR NUT AND BOLT CONNECTIONS During maintenance and repairs use appropriate torque for bolt connections (unless other is specified for a particular connection). Recommended tightening torque values apply to non- greased steel bolts (TABLE 5.5)

  • Page 65: Troubleshooting

    SECTION 5 PUV-1600 5.7 TROUBLESHOOTING TABLE 5.6 TROUBLESHOOTING TYPE OF FAULT POSSIBLE CAUSE REMEDY The hydraulic system is not Connect quick couplers to tractor connected (carrier vehicle) system. The plough mouldboards do not Check quick couplers for Damaged hydraulic quick...
  • Page 66 PUV-1600 SECTION 5 5.12...
  • Page 67 NOTES ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. …………………………………………………………………………………………………………………………………..

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