Jasic LS-15000C Operator's Manual
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Jasic LS-15000C Operator's Manual

Jasic LS-15000C Operator's Manual

Laser cleaning machine
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LASER CLEANING MACHINE
MODELS:LS-15000C/LS-20000C
G4J1101 SC/A0

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Summary of Contents for Jasic LS-15000C

  • Page 1 LASER CLEANING MACHINE MODELS:LS-15000C/LS-20000C G4J1101 SC/A0...

  • Page 2: Table Of Contents

    Contents 1. Safety precautions..............................3 1.1 Safety warning symbols..........................3 1.2 Precautions..............................3 2. Product overview..............................7 2.1 Technical parameters........................... 7 2.1.1 Machine parameters..........................7 2.1.2 Overall machine configuration......................8 2.1.3 Laser parameters..........................9 2.1.4 Water cooler parameters........................9 2.1.5 Cleaning unit.............................10 3. Control panel................................13 3.1 Machine control panel..........................

  • Page 3: Safety Precautions

    1. Safety precautions 1.1 Safety warning symbols All safety warning symbols involved in the operation process of handheld laser cleaning machine include: Symbol Description Indicates laser radiation. There is a risk of laser radiation. Please take laser protection measures. Indicates electric warning. There is a risk of electric shock. Please follow the operation procedures.
  • Page 4 Only qualified personnel should operate this machine! ·Always use the appropriate personal protective equipment. ·Always pay attention to the safety of other persons around the working zone ·Do not carry out any maintenance with the power on the machine Electric shock——May cause serious injury or even death! ·The equipment should be installed by a qualified person and in accordance with current standards in operation.
  • Page 5 Precautions against fire and explosion Avoid causing fires due to sparks and hot waste or molten metal. Ensure that appropriate fire safety devices are available near the welding and cutting area. Remove all flammable and combustible materials from the welding, cutting and surrounding areas.
  • Page 6 5 minutes after power switch off before removing the panels. If you still do not fully understand or cannot solve the problem after reading the instructions in this manual, you should contact the supplier or JASIC's service center immediately for professional help.

  • Page 7: Product Overview

     Wide application range, can be applied to all kinds of metal material cleaning. 2.1 Technical parameters 2.1.1 Machine parameters Table 2-1 Machine parameters Name Handheld laser cleaning machine Model LS-15000C LS-20000C Single-phase Single-phase Single-phase Single-phase Input power supply AC230V 50Hz...

  • Page 8: Overall Machine Configuration

    Unit Part Name Type/Specification Quantity Unit Laser BFL-CW1500-A 1500W CWFL-1500ANW04 or Water cooler CWFL-1500BNW04 Laser unit Core diameter: 25um; Fiber and LS-15000C length: 12m connector Connector QBH Controller Cleaning Laser cleaning SUP22C unit torch Laser BFL-CW2000-B 2000W CWFL-2000ANW04 or Water cooler...

  • Page 9: Laser Parameters

    2.1.3 Laser parameters Table 2-3 laser parameters Parameter Item BFL-CW1500-A BFL-CW2000-B Power supply Single phase AC220±20V, 50/60Hz Single phase AC220±20V, 50/60Hz Power consumption 4.5kW 6.0kW Power 1500W 2000W Wavelength range 1080±10nm 1080±10nm Core diameter: 25um; Core diameter: 34um; Optical fiber length: 12m length: 12m Connector QBH...

  • Page 10: Cleaning Unit

    volume Laser water nozzle G1/2*Φ12 quick socket G1/2*Φ12 quick socket connector Water nozzle connector of G1/2*Φ6 quick socket G1/2*Φ6 quick socket weld head Weight 36kg 36kg 38kg 41kg Overall 357mm*728mm*445mm dimensions 2.1.5 Cleaning unit Controller Table 2-5 Definition of controller wiring Plug Definition Signal Type...
  • Page 11 Connect to the blue wire of the six-core wire Safety ground lock of the cleaning torch. Light emission switch Connect to the black wire of the six-core wire of weld head of the cleaning torch. Light emission switch Connect to the brown wire of the six-core wire of weld head of the cleaning torch.
  • Page 12 Cleaning torch The model of the handheld laser cleaning torch is SUP22C, and the parts are described as follows: Figure 2-1 Handheld laser cleaning torch diagram Table 2-6 Cleaning torch parts and model Part Name Model 10~40℃ Ambient operating temperature Working environment humidity (%) ＜70% Cooling method...

  • Page 13: Control Panel

    3. Control panel 3.1 Machine control panel The operation panel of SUP series is touch screen, and the operation interface is mainly divided into four parts: Home, Technology, Settings and Monitoring. 3.1.1 Home interface of touch screen Figure 3-1 Home interface of touch screen 1) The interface shows the current technological parameters (but the parameters cannot be modified in this interface) and real-time alarm information.

  • Page 14: Technology Interface

    3.1.2 Technology interface Figure 3-2 Technology interface 1) The technology interface contains the debugging technology parameters,which can be modified by clicking the box;after modification,click "OK" to save it in the quick technology; and click "Import" to import the technology for use (Modify -Save- Import). 2) The scanning frequency range is 10-100Hz,and the scanning width range is 0~300mm.

  • Page 15: Settings Interface

    3.1.3 Settings interface Figure 3-3 Settings interface This interface requires manual input of the password: 123456 1) Laser power is the maximum power of the laser used.Please input it correctly. 2) Gas switching delay time is 200 ms by default, and the range is 200ms-3000ms. 3) When turning on the light, the light on power gradually rises from N1% of technological power to the technological power;...
  • Page 16 Power Cleaning power (technological power) Light on power (N1) Light off power (N2) Light on Gas on Light off Light off delay progressive progressive delay Progressiv Time Progressive e time time External External stop Start light Stop light start (press (release emission emission...
  • Page 17 Figure 3-5 Settings Interface - Restore Factory Settings 11) Click on "Torch Head Model" area to select scanning widths corresponding to different focal lengths. Figure 3-6 Settings Interface - Switch Different Focal Lengths Page 17...

  • Page 18: Monitoring Interface

    3.1.4 Monitoring interface Figure 3-7 Monitoring interface 1) This interface displays the status of each signal and device information. 2) Laser trigger signal: After pressing the trigger, this state signal changes from gray to green. 3) Laser/water cooler/pneumatic alarm signal: Monitor the high and low levels of its settings.
  • Page 19 independently output by "switch control". Compare the detected value with the theoretical value to determine whether the control box function is normal. Page 19...

  • Page 20: Erection

     The altitude shall be no more than 1000m;  The inclination of machine shall not exceed 10°;  There is no obvious vibration or impact;  Please consult and confirm with JASIC's customer-service personnel first for any special erection requirements. 4.1.2 Erection space requirements The laser cleaning machine shall be at least 30 cm away from walls or other objects.

  • Page 21: Connection Of Power Cord

    4.2.1 Connection of power cord Warning! Electric shock may cause death! After power failure, there is still a high voltage on the equipment, do not touch the live parts on the equipment. Warning! The power supply connection of the machine must be operated by experienced and qualified electricians.

  • Page 22: Gas Connection

    4.3 Gas connection Cleaning gas selection: more than three levels of oil-free and water-free air filtration or argon, nitrogen and other inert gas, gas pressure is not less than 5bar. If the gas is not connected after the power is turned on, the buzzer of the machine will give an alarm.

  • Page 23: Precautions

    5. Precautions 5.1 Precautions Warning! Dropping may cause machine damage or personal injury. Please operate in accordance with the transportation and placement labels on the machine, and use a cart or similar tools with corresponding load-bearing capacity for transportation. 1) Machine lifting method: The machine can be lifted by fork lift or crane. As the machine is not equipped with lifting rings, special attention should be paid to fixing method when using crane for lifting.
  • Page 24 11) The bending radius of the cleaning torch cable should not be less than 20cm to avoid fiber breakage. 12) Care for the torch: Rough operation of cleaning torch is easy to cause wire breakage, water leakage (gas leakage), and lens damage inside the torch; when not in use, it should be carefully and reliably placed in the torch holder.

  • Page 25: Maintenance

    6. Maintenance 6.1 Maintenance and replacement of protective lens The protective lens of the cleaning torch head needs regular maintenance and wiping to avoid dust or stains. If there is debris on the surface of the lens, it will affect the light emission and lead to a decrease in cleaning performance, or even burn the lens.

  • Page 26: Maintenance Of Water Cooler

    6.2 Maintenance of water cooler The main function of the water cooler is to cool the laser and cleaning head, so that the laser and cleaning head can maintain in a constant temperature working condition. Therefore, proper and regular maintenance is the key to ensure the normal work of the machine. At the same time, the circulating water of the water cooler must use distilled water.
  • Page 27 Precautions: If the machine is not used for a long time: 1) turn off the power; 2) clean the machine body. Pay attention not to let water splash on the electronic parts when cleaning the inside; 3) drain the water completely. Page 27...

  • Page 28: Troubleshooting Of Common Malfunction

    7. Troubleshooting of common malfunction Symptom Reasons Troubleshooting Ensure that the gas hose is not damaged, The shielding gas is not Buzzer alarm shielding gas has been connected, and the connected; or the gas on the panel gas pressure conforms to the pressure is insufficient.

  • Page 29: After-Sales Service

    Read and keep the warranty card carefully. 8.2 Repair Perform preliminary troubleshooting or record malfunction according to "7. Troubleshooting of common malfunction". To repair or replace the device, contact a local dealer. Please use accessories or consumables provided by Shenzhen JASIC Technology Co., Ltd. Page 29...

  • Page 30: Appendix 1: Wiring Diagram

    Appendix 1: Wiring diagram S ig n a l S ig n a l S ig n a l in te rfa ce 4 in te rfa ce 5 in te rfa ce 6 Page 30...

This manual is also suitable for:

Ls-20000c

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