B&B ARMR 611 Series Installation And Operation Manual

Wedges & bollards hydraulic pumping unit

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Installation and Operations Manual — Model 611X HPU Series

INSTALLATION AND OPERATIONS

B&B ARMR CORPORATION

CORPORATE OFFICE & TECHNICAL SUPPORT:

2009 CHENAULT DRIVE

SUITE 114

CARROLLTON, TX 75006

PHONE: 800-367-0387

FAX: (972) 385-9887

MODEL 611x SERIES

Wedges & Bollards

Hydraulic Pumping

MANUAL

E-mail:

info@bb-armr.com

techsupport@bb-armr.com

MADE IN THE USA

Unit (HPU)

611XWB-9001 Rev A Oct-10

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Page 1 Installation and Operations Manual — Model 611X HPU Series MODEL 611x SERIES Wedges & Bollards Hydraulic Pumping Unit (HPU) INSTALLATION AND OPERATIONS MANUAL B&B ARMR CORPORATION CORPORATE OFFICE & TECHNICAL SUPPORT: 2009 CHENAULT DRIVE SUITE 114 CARROLLTON, TX 75006 PHONE: 800-367-0387 FAX: (972) 385-9887 E-mail: info@bb-armr.com...
Page 2: Introduction
Installation and Operations Manual — 611x Series HPU INTRODUCTION Your safety is extremely important to us. If you have any questions or are in doubt about any aspect of the equipment, please contact us. INTRODUCTION Welcome! Congratulations on your purchase of a B&B ARMR Hydraulic Pumping Unit (HPU). In addition to providing detailed operating instructions, this manual describes how to install, maintain, and troubleshoot your HPU.
Page 3 Installation and Operations Manual — 611x Series HPU INTRODUCTION SYMBOL MEANING: The lightning flash with arrowhead symbol, within an equilateral triangle, is intended to alert the user to the presence of non-insulated "dangerous voltage" within the product's enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons.
Page 4: How To Contact Us
Installation and Operations Manual — 611x Series HPU INTRODUCTION How to Contact Us If you have any questions or experience any problems with your vehicle barrier—or if we can help you with any other facility security issues—please contact us directly at: Corporate/Tech Support: Field Support Office: B&B ARMR...
Page 5: Table Of Contents
Installation and Operations Manual — 611X Series HPU TABLE OF CONTENTS Table of Contents INTRODUCTION......................ii Safety ..........................ii How to Contact Us .......................iv System Installation Record...................iv ORIENTATION ....................6 Overview............................6 1.1.1 Electrical Control Box ......................7 1.1.2 Flow Control Valve ........................ 8 1.1.3 System relief Valve ........................
Page 6: Orientation
Installation and Operations Manual — 611X Series HPU TABLE OF CONTENTS MAINTENANCE ....................20 Introduction..........................20 Monthly Inspections ........................21 Six-Month Inspections ....................... 21 Annual Maintenance Inspections....................22 TROUBLESHOOTING ..................22 611x Series HPU Troubleshooting Guide ................. 22 WARRANTY......................25 APPENDIX......................
Page 7: Electrical Control Box
Installation and Operations Manual — 611X Series HPU ORIENTATION Figure 1 Orients you to the basic components of the 6118 & 6119 series HPU: The HPU contains HIGH VOLTAGE components that can cause serious injury or death. Only trained service technicians should attempt any repair.
Page 8: Flow Control Valve
Installation and Operations Manual — 611X Series HPU ORIENTATION The power switch should be turned off any time the unit is serviced. Do not restore power to the unit until all traffic and pedestrians have been cleared from harm’s way. 1.1.2 Flow Control Valve The flow control valve(s) are located on the manifold and are used to control the amount of flow of hydraulic fluid both to and from the barrier under control.
Page 9: Accumulator
Installation and Operations Manual — 611X Series HPU ORIENTATION 1.1.10 Accumulator The accumulator acts as a pressure reservoir to store pressurized fluid. The electric pump pressurizes the accumulator and the accumulator provides a high volume of pressurized fluid in a short period of time. 1.1.11 Pump The pump is mechanically connected to the electric motor and provides the required pumping pressure to charge the accumulator.
Page 10: Installation
Installation and Operations Manual — 611X Series HPU ORIENTATION A traffic control gate arm to warn the vehicle operator. This arm is positioned in front of the gate and does not rise until the gate is fully open, and it closes before the gate starts to close.
Page 11 Installation and Operations Manual — 611X Series HPU INSTALLATION application of pressure, without scraping the sides of the hose against a sharp top edge of the conduit. Figure 2 Angled overview of 6118 & 6119 HPU on foundation © 2009 B&B ARMR Corporation 611XWB-9001 Rev A Oct-10...
Page 12 Installation and Operations Manual — 611X Series HPU INSTALLATION Figure 3 Dimensions of concrete pad with conduit spaces for 6118 & 6119 Figure 4 Top view of 6118 & 6119 HPU showing mounting tabs © 2009 B&B ARMR Corporation 611XWB-9001 Rev A Oct-10...
Page 13 Installation and Operations Manual — 611X Series HPU INSTALLATION Figure 5 Dimensions of concrete pad with conduit spaces for 6117 Figure 6 Angled overview of 6117 on foundation © 2009 B&B ARMR Corporation 611XWB-9001 Rev A Oct-10...
Page 14: Hydraulic Connections
Installation and Operations Manual — 611X Series HPU INSTALLATION 2.3 Hydraulic Connections Connect hydraulic lines through conduit to cylinder connection using JIC fittings. As a reference, use environmentally safe oil Mobil EAL 224 or equivalent when adding hydraulic oil to the HPU. CAUTION: The hydraulic system when in operation is under extreme pressure.
Page 15 Installation and Operations Manual — 611X Series HPU INSTALLATION Figure 8 HPU with EFO Manifold Flow Control-Port A Figure 9 HPU with EFO Manifold Flow Control-Port B © 2009 B&B ARMR Corporation 611XWB-9001 Rev A Oct-10...
Page 16: Electrical Connections
Installation and Operations Manual — 611X Series HPU INSTALLATION 2.4 Electrical Connections DANGER: High voltage electrical components are located in the Hydraulic Pumping Unit (HPU) cabinet. Service by qualified technicians only. The electrical connections required for proper operation include power and control. The power is required to drive the motor and power the PLC while the control voltage is 24VDC and is used to power the inputs.
Page 17: Start Up Procedure Of Hydraulic Pumping Units
Installation and Operations Manual — 611X Series HPU INSTALLATION CAUTION: For your safety, complete each of these steps before operating the barrier! Verify unit has hydraulic fluid to recommended level. Verify control unit is plugged in and cable is routed clear of barrier operation. Verify area is clear of personnel and other obstructions.
Page 18: Operation
Installation and Operations Manual — 611X Series HPU INSTALLATION Pressure Pressure Gauge Adjustment Ring Figure 11 Pressure Adjustment 3 OPERATION 3.1 Introduction The HPU is controlled via a variety of dry contact closures into the Programmable Logic Controller (PLC). Most common systems use a B&B ARMR supplied control panel. Please reference control panel user manual for specific control options.
Page 19: Manual Operation
Installation and Operations Manual — 611X Series HPU OPERATION 3.4 Manual Operation The Model 611X series pumps are equipped with a manual hand pump to pressurize the accumulator and operate the barriers in case of power failure. The following lists out the recommended sequence to operate the pump in a manual mode: 1.
Page 20: Maintenance
Installation and Operations Manual — 611X Series HPU OPERATION 5. If pressure is less than barrier requirements, operate the manual hand pump until pressure reaches the desired level. 6. Manually shift desired control valve by placing a small screwdriver or other pointed instrument on the solenoid end and push.
Page 21: Monthly Inspections
Installation and Operations Manual — 611X Series HPU MAINTENANCE they are operating correctly. We recommend a simple monthly visual inspection and a more thorough biannual inspection as described below. Please contact B&B ARMR Technical Service Support for assistance with inspections, maintenance, or repairs if needed.
Page 22: Annual Maintenance Inspections
Installation and Operations Manual — 611X Series HPU MAINTENANCE Repeat the visual inspections in the monthly inspection list. Turn the master power switch on the control circuit box to the OFF position. Inspect the hydraulic system for signs of oil leaks. CAUTION: The hydraulic system when in operation is under extreme pressure.
Page 23 Installation and Operations Manual — 611x Series HPU TROUBLESHOOTING Symptom Actions 1. Check power 2. Check for binding between moving plate and frame. Check connection of linkage between frame and plate. Check for foreign debris. 3. Check pressure gauge Barrier does not open 4.
Page 24 Installation and Operations Manual — 611x Series HPU TROUBLESHOOTING Symptom Actions 1. Check proper limit switch operation. Traffic indicator light 2. Check bulbs. does not change 3. Check PLC outputs. © 2009 B&B ARMR Corporation 611XWB-9001 Rev A Oct-10...
Page 25: Warranty
Installation and Operations Manual — 611x Series HPU WARRANTY 6 WARRANTY B&B-ARMR CORPORATION warranties for a period of one year, after delivery F.O.B. plant, unless otherwise specified by Supplier, from failure of operation in ordinary use and against defects due to faulty material or workmanship. Any defective equipment in the Barrier shall be returned to the factory, at Supplier’s option, for repair or replacement, and Supplier assumes no responsibility for service at any consumer site.
Page 26: Typical Bollard Hydraulic Flow Diagram
Installation and Operations Manual — 611X Series HPU APPENDIX 7.2 Typical Bollard Hydraulic Flow Diagram © 2009 B&B ARMR Corporation 611XWB-9001 Rev A Oct-10...
Page 27: Electrical Field Wiring Diagram
Installation and Operations Manual — 611X Series HPU APPENDIX 7.3 Electrical Field Wiring Diagram The following figure shows a typical field wiring schematic for a 611X HPU. © 2009 B&B ARMR Corporation 611XWB-9001 Rev A Oct-10...
Page 28: Maintenance Log Form
Installation and Operations Manual — 611X Series HPU APPENDIX 7.4 Maintenance Log Form Equipment Maintenance Log Type: Location: Tel: 800-367-0387 703-335-6006 email:servicedept@bb-armr.com Checklist Date Perfomed By Anomolies Notes complete? Monthly YES NO YES NO YES NO YES NO YES NO YES NO YES NO YES NO...

This manual is also suitable for:

6118 6119