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Table of Contents
Overview .................................................................................................................................................... 2
Warnings .................................................................................................................................................... 3
J1939 POWERCELL NGX Technical Details ................................................................................... 4
POWERCELL NGX Installation Steps ............................................................................................... 5
Mounting the POWERCELL NGX ................................................................................................... 5
Supplying Battery Power ................................................................................................................. 5
Wiring the Output Harnesses ........................................................................................................ 6
Installing Fuses .................................................................................................................................... 8
Connecting J1939 CAN Network ................................................................................................... 8
Setting the J1939 POWERCELL NGX Address ...................................................................... 10
Inbound CAN Messages ................................................................................................................. 11
Outbound CAN Messages .............................................................................................................. 13
POWERCELL NGX Personality Glossary ................................................................................. 15
Track ................................................................................................................................................ 15
Soft-Start ........................................................................................................................................ 15
Pulse Width Modulation (PWM)........................................................................................... 15
Powering the System .......................................................................................................................... 16
Configuring the POWERCELL NGX ................................................................................................ 17
Warranty Information ........................................................................................................................ 22
Contact Information ............................................................................................................................ 23
Version 25041001 Software V0.6
Infinitybox, LLC |
www.infinitybox.com
J1939 POWERCELL NGX
Setup and Configuration Guide
| (847) 232-1991
P a g e
| 1
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Summary of Contents for Infinitybox POWERCELL NGX J1939
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Page 1: Table Of Contents
Soft-Start ............................15 Pulse Width Modulation (PWM)................... 15 Powering the System .......................... 16 Configuring the POWERCELL NGX ....................17 Warranty Information ........................22 Contact Information ..........................23 Version 25041001 Software V0.6 P a g e Infinitybox, LLC | www.infinitybox.com | (847) 232-1991... -
Page 2: Overview
Overview The Infinitybox J1939 POWERCELL NGX brings flexible multiplexed power distribution to any vehicle builder. Using standard J1939 PGN structures and commands, you can control the outputs on the POWERCELL NGX with practically any J1939 input device. In addition to high-current control, the POWERCELL NGX actively monitors the current flow from each output and reports that back on the J1939 network. -
Page 3: Warnings
ROPER CARE MUST BE TAKEN TO ENSURE THAT POWER IS CORRECTLY APPLIED TO POWERCELL NGX. R EVERSING POLARITY TO THE POWER AND GROUND FEEDS WILL CAUSE IRREPARABLE DAMAGE TO THE CELL AND WILL VOID THE WARRANTY Version 25041001 Software V0.6 P a g e Infinitybox, LLC | www.infinitybox.com | (847) 232-1991... -
Page 4: J1939 Powercell Ngx Technical Details
PWM Capability: Outputs 1 through 8 can be dynamically pulse-width modulated Internal Fusing: Standard Mini™ Fuse Maximum Operating Temperature: 125 °C Minimum Operating Temperature: -40 °C Version 25041001 Software V0.6 P a g e Infinitybox, LLC | www.infinitybox.com | (847) 232-1991... -
Page 5: Powercell Ngx Installation Steps
Based on the total current output of the POWERCELL NGX required, install 1 or 2 power feeds into the round Maxi-style connectors. Seal the third remaining connector with a POWERCELL NGX Sealing Plug (Infinitybox part number 869-026). -
Page 6: Wiring The Output Harnesses
POWERCELL NGX output is 25-amps. The total POWERCELL NGX can carry up to 125-amps. Exceeding these values will damage the cell and void the warranty. Version 25041001 Software V0.6 P a g e Infinitybox, LLC | www.infinitybox.com | (847) 232-1991... - Page 7 Output 4 Output 6 Output 5 Figure 1 identifies all the connectors on the J1939 POWERCELL NGX. Figure 1: Socket Identification for J1939 POWERCELL NGX. Version 25041001 Software V0.6 P a g e Infinitybox, LLC | www.infinitybox.com | (847) 232-1991...
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Page 8: Installing Fuses
120-ohm resistor should be inserted into the last open CAN socket on the J1939 network. The two CAN sockets on a POWERCELL NGX are electrically identical so you can plug the CAN connector into either socket. Version 25041001 Software V0.6 P a g e Infinitybox, LLC | www.infinitybox.com | (847) 232-1991... - Page 9 +Battery Power from a different source. This power feed is fused on the printed circuit board to protect against overloads and short circuits. Version 25041001 Software V0.6 P a g e Infinitybox, LLC | www.infinitybox.com | (847) 232-1991...
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Page 10: Setting The J1939 Powercell Ngx Address
Note that the POWERCELL NGX only learns its address upon power up. If the address headers are changed, power must be cycled so that it can relearn its address. Version 25041001 Software V0.6 P a g e | 10 Infinitybox, LLC | www.infinitybox.com | (847) 232-1991... -
Page 11: Inbound Can Messages
Inbound CAN Messages The POWERCELL NGX will respond to incoming PGN’s per table 7. The default source address for the incoming message is 1E. Version 25041001 Software V0.6 P a g e | 11 Infinitybox, LLC | www.infinitybox.com | (847) 232-1991... - Page 12 1 must be written to its corresponding control bit and a duty cycle value must be written to the nibble that corresponds to the output in the 5 and 8 bytes. Version 25041001 Software V0.6 P a g e | 12 Infinitybox, LLC | www.infinitybox.com | (847) 232-1991...
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Page 13: Outbound Can Messages
6 through 10. The PGNs for these two messages are summarized in Table 7 above. Table 9 summarizes the data in these outbound messages. Version 25041001 Software V0.6 P a g e | 13 Infinitybox, LLC | www.infinitybox.com | (847) 232-1991... - Page 14 The last byte in the CAN message broadcasts the temperature measured inside the POWERCELL NGX enclosure. This is broadcast in degrees Celsius using 2’s Compliment. Version 25041001 Software V0.6 P a g e | 14 Infinitybox, LLC | www.infinitybox.com | (847) 232-1991...
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Page 15: Powercell Ngx Personality Glossary
This allows for easy control of light dimming, heater control and motor speed. The base frequency of the PWM pulse is 200 Hz. Version 25041001 Software V0.6 P a g e | 15 Infinitybox, LLC | www.infinitybox.com | (847) 232-1991... -
Page 16: Powering The System
J1939 network, the light will blink. It will also blink when the POWERCELL NGX broadcasts CAN messages. The default setting is every 250 ms. Version 25041001 Software V0.6 P a g e | 16 Infinitybox, LLC | www.infinitybox.com | (847) 232-1991... -
Page 17: Configuring The Powercell Ngx
The following table summarizes the CAN ID required to set the parameters and the CAN ID required to poll the POWERCELL NGX to get its parameters. Version 25041001 Software V0.6 P a g e | 17 Infinitybox, LLC | www.infinitybox.com | (847) 232-1991... - Page 18 The J1939 Data Rate is set with the first two bits in the second byte. The following bit combinations set the data rate. • 250 kb/s: 00 • 500 kb/s: 01 • 1000 kb/s: 10 Version 25041001 Software V0.6 P a g e | 18 Infinitybox, LLC | www.infinitybox.com | (847) 232-1991...
- Page 19 You must remove power to the cell and reapply it. The changes will be effective when the cell is powered up again. Version 25041001 Software V0.6 P a g e | 19 Infinitybox, LLC | www.infinitybox.com | (847) 232-1991...
- Page 20 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 The first three bytes hold information specific to the manufacturing process at Infinitybox. The fourth data byte holds the customer selected configuration revision number. The last 4 bytes hold the existing configuration of the POWERCELL NGX.
- Page 21 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 1 0 1 0 1 0 0 0 0 Version 25041001 Software V0.6 P a g e | 21 Infinitybox, LLC | www.infinitybox.com | (847) 232-1991...
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Page 22: Warranty Information
(1) year from the first date of purchase. Subject to the terms of this warranty described below, Infinitybox will replace any such defective Product that is returned to Infinitybox within the one (1) year period from initial purchase. Replacement of any defective part or Product will not extend the applicable warranty period. -
Page 23: Contact Information
Contact Information Infinitybox, LLC 6460 West Cortland Street Chicago, Illinois 60707 (847) 232-1991 www.infinitybox.com sales@infinitybox.com Version 25041001 Software V0.6 P a g e | 23 Infinitybox, LLC | www.infinitybox.com | (847) 232-1991...
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