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PROLiNK PEV 6507W-AP User Manual

Ac ev charger 7kw-23kw
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User Guide
AC EV Charger
PEV 6507W-AP, PEV 6511W-AP,
PEV 6521W-AP
7KW-23KW
Version 1.00
(English)

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Summary of Contents for PROLiNK PEV 6507W-AP

  • Page 1 User Guide AC EV Charger PEV 6507W-AP, PEV 6511W-AP, PEV 6521W-AP 7KW-23KW Version 1.00 (English)

  • Page 2: Table Of Contents

    Table of Contents 1. SAFETY INSTRUCTIONS ........................ 1 2. TECHNICAL SPECIFICATIONS ..................... 3 3. INTRODUCTION ........................... 4 3.1. Product Overview ......................4 3.2. Back Description ........................ 5 4. PACKAGING ..........................6 5. INSTALLATION ..........................6 5.1. Pre-Installation ........................6 5.2. Cable Reach ........................8 5.3.

  • Page 3: Safety Instructions

    1. SAFETY INSTRUCTIONS Read and follow the instructions and warnings in this Manual before attempting to install this product. Keep this Manual for future reference. Please follow the below safety precautions to prevent bodily injuries and property damages. HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH WARNING: Damaging fumes WARNING: Explosive mixtures of dust or gases, corrosive gases, or conductive or radiant heat from other source.
  • Page 4 WARNING: In case of rain and thunder, please use electricity carefully. It is better to stop charging. WARNING: Do not attempt to disassemble, repair or modify the charger. For repairs or modifications, please contact the staff. Improper operation may result in damage, water leakage, electricity leakage, etc.

  • Page 5: Technical Specifications

    2. TECHNICAL SPECIFICATIONS Model PEV 6507W-AP PEV 6511W-AP PEV 6521W-AP Charging Type Charging Mode 3 Outlet Options AC Type 2 (IEC 62196-2) Input/ Output Current Rating 32A, single phase 16A, three phase 32A, three phase Input/ Output Power Rating Up to 7.7 kW Up to 11.5 kW...

  • Page 6: Introduction

    The following tabulation shows the functional differences between My Charger and Public Charger: Wi-Fi OCPP RFID MID Meter Energy Metering My Charger Public Charger *Product specifications are subject to change without further notice. 3. INTRODUCTION The AC EV charger comes with a charging plug. The maximum output power of 23kw, with 99% efficiency. For ease of operation, the electric car charger is equipped with a 4.3-inch industrial touch screen, a standard Ethernet connection, and an embedded RFID reader with Wi-Fi features to communicate with LAN routers, vehicles, action devices, and other chargers.

  • Page 7: Back Description

    3.2. Back Description 1. Input terminal L1 2. Input terminal L2 3. Input terminal L3 4. Neutral terminal 5. Grounding terminal (PE) 6. RJ45 Ethernet port 7. USB port...

  • Page 8: Packaging

    4. PACKAGING The charger is delivered in a carton packaging. The following figure shows the packaging for the charger. NOTE: The charger must be stored in its original packaging in a dry environment between -40 °C to +80 °C. It is recommended to ship the charger to its final destination in its original packaging and unpack it there. 5.
  • Page 9 [Local Conditions] Area is dry and well ventilated. The area is not exposed to dust, high temperatures, explosive gases, flammable materials or corrosive fumes. Wiring and conduit needed to connect the charger to the board. The location of the charging port when the vehicle is parked. Space clearance requires minimum dimensions for airflow and service channels.

  • Page 10: Cable Reach

    Before installing the charging station, you need to configure the wire box and then connect the wires. 5.2. Cable Reach In the default configuration, the Charging station comes with a cable length of 500cm. Figure 5.1 (below) shows the Charging station's operating radius (5m). Figure 5.1 5.3.
  • Page 11 Figure 5.2 Construct Foundation for Pedestal Charger Figure 5.3 Construct Foundation for Wall-Mount Charger The height of the foundation is determined by the topography and natural environment of the site. Depending on rainfall and drainage, a height of between 15 cm and 30 cm above the ground is recommended. The foundation must be about 80 cm deep in the ground due to frost protection.

  • Page 12: Dimensioned Drawing

    Figure 5.4 5.4. Dimensioned Drawing...

  • Page 13: Space Requirement

    5.5. Space Requirement When installing the charger, make sure to keep a minimum distance from objects that may be around the charger to allow for adequate airflow, and secondly, to leave room for possible repair or operations. The following diagram shows the recommended minimum distances during on-site installation: Figure 5.5 Clearance dimensions for Pedestal Charger Figure 5.6 Clearance dimensions for Wall-Mount Charger NOTE: Clearance dimensions are published for airflow and service access only.

  • Page 14: Single Pedestal Installation

    5.6. Single Pedestal Installation 5.6.1. Pedestal Installation Step 1 ： The pedestal base installation Mark the installation position on the stone slab with the pedestal base and leveling tool, and apply bolt stud. 2. Align the holes on the pedestal base with the six stud bolts on the stone slab and fix them with six M6 nuts.
  • Page 15 Step 3 ： The upper part of the pedestal installation Place the middle baffle on the inner base plate of the upper part of the pedestal. 2. Place the upper part of the column into the corresponding screw hole of the lower part, and fasten it with six M6 nuts.
  • Page 16 Step 2：The line protection device installation • Install a line protection device to the hole corresponding to the middle baffle. Step 3：Pull the lower wire up Step 4: Connect the wires Knock off the round hole parts on the cover plate. 2.
  • Page 17 Step 5 ： Main case installation Attach the backplane to the chassis. 2. Align the main case backplane with the corresponding slots on the mounting plate. 3. Lock four M4 screws from both sides and plug the rubber plug.
  • Page 18 Step 6: Back plate installation • Install the two backplanes of the charger base to complete the assembly. NOTE ： • Before charging the pedestal, recheck all electrical connections after all wiring is complete. • After the charger is powered on, the LCD screen will display the status of the charger.

  • Page 19: Back To Back Pedestal Installation

    5.7. Back to Back Pedestal Installation The installation method of back to back pedestal is the same as that for single pedestal. You can refer to the installation method of single pedestal.

  • Page 20: Wall-Mount Charger Installation

    5.8. Wall-Mount Charger Installation Step 1 ： Mounting plate installation Mark the installation position on the wall with the mounting plate and leveling tool, and apply bolt stud. 2. Align the holes on the mounting plate with the three stud bolts on the wall and fix them with three M5 screws.
  • Page 21 Step 3 ： Connect the Charger NOTE: 7KW is single-phase, when connect the wires, please ignore L2 and L3 directly, only need to connect L1, N and PE wires to boot and use. NOTE: • Before charging the wall charger, recheck all electrical connections after all wiring is complete. •...

  • Page 22: Charging Process

    6. CHARGING PROCESS 6.1. Operation Interface 6.1.1. Display Menu Tree...
  • Page 25 6.1.2. User operation steps Operating steps Operating interface Step 1: • Touch the screen and tap the card, and then connect the nozzle (step 2-1) • Touch the screen and connect the nozzle first, then tap the card (step2-2) Step 2-1 ： If the card has been tapped, it will prompt to connect the nozzle, then connect.
  • Page 26 Step 2-2: If the nozzle has been connected, please tap the card. Step 3: Once the authorization is complete, this charger will start charging. Step 4: While the vehicle is charging, charging data can be viewed on the LCD screen via the touchscreen.
  • Page 27 Step 5: After the charging is completed, it will pop up message to ask for tapping the card again and finish the charging. Please tap the card near the induction area. Step 6: It will display the charging time and charging capacity as the final screen.
  • Page 28 6.1.3. Charging Page Description Figure 6-1 Real-time charging interface Charging time 2. Charging power 3. Charging voltage 4. Charging cost 5. Charging capacity 6. Charging current 7. Change charge type 8. Stop button 9. Network status 10. Language selection 6.1.4. LCD Password Settings Admin>...
  • Page 30 6.1.5. Manage Account Admin> Enter Password>Settings>Manage Account>Admin>Change Password...
  • Page 31 6.1.6. Startup Model Admin> Enter Password>Settings> General Settings> Card Reader Local swipe Mode Backstage Mode Card-free Mode...

  • Page 32: Led Operation

    6.2. LED Operation Idle Charging Fault State Description LED Light Status (Regulation) State A Idle EV Green LED State B Vehicle Connected EV Blue LED State C Charging EV Blue LED State F Fault EV Red LED 6.3. Precautions If the screen shows a machine failure, do not operate, please contact the staff. When the charging light (blue light) blinks, it is charging.

  • Page 33: System Configuration

    7. SYSTEM CONFIGURATION WARNING: Configure the charger only when it is not in charging mode to avoid interrupting the charging session. CAUTION: The screwdriver torque is 6KGF. 7.1. Wired Network Settings Loosen the screws on the front cover of the charging station and open it on. Dial the DIP switches 1-4 to OFF, and 5-8 to ON.
  • Page 34 3. Insert the SIM card. NOTE: Nano-SIM card should be selected 4. Connect the 4G-MODUL and SMA signal cables back to their original positions. 5. Install the front cover of the charging station, then the SIM card is installed successfully.

  • Page 35: Wi-Fi Settings

    7.3. Wi-Fi Settings 1. Loosen the screws on the front cover of the charging station and open it on. 2. Reset the DIP switch. 3. Connect the charging station to the power supply, then connect the Wi-Fi module and the laptop with network cable.
  • Page 36 5. After logging in, select AP Client mode and set the parameters by picture. • Network Mode: AP Client • STA SSID: Please enter the WIFI name of the bridge router • STA Enctype: WPA2AES • STA Password: Please enter the WIFI password of the bridged router •...

  • Page 37: Ocpp Connection

    Install the front cover of the charging station. 7.3. OCPP Connection 1. Open the backplane. 2. Insert the ethernet cable to use RJ45.
  • Page 38 3. Click: Admin> Enter Password >Settings>General Settings>Card Reader...
  • Page 39 4. Billing Model Select “Backstage Billing”, Debug Mode select “None”, set it up and click Back 5. Click Pile Assets 6. Set the ID...
  • Page 40 7. Click Backstage 8. Communication Method Select “Ethernet”, click “Ethernet Settings” 9. DHCP selects “Enable”, and the URL is filled in with the cloud platform address obtained by the customer. NOTE: The URL of the cloud platform and the charger must be consistent, and the URL of each platform is inconsistent, so you need to fill in the URL according to the platform used by the user.

  • Page 41: Routine Maintenance

    11. After the customer cloud platform is created, reboot, then wait 1~2 minutes and the signal icon does not cross, prove that the charger is successfully connected to the cloud platform. 8. ROUTINE MAINTENANCE Due to the influence of ambient temperature, humidity, dust and vibration, the internal devices of the charger will wear out, which leads to the potential failure of the charger.

  • Page 42: Troubleshooting

    Maintenance Item Maintenance Cycle Check the cable and connection regularly, check whether all the cable connection is loose, if loose, must be tightened; Check connection terminals and insulation for 3 months discoloration or peeling, replace damaged or corroded terminals, and replace damaged cables.
  • Page 44 Register online for your Product Warranty at www.prolink2u.com Prolink is a registered trademark of Fida International (S) Pte Ltd. Other brands and product names are trademarks or registered trademarks of their respective holders. Product images are purely for illustrative purposes and may defer from the actual product.

This manual is also suitable for:

Pev 6511w-apPev 6521w-ap

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