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Summary of Contents for Blue-White CHEM-FEED CFCS-1
- Page 1 Operating Manual CFCS CHEM-FEED ® Compact Skid ®...
- Page 2 READ THE ENTIRE OPERATING MANUAL PRIOR TO INSTALLATION AND USE. +1 (714) 893 - 8529 sales@blue-white.com customerservice@blue-white.com 5300 Business Drive Huntington Beach, CA 92649...
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Page 3: Table Of Contents
Table of Contents 1.0 Introduction 1.1 Features 1.2 What’s in the Box? 1.3 Storage and Handling 1.4 Product Matrix - CFCS-1 1.5 Product Matrix - CFCS-2 2.0 Engineering Specifications 2.1 Drawings and Dimensions for CFCS-1 2.2 Drawings and Dimensions for CFCS-2 2.3 Process and Instrumentation Drawings CFCS-1 &... -
Page 4: Introduction
Home Website Contact Us Product Page 1.0 Introduction Congratulations on purchasing the CFCS Chem-Feed Compact Skid System. The Skid Sys- ® tem is designed to inject chemicals into piping systems. The skid has been factory tested by Blue- White and is ready for use. Your Chem-Feed Skid System is pre-configured based on your elections via the product matrix or ®... -
Page 5: What's In The Box
Contact factory if pump or components have sustained damage. Shipping damage is not covered under warranty and will be addressed according to Blue-White freight terms and policy. If the skid and pumps will not be installed at time of arrival, store them in original packaging indoors in an air conditioned environment. -
Page 6: Product Matrix - Cfcs-1
Home Website Contact Us Product Page 1.4 Product Matrix - CFCS-1 Model Number Matrix CFCS-1 CHEM-FEED Compact Skid System Matrix - Simplex ® Single pump system - single chemical / single outlet - PE structure CFCS-1 Inlet/Outlet Single Inlet / Single Outlet None, Skid Panel Only Piping/Unions CPVC... -
Page 7: Product Matrix - Cfcs-2
Home Website Contact Us Product Page 1.5 Product Matrix - CFCS-2 Model Number Matrix CFCS-2 CHEM-FEED Compact Skid System Matrix - Duplex ® CFCS-2 Dual pump system - single chemical / single outlet - PE structure Inlet/Outlet Single Inlet / Single Outlet None, Skid Panel Only Piping/Unions CPVC... -
Page 8: Engineering Specifications
Home Website Contact Us Product Page 2.0 Engineering Specifications Chemically resistant polyethylene structure. Skid Welded joint construction FLEXFLO A1/M1, M1/M2, A3/M3 or A4/M4 peristaltic pumps ® Pump (sold separately) CHEM-FEED CD1/MD1, C2, C3, or CD3/MD3 diaphragm pumps ® Piping PVC Schedule 80 (optional CPVC) Seals FKM (optional EPDM) Reinforced braided 1/2”... -
Page 9: Drawings And Dimensions For Cfcs-1
Home Website Contact Us Product Page CFCS-1 2.1 Drawings and Dimensions for CFCS-1 Side View Front View Inch Inch Inch 5.75” 14.60 22.11” 56.16 5.42” 13.77 21.00” 53.34 24.00” 61.00 23.92” 60.76 37.53” 95.33 24.88” 63.20 6.24” 15.85 27.86” 70.76 14.24”... -
Page 10: Drawings And Dimensions For Cfcs-2
Home Website Contact Us Product Page 2.2 Drawings and Dimensions for CFCS-2 Dimensions �: Side View Front View Inch Inch Inch 5.42” 13.77 5.75” 14.60 21.89” 55.60 23.92” 60.76 32.25” 92.10 24.00” 61.00 40.13” 101.90 8.59” 21.80 37.53” 95.33 39.05” 99.20 43.49”... -
Page 11: Process And Instrumentation Drawings Cfcs-1 & Cfcs-2
Home Website Contact Us Product Page 2.3 Process and Instrumentation Drawings CFCS-1 & CFCS-2 Safety vent to tank Chemical Outlet CC-1 PD-1 Chemical Inlet 2 PRV-1 CV-1 Chemical Inlet 1 CFCS-1 P&ID Safety vent to tank Chemical Outlet U-11 U-10 CC-1 PD-1 Chemical... -
Page 12: Installation
Home Website Contact Us Product Page CFCS-2 3.0 Installation CAUTION: Proper eye protection must be worn at all times when installing and servic- ing the pump. Note: All diagrams are strictly for guideline purposes only. Always consult an expert before installing the pump into specialized systems. -
Page 13: Mounting Location / Preparation
Home Website Contact Us Product Page 3.3 Mounting Location / Preparation Choose an area located near the chemical supply tank, chemical injection point and electrical supply. Although the skid and pump(s) are designed to withstand outdoor conditions, a cool, dry, well ventilat- ed location is recommended. -
Page 14: Floor Mount
Home Website Contact Us Product Page 3.5 Floor Mount Choose an area located near the chemical supply tank, chemical injection point and electrical supply. Although the pump is designed to withstand outdoor conditions, a cool, dry, well ventilated location is recommended. -
Page 15: Wall Mount
Home Website Contact Us Product Page 3.6 Wall Mount Choose a wall location with enough clearance for skid. Determine proper height of skid. We recommend a height where all valves can easily be accessed and pump control screen is easy to read. -
Page 16: Mounting Pump(S) To Skid
Home Website Contact Us Product Page 3.7 Mounting Pump(s) to Skid If pumps are not already mounted to the skid, you will need to mount the pump and connect suction and discharge tubing. Depending on the pump and controls being used, you may also need to connect power and signal/communication wiring. -
Page 17: Pump(S) To Skid Adapters
Kit Union S/A .50 Barb .50F/NPT CPVC/EP C2/C3 Pumps with “F” type connections KIT-EBP Kit Elbow S/A .50 Barb .50 M/NPT PVC 5300 Business Drive, Huntington Beach, CA 92649 P.N. 85000-198 REV 1 20240722 Tel: 714-893-8529 | Fax: 714-894-9492 www.blue-white.com | sales@blue-white.com... -
Page 18: Input Power Box (Optional)
Home Website Contact Us Product Page 3.9 Input Power Box (optional) Be certain to connect the pump to the proper supply voltage. Using the incorrect voltage will damage the pump and may result in injury. The voltage requirement is printed on the pump serial label. Caution: When in doubt regarding your electrical installation, contact a licensed electrician. -
Page 19: Terminal Box Typical Wiring Drawing
Home Website Contact Us Product Page 3.11 Terminal Box Typical Wiring Drawing... -
Page 20: Set-Up And Testing
We also recommend reviewing the specific manuals provided with the skid for each skid component. Skid Testing All Blue-White skids are leak tested at the factory prior to shipment. However, we do recommend test- ing the skid for leaks prior to use, as connections and fittings can loosen during shipment. - Page 21 Contact Us Product Page Pressure Testing All Blue-White skids are pressure tested at the factory to 150 PSI. We recommend performing a pres- sure test on site and testing the provided Pressure Relief Valve (PRV). • Once the skid has been filled and leak-tested with water, the system can be pressure-tested, and the Pressure Relief Valve (PRV) can be set and tested.
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Page 22: Operation And Calibration - Single Pump Skid
Home Website Contact Us Product Page 5.0 Operation and Calibration - Single Pump Skid 5.1 Component Identification - Single Pump Skid Pressure Relief Valve Tubing Connection to Pump Discharge Outlet Y-Strainer Tubing Connection to Pump Suction Inlet Vent Pulsation Dampener Chemical Output (optional) Calibration Column... -
Page 23: Operation - Single Pump Skid
Home Website Contact Us Product Page 5.2 Operation - Single Pump Skid Before priming the pump, or starting the pump, be sure that all suction and discharge lines are con- nected properly and that proper valves are open. Review all discharge piping to ensure valves are open to the proper discharge location. -
Page 24: Calibration - Single Skid
9. To calibrate pump at maximum speed into your system, Press the prime button on pump. The prime mode runs the pump at maximum speed for 60 seconds (1 minute) on most Blue-White® pumps. To calibrate pump at your desired feed rate, you must pre-program your pump speed before running this routine. - Page 25 Home Website Contact Us Product Page To calibrate a peristaltic pump on a Single Pump Skid: 1. Open ball valve V-1 or V-2, depending on your inlet side. 2. Open ball valve V-4 and V-6. 3. Close ball valve V-3, and V-7. 4.
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Page 26: Component Identification -Duplex Skid
Home Website Contact Us Product Page 5.4 Component Identification -Duplex Skid Choose an area located near the chemical supply tank, chemical injection point pi Pressure Relief Valve Tubing Connection to Pump Discharge Outlets Tubing Connection to Pump Suction Inlet Y-Strainer Vent Chemical Output Pulsation Dampener... -
Page 27: Operation - Duplex Skid
Home Website Contact Us Product Page 5.5 Operation - Duplex Skid Before priming the pump(s), or starting the pump(s), be sure that all suction and discharge lines are connected properly and that proper valves are open. Review all discharge piping to ensure valves are open to the proper discharge location. -
Page 28: Calibration - Duplex Skid
Home Website Contact Us Product Page 5.6 Calibration - Duplex Skid If pump calibration is desired, use the provided skid calibration column to calibrate the pump. Cali- brating the pump ensures the flow rate reading is accurate to the actual flow provided by the pump. Since flow rates can vary with pressure, suction line conditions, chemical type, viscosity, and other factors, it is desirable to perform a pump calibration to ensure accurate chemical injection. - Page 29 Website Contact Us Product Page prime mode runs the pump at maximum speed for 60 seconds (1 minute) on most Blue-White® pumps. To calibrate pump at your desired feed rate, you must pre-program your pump speed before running this routine.
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Page 30: Maintenance
Home Website Contact Us Product Page 6.0 Maintenance CAUTION: Proper eye protection and safety gear must be worn at all times when in- stalling and servicing the pump. 6.1 Routine Inspection and Maintenance he skid requires very little maintenance. However, the skid, pump, and all accessories should be checked weekly. -
Page 31: Pressure Relief Valve Maintenance
Home Website Contact Us Product Page 6.4 Pressure Relief Valve Maintenance The pressure relief valve (PRV) provided with the skid will periodically require maintenance due to fouling and diaphragm or spring fatigue. Order KIT-PRV (diaphragm and spring) for this service. To service the Pressure Relief Valve (PRV): 1. -
Page 32: Skid Component Replacement
Home Website Contact Us Product Page 6.5 Skid Component Replacement Some skid components may require periodic replacement. Pay special attention to seals and gas- kets, fittings connections, tubing connections between pump and skid piping, and other wearable parts. Caution: Prior to any service or component replacement, ensure all system pressure is removed and all chemicals are drained. -
Page 33: General Accessories And Parts List
Home Website Contact Us Product Page 7.0 General Accessories and Parts List 7.1 Accessories Part No. Description Calibration Columns CC-0100P Calibration Cylinder, 100mL, PVC, 1/2” Socket CC-0250P Calibration Cylinder, 250mL, PVC, 1/2” Socket CC-0500P Calibration Cylinder, 500mL, PVC, 3/4” Socket CC-1000P Calibration Cylinder, 1000mL, PVC, 3/4”... -
Page 34: Spare Parts
Home Website Contact Us Product Page 7.2 Spare Parts Part No. Description Ball Valves 90008-786 Ball Valve, Vented, PVC, 1/2” Slip, FKM O-ring 90008-801 Ball Valve, Vented, PVC, 1/2” Slip, EP O-ring 90008-788 Ball Valve, Vented, CPVC, 1/2” Slip, FKM O-ring 90008-802 Ball Valve, Vented, CPVC, 1/2”... -
Page 35: Troubleshooting
The valves or fittings are leaking. Identify the exact location of the leak. Determine if the leak is from a location with an O-ring, weld, or crack. Take pictures and forward them to Blue-White customer service. Simple O-ring seating or replacement may be needed. Ensure any replaced O-rings are of proper material. -
Page 36: System
System Updates Certain skid components, such as pumps and flowmeters, may require an occasional update. To check for firmware updates, visit the Blue-White website product page and check the firmware docu- mentation. -
Page 37: Warranty
LIMITED WARRANTY PRODUCT USE WARNING Your Blue-White product is a quality product and is warranted for a specific time Blue-White products are manufactured to meet the highest quality standards from date of purchase (proof of purchase is required). The product will be repaired in the industry. - Page 38 Home Website Contact Us Product Page NOTES:...
- Page 39 Home Website Contact Us Product Page NOTES:...
- Page 40 P.N. 80000-735 CFCS Skid System REV 0.9 20250210 5300 Business Drive, Huntington Beach, CA 92649 TEL 714-893-8529 | FAX 714-894-9492 | www.blue-white.com | sales@blue-white.com...
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