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KeLi KLD-DS Instructions For Use Manual

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Instructions for use of the Electric
Pallet Stacker
（ KLD-DS, KLA08-A, KLA10-A, KLA12-A, KLD12-DA/K, KLD16 -DA/K,
KLD20DD,)
Jiangsu Keli Machinery Co., LTD
First edition in 2024
You must understand this manual and various warning labels on
the car before use. Pictures are for reference only, and the product is
subject to the physical object.
2024VER.1
1

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  • Page 1 Instructions for use of the Electric Pallet Stacker （ KLD-DS, KLA08-A, KLA10-A, KLA12-A, KLD12-DA/K, KLD16 -DA/K, KLD20DD,) Jiangsu Keli Machinery Co., LTD First edition in 2024 You must understand this manual and various warning labels on the car before use. Pictures are for reference only, and the product is subject to the physical object.
  • Page 2 Preface Welcome to use the company's electric stacking car, the car is made of special profiles, compact design, durable, easy to operate. For your safety and correct operation, please understand the instructions and various warning labels on the car before use. pay attention to: All the parameters here are subject to the date of publication of this manual.

  • Page 3: Table Of Contents

    Catalogue 1. Range of application............................... 4 2. Vehicle brief..................................4 3. Safe code..................................25 4. Battery.....................................27 5. Debugging..................................28 6. Maintenance...................................30 7. Schematic diagram............................... 33...

  • Page 4: Range Of Application

    1. range of application KLDS type leg forklifts are storage forklifts specially designed for high altitude stacking and peaceful transportation. 二、Vehicle brief 1. Brief description of the main parts and components protective screening key switch Maintenance-free battery pack Door frame assembly lever key emergency stop switch power unit...
  • Page 5 2. Main technical parameters graph 1...
  • Page 6 Walkie Electric Pallet Sacker model KLD20DS Load capacity 2000 Load center lifting height 1600 Travel speed (without load) km/h Travel speed (with load) km/h Lifting speed (without load) mm/s function Lifting speed (with load) mm/s Lowering speed(without load) mm/s Lowering speed(with load) mm/s Gradeability(without load) Gradeability(with load)
  • Page 7 Minimum turning radius 1460 Minimum turning radius (with platform) Front (load) wheel 85*70 Driving wheel 210*75 Tyre Caster wheel 130*55 wheel type polyurethane Type of drive motor DC Series motor Rated output 0.75 Power form) Type of lift motor DC Series motor Rated output Voltage Capacity...
  • Page 8 KLD20DD 步行式电动堆垛车(Walkie electric stacker) Model（型号） KLD20DD Maximum load capacity(负载能力） 2000 load center（载荷中心距） Maximum lifting height（起升高度） 1600 Travel speed (without load)（无负载行驶速度） km/h Performance Travel speed (with load)（负载行驶速度) km/h （性能） Lifting speed (without load)(无负载起升速度） mm/s Lifting speed (with load)（负载起升速度） mm/s Lowering speed (without load)（无负载下降速度） mm/s Lowering speed (with load)（负载下降速度）...
  • Page 9 Gradeability (without load )（无负载最大爬坡能力） Gradeability (with load )（负载最大爬坡能力） Service Weight (with battery)（重量含电池） Overall length of frame （整车长度） 1890 Overall length of frame(with platform)(整车长度带踏板) Overall width of frame （整车宽度） Overall height when mast lowerd to lowest（门架降至最低 2090 整车高度） Overall height when mast lifted to highest（门架上升至最高 2090 整车高度）...
  • Page 10 Voltag（电压） Capacity（容量） Battery Weight（重量） （电池） Max fork height Mast lowered Mast extended Mast type （货叉最大高度） （门架降低时高度） （门架延伸时高度） （门 架类型） KLD20DD KLD20DD KLD20DD 2000 1480 2460 Simplex or 2500 1730 2960 Duplex mast 3000 1980 3460 (2Stage)2 级门架 3500 2230 3960...
  • Page 11 KLD-DA 步行式电动堆垛车(Walkie Electric Pallet Sacker) Model（型号） KLD16DA KLD12DA Maximum load capacity(负载能力） 1600 1200 load center（载荷中心距） Maximum lifting height（起升高度） 1600 1600 Travel speed (without load)（无负载行驶速度） km/h Travel speed (with load)（负载行驶速度) km/h Lifting speed (without load)(无负载起升速度） Performa nce（性 Lifting speed (with load)（负载起升速度） 能）...
  • Page 12 Fork height when fork lowered to lowest （ 货叉降至最 低高度） Min ground clearance (最小离地间隙) Theoretical width of minimum aisle for right-angle 2415 2415 stacking （1200x1000） (直角堆垛通道最小理论宽度) Minimum turning radius（最小转弯半径） 1540 1540 Minimum turning radius (with platform) (带踏板最小 转弯半径） Front wheel（承载轮） 85*70 85*70 Drive wheel（驱动轮）...
  • Page 13 KLD-K 步行式电动堆垛车(Walkie Electric Pallet Sacker) Model（型号） KLD16K KLD12K Maximum load capacity(负载能力） 1600 1200 load center（载荷中心距） Maximum lifting height（起升高度） 1600 1600 Travel speed (without load)（无负载行驶速度） km/h Performa Travel speed (with load)（负载行驶速度) km/h nce（性 Lifting speed (without load)(无负载起升速度） mm/s 能） Lifting speed (with load)（负载起升速度） mm/s Lowering speed (without load)（无负载下降速度）...
  • Page 14 Gradeability (with load )（负载最大爬坡能力） Service Weight (with battery)（重量含电池） Overall length of frame （整车长度） 1896 1896 Overall length of frame(with platform)(整车长度带踏 板) Overall width of frame （整车宽度） Overall height when mast lowerd to lowest（门架降至 2090 2090 最低整车高度） Overall height when mast lifted to highest（门架上升 2090 2090 至最高整车高度）...
  • Page 15 Voltag（电压） Capacity（容量） Battery Weight（重量） （电池） Max fork height Mast lowered Mast extended Mast type （货叉最大高度） （门架降低时高度） （门架延伸时高度） （门 架类型） KLD16K KLD16K KLD16K 2000 1480 2460 Simplex or 2500 1730 2960 Duplex mast 3000 1980 3460 (2Stage)2 级门架 3500 2230 3960...
  • Page 16 KLA-A 平衡重托盘堆垛车(walkie counterbalanced forklift) Model（型号） KLA08A KLA10A KLA12A Maximum load capacity(负载能力） 1000 1200 load center(载荷中心距） Maximum lifting height（起升高度） 1600 1600 1600 Travel speed (without load)（无负载行驶速度） km/h Performance Travel speed (with load)（负载行驶速度) km/h （性能） Lifting speed (without load)（无负载起升速度) mm/s Lifting speed (with load)(负载起升速度） mm/s lowering speed(without load)（无负载下降速度) mm/s...
  • Page 17 Gradeability (without load )（无负载最大爬坡能力) Gradeability (with load )(负载最大爬坡能力） Service weight (with battery)（重量含电池） 1060 1190 Overall length of frame(整车长度) 2375 2375 2375 Overall length of frame(with platform)(整车长度带 踏板） Overall width of frame (整车宽度） Overall height when Mast lowered to lowest（门架 2075 2075 2075 降至最低整车高度）...
  • Page 18 Hoist motor type（起升电机类型） DC series motor（直流电机） （动力形式） Rated output（功率） Voltage（电压） Battery Capacity（容量） （电池） Weight（重量） Max fork height Mast lowered Mast extended Mast type （货叉最大高度） （门架降低时高度） （门架延伸时高度） （门架类型） KLA08A KLA08A KLA08A 2000 1470 2766 Simplex or Duplex mast 2500 1720 3266 (2Stage)2 级门架...
  • Page 19 3. Description of safety devices and safety marks (A) Location and description of the safety signs Sign prohibiting forks from moving up and Regular maintenance mark Warning down Lifting sign New car charging sign before use Frame Number Beware of the pinched hands Beware of the pinched foot No rain sign Nameplate...
  • Page 20 (b) safety device This stacker has a key switch (6)to stop all functions and fail the electromagnetic braking. After checking the function of the controller, pull up the switch to operate the stacker. Before the operation, manually enter the password to start the vehicle. If you do not operate this stacker, to prevent unauthorized use, press the emergency stop switch(12) This stacker is equipped with a belly switch (5).When the vehicle moves to the operator, if only by touching the belly switch within the operating range of the handle, the vehicle can drive in the direction...
  • Page 21 In the process of transportation, the stacker should be firmly fixed on the transport vehicle; (b) leave with Remove the goods during storage and reduce the vehicle to the lowest position. Press the emergency stop switch and turn off the key switch. Note: For the first time after long-term storage, the vehicle performance must be checked and tested before use.
  • Page 22 The configuration of each car may not be the same. Please be sure to check the nameplate to confirm its attributes before using it. When the height of the lift increases, the load capacity of the vehicle decreases accordingly. The load plot represents the rated lifting weight for the different lifting heights.
  • Page 23 6.operation declaration pilot lever key switch Up and down switch Emergency Stop Reverse Switch coulombmeter Forward back switch suona ID card operation If the car is equipped with an ID card, close the ID card to the password lock button panel. If the ID card is a valid ID card, the password lock will sound a brief beep, and then the green indicator light is always on, indicating that the password lock is working normally.
  • Page 24 forklift will realize the brake. 2. Stop running the forklift truck by releasing the driving direction switch and returning it to the neutral position. turn 1. The steering is controlled by the control arm, and the steering angle can be in the left and right directions 90°Any position within the range.

  • Page 25: Forklift Operation

    3. safe code summary 1. Before using the forklift every day, all safety switches and equipment should be checked in advance to ensure that these safety facilities are in good condition. 2. Check that all warning and design parameter signs on the board are not damaged. 3, if the stacking forklift is damaged or the fault affects the safe use, the use is prohibited.
  • Page 26 4. If the view is blocked, please ask others to guide around to ensure safety. 5. Keep a safe distance from the vehicles, personnel and objects in front of you 6, the horn should sound when speeding. 7. Stacking forklift is not used to transport personnel. 8.

  • Page 27: Battery

    4. Battery charge 1. When charging, smoking or using an open flame is strictly prohibited. Charge the battery, can use the automatic charger, pay attention not to charge insufficient or overcharge, so as not to damage the battery. The maximum charging current of the recharger is: Battery Battery (Ah) charging generator (A) 50/80/100...

  • Page 28: Debugging

    5. Debugging order hitch cause processing method numbe The fork can't -The hydraulic oil is not -Filling hydraulic oil rise enough highest height -No hydraulic oil -Filling hydraulic oil fork -Hydraulic oil is not pure -Replace hydraulic oil cannot rise -The emergency switch is -Lift emergency...
  • Page 29 cannot be opened due to wear or damage. -Seals aged — change for new oil leak damaged — change for new -Component rupture -The hydraulic oil impurity -Replace hydraulic oil causes the release valve — change for new The fork from not to be closed —...

  • Page 30: Maintenance

    VI. Maintenance After 500 hours of operation, a routine maintenance should be carried out. The efficiency, life and safety of the forklift truck depend on the daily maintenance. Repair of forklift truck and replacement of accessories shall be provided by the company to ensure quality. It is recommended to contact the product agent or the after-sales service department of the company.
  • Page 31 according to the regulations, and prohibit to discharge it into the sewer pipe. 10. If there is a welding requirement for the car body, in order to prevent the welding current from entering the battery, please cut off the power supply. 11, in the absence of reliable support, all parts of the human body can not enter the forklift gantry or fork below.
  • Page 32 Check for any damage and remove oil wheel stains and metal debris Check whether there is any damage and frame remove the oil pollution Goods fork Check for any deformation or cracks hydraulic jack Check for any damage and oil leakage Clean forklift Routine cleaning is performed weekly and is important to ensure its reliability.

  • Page 33: Schematic Diagram

    七、schematic diagram Electrical schematic diagram （KLD-DS ） 1.Hydraulic schematic diagram...
  • Page 34 2.Brake schematic diagram...

This manual is also suitable for:

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