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Summary of Contents for Hoval HO F30E1-2
- Page 1 English Fuel oil burner HO F30E1-2 HO F35E1-2 Installation instructions 400000085 - 13 4210114 / 09 - 11/2024...
- Page 2 Royal Decree dated 17/07/2009 : Type of product Fuel oil burner Model HO F30E1-2 HO F35E1-2 Applied standards Royal Decree dated 17/07/2009 Standard EN 267...
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Page 3: Table Of Contents
8 Positioning the mechanism ..................................23 9 Fuel and electrical connections ................................24 Adjustment ................................25 Checks ...................................28 Burner maintenance and recycling........................29 Electrical diagram..............................30 Operating incidents ..............................32 Spare parts - HO F30E1-2 / HO F35E1-2 ......................33 11/2024 - 400000085 -13 4210114 / 09 - 11/2024 HO F30E1-2... -
Page 4: Important Information
Attention must be paid to the warnings on safety of persons and equipment. Specific information. Information must be kept in mind to maintain comfort , , Assembly stage , , Markers 11/2024 - 400000085- 13 4210114 / 09 - 11/2024 HO F30E1-2... -
Page 5: Burner Description
• Ignition is by electronic transformer. Envisaged use HO F30E1-2 range burners are designed to specifically operate with "hot water furnaces" for heating premises and domestic hot water. Please contact us for other applications, industrial processes and specific applications. •... -
Page 6: Dimensions
To obtain the best performance from the burner, keep a minimum gap of 40 mm between the aspiration box and the boiler door. Possible drill holes in the fire box door Dimensions [mm] Burner type ø HO F30E1-2.110 CV max145 min.130 170 220 HO F30E1-2.130 CV max145 min.130... -
Page 7: Technical Data
Technical data Burner HO F30E1-2.110 CV HO F30E1-2.130 CV HO F30E1-2.160 CV HO F30E1-2.200 CV Operation 2 stages 2 stages 2 stages 2 stages (1)* 52/76 - 119 70/111 - 190 70/111 - 190 130/170 - 200 Nominal output (EN 267) [kW] 4.2/6.4 - 10... - Page 8 Combustion head Dimensions [mm] Burner type ø ø ø ø ø HO F30E1-2.110 CV HO F30E1-2.130 CV HO F30E1-2.160 CV HO F30E1-2.200 CV 14.5 HO F35E1-2.250 CV 14.5 HO F35E1-2.300 CV Power curves according to the EN 267 standard Burner power at an altitude of 400 m and a temperature of 20°C.
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Page 9: Main Parts
Flame detection cell Air enclosure Command and safety box Contactor Command box socket 230 V connector Ignition transformer Part plate Fuel oil supply pipe Housing Nozzle position setting screw 11/2024 - 400000085 - 13 4210114 / 09 - 11/2024 HO F30E1-2... - Page 10 Fuel pump Suntec AT2V 45B Danfoss BFP 52 R3 Danfoss BFP 52 R5 HO F30E1-2.110 CV / HO F30E1-2.130 CV HO F30E1-2.130 CV / HO F30E1-2.160 CV Fuel oil burner HO F30E1-2.160 CV / HO F30E1-2.200 CV HO F30E1-2.110 CV HO F30E1-2.200 CV / HO F35E1-2.250 CV...
- Page 11 Air shutter servomotor - HO F30E1-2.110 CV / HO F30E1-2.130 CV Cam ST1 : Setting the air flow (Stage1) Cam ST2 : Setting the air flow (Stage2) Cam MV : Electro-valve opening (Stage2) Set cam MV between ST1 and ST2 (5° below ST2).
- Page 12 Position of the flame tube on start up Cam II Position of the flame tube during operation Cam III Enables switching to stage 2 Set cam III between I and II (5° below II). 11/2024 - 400000085- 13 4210114 / 09 - 11/2024 HO F30E1-2...
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Page 13: Command And Safety Box Dko 996-N Mod 21
The command and safety box is a safety device which must only be stacked on the base or removed when the current has been switched off by the main heating installation switch The command and safety box is a safety device which must not be opened 11/2024 - 400000085 - 13 4210114 / 09 - 11/2024 HO F30E1-2... -
Page 14: Diagnosing Breakdowns
Disturbance occurrance while in safety time No flame detection DKO 996-N Unwanted light mod 21 Unwanted light during preventilation Cell defective Manual or external disturbance External fault 11/2024 - 400000085- 13 4210114 / 09 - 11/2024 HO F30E1-2... -
Page 15: Command And Safety Box Bbd Lz Nr3-Ps3
If there is no voltage between L1 and T1 and the green LED on the command and safety box is off even though a thermostatic request is pending, check the fuse The command and safety box is a safety device which must not be opened 11/2024 - 400000085 - 13 4210114 / 09 - 11/2024 HO F30E1-2... -
Page 16: Function Of The Reset Button
Disturbance occurrance while in safety time No flame detection Unwanted light during preventilation Cell defective Mains voltage (< 190 V) Fixed LED 3 consecutive flame losses Manual or external disturbance 11/2024 - 400000085- 13 4210114 / 09 - 11/2024 HO F30E1-2... -
Page 17: Installation
1 Assembly of the sliding flange Assemble the gasket and the sliding clamp onto the furnace keeping to the direction marked Tighten the screws. 11/2024 - 400000085 - 13 4210114 / 09 - 11/2024 HO F30E1-2... -
Page 18: Burner Location
Ensure that the flame tube can slide. Untighten screw . Tighten the sliding clamp screws. Connect the connecting rod to the servomotor tree. 11/2024 - 400000085- 13 4210114 / 09 - 11/2024 HO F30E1-2... -
Page 19: Adjusting The Recirculation Slot (Start Up)
One turn is a movement of 0.8mm. Assemble the flame tube. Place the flame tube towards the back. Connect the connecting rod to the servomotor tree. 11/2024 - 400000085 - 13 4210114 / 09 - 11/2024 HO F30E1-2... -
Page 20: Maintenance
Position the component holder plate on the studs on the casing. Avoid any mechanical force on the turbine. Do not use the turbine as a support point in order to stop it from turning. 11/2024 - 400000085- 13 4210114 / 09 - 11/2024 HO F30E1-2... -
Page 21: Nozzle Selection
Check size . Adjust using screw if necessary. Adjusting the nozzle position HO F30E1-2.110 CV / HO F30E1-2.130 CV / HO F30E1-2.200 CV / HO F30E1-2.160 CV HO F35E1-2.250 CV HO F35E1-2.300 CV Check size . Adjust using screw if necessary. -
Page 22: Checking The Position Of The Ignition Electrodes
7 Checking the position of the ignition electrodes Side (mm) HO F30E1-2.110 CV HO F30E1-2.130 CV HO F30E1-2.160 CV HO F30E1-2.200 CV Side (mm) HO F35E1-2.250 CV HO F35E1-2.300 CV Check the sides indicated below. -
Page 23: Positioning The Mechanism
The burner is equipped with a connector to connect a safety electro-valve to the fuel oil supply near to the tank (Please check existing legislation). Follow the electrical connection diagram. 11/2024 - 400000085 - 13 4210114 / 09 - 11/2024 HO F30E1-2... -
Page 24: Fuel And Electrical Connections
For safety reasons, do not connect the fuel until start up ! Connect the burner pipes to the fuel installation. Connect the electrical connectors. Fuel filter 11/2024 - 400000085- 13 4210114 / 09 - 11/2024 HO F30E1-2... -
Page 25: Adjustment
Cut the supply to the burner. • Decrease the cam II value. • Start the burner. Increase the II cam value. • Check the combustion. Set cam III between I and II. 11/2024 - 400000085 - 13 4210114 / 09 - 11/2024 HO F30E1-2... - Page 26 10 / 19,5 30 / 45 12 / 21 6,7 / 10,8 0 / 70 5 / 10 HO F30E1-2.110 CV Ultra Oil 130 100/ 125 2.25/80° A 9,5 / 17,5 20 / 35 11 / 18 6,2 / 9,9...
- Page 27 Setting the burner HO F35E1-2.250 CV / HO F35E1-2.300 CV HO F30E1-2.110 CV / HO F30E1-2.130 CV HO F30E1-2.160 CV HO F30E1-2.200 CV Assemble the manometer in fuel pump . Assemble the vacuometro in fuel pump . Set cam ST0 to 0° (For HO F35E1-2.250 CV / HO F35E1-2.250 CV only).
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Page 28: Checks
Bring the user instructions attached to this document to the attention of the user, in particular the paragraph "Burner on safety" ; • Give the user manual to the user. 11/2024 - 400000085- 13 4210114 / 09 - 11/2024 HO F30E1-2... -
Page 29: Burner Maintenance And Recycling
Note down the measurements made and the material that has been replaced on the check sheet on the back of the user manual. Make a final operating check and carry out all final checks. 11/2024 - 400000085 - 13 4210114 / 09 - 11/2024 HO F30E1-2... -
Page 30: Electrical Diagram
Electrical diagram HO F30E1-2.110 CV / HO F30E1-2.130 CV / HO F30E1-2.160 CV / HO F30E1-2.200 CV 01027 Important : Green wire to be insulated. Earth according to local regulations. Legend Command and safety box 7 pole connector Flame detector... - Page 31 Connecting the air flap servomotor to the safety control box Safety box DKO 996-N mod 21 BU (Blue) BN (Brown) PK (Pink) GY (Grey) YE (Yellow) Not used WH (White) GN (Green) BB LZ NR3-PS3+ 11/2024 - 400000085 - 13 4210114 / 09 - 11/2024 HO F30E1-2...
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Page 32: Operating Incidents
Connect the electro-valve. Absence of spray. Poor combustion hygiene. Replace nozzle. Replacing the pump. Clean combustion head Dirty combustion head Clean. Dirty air aspiration routes. Improve ventilation. Furnace chamber insufficiently ventilated. 11/2024 - 400000085- 13 4210114 / 09 - 11/2024 HO F30E1-2... -
Page 33: Spare Parts - Ho F30E1-2 / Ho F35E1-2
Spare parts - HO F30E1-2 / HO F35E1-2 To order a spare part, quote the reference number next to the part required. 11/2024 - 400000085 - 13 4210114 / 09 - 11/2024 HO F30E1-2... - Page 34 Ref. Description Reference Models Ref. Description Reference Models ø 2040515 Flange 120/260 HO F30E1-2.110 CV HO F30E1-2.130 CV 2040545 HO F30E1-2.160 CV Lower flame pipe support HO F30E1-2.200 CV ø 2040516 Gasket 120/160 HO F35E1-2.250 CV 2044965 HO F35E1-2.300 CV HO F30E1-2.110 CV...
- Page 35 Ref. Description Reference Models Ref. Description Reference Models 2032864 HO F30E1-2.110 CV HO F30E1-2.110 CV HO F30E1-2.130 CV Ignition cable L = 390 2040572 HO F30E1-2.130 CV HO F30E1-2.160 CV Fuel pump DANFOSS HO F30E1-2.160 CV HO F30E1-2.200 CV 2040555 HO F30E1-2.200 CV...
- Page 36 Hoval GmbH Humboldtstrasse 30 D-85609 Aschheim-Dornach Phone +49 89 92 20 97-0 +49 89 92 20 97-77 www.hoval.de Austria Hoval Gesellschaft mbH Hovalstrasse 11 A-4614 Marchtrenk Phone +43 50 365 - 0 +43 50 365 - 5005 www.hoval.at Italy Hoval s.r.l.
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