Summary of Contents for Digitronic Automationsanlagen CamCon CT10
- Page 1 CamCon Terminal CT10 Digitronic Automationsanlagen GmbH Auf der Langwies 1 • D - 65510 Hünstetten-Wallbach • Tel. +49 6126 9453-0 • Fax -42 Internet: http://www.digitronic.com • E-Mail: mail@digitronic.com...
- Page 2 The CamCon CT10 and this instruction manual are protected by copyright. All rights are reserved. Neither the CamCon CT10, nor this document may be copied as a whole or partially, photocopied, reproduced, translated or transferred to electronic media of any kind or into machine readable format without prior written permission by the company Digitronic Automationsanlagen GmbH.
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Page 3: Table Of Contents
5. The inputs ............................. 8 5.1. Inputs 1 - 4............................8 5.2. Inputs 5 + 6 ............................8 6. Front view of the CamCon CT10 Terminal ................... 8 6.1. The LED output display ........................8 6.2. The seven-segment display ......................8 6.3. - Page 4 CamCon Terminal Digitronic CT10 Automationsanlagen GmbH 8.2.28. Setting the programming mode ....................19 8.2.29. Releasing the analog outputs ....................19 8.2.29.1. Offset match for analog output 1 .................... 19 8.2.29.2. Amplification match for analog output 1 ................. 19 8.2.29.3. Matching analog output 2 ....................... 19 8.3.
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Page 5: Introduction
CT10 1. Introduction The CamCon CT10 Terminal is a 5 digit programming device for cam controllers of the CamCon series. The data transfer is made via the RS485 interface of the CamCon cam controllers. The programming of the CamCon CT10 Terminal is compatible to that of a CamCon DC40 cam controller. -
Page 6: Pin Allocation Of The Voltage Supply
3.3. Pin allocation of the serial RS485 interface As a standard, the CamCon CT10 Terminal has a serial RS485 interface. It is connected to an RS485 interface of a CamCon DC16/40/50/90 or DC115. The cable length of an RS485 interface is limited to 1000 meters. -
Page 7: Setting The Dip Switch
4.1. Setting the unit number with DIP switch 1 - 4 Via the DIP switch 1 - 4 on the back of the device, you can set the unit number of the CamCon CT10 Terminal. This is necessary for an exact identification on the RS485 - BUS. The base unit number of the CamCon CT10 Terminal is the number 59. -
Page 8: The Inputs
5.1. Inputs 1 - 4 The inputs 1 - 4 of the CamCon CT10 Terminal are used to set the unit number of the device with which you want to establish contact, with the use of a selector switch. The number is the binary code of these first 4 inputs. -
Page 9: The Keyboard
Digitronic CamCon Terminal Automationsanlagen GmbH CT10 6.3. The keyboard The foil keyboard of the CamCon is dirt and solvent resistant. The keys have a pressure point for tactile feedback. See also chapter 8.2.17. Keyboard lock on page 16. 6.3.1. Outline of the key functions This key increases the input values of programming or initialization by 1 during online operation. -
Page 10: Commissioning
If no unit was found to make contact with, the CamCon CT10 Terminal displays the number of the unit, which it was not able to contact. This is displayed with a negativ algebraic sign in front of and after the unit number (e.g. -
Page 11: Programming
CT10 8. Programming The programming with the CamCon CT10 Terminal is compatible with the programming of a CamCon DC40 cam controller. You always start at the main menu (speed or position display) that is displayed when the CamCon CT10 Terminal has sucessfully established contact with the CamCon cam controller. -
Page 12: The Encoder Resolution
CamCon Terminal Digitronic CT10 Automationsanlagen GmbH 8.2.2. The encoder resolution The display shows the encoder resolution in steps per rotation. As a standard the CamCon works with an encoder with a resolution of 360 steps per rotation. In this case you need not make any changes. -
Page 13: Measuring System Control
Digitronic CamCon Terminal Automationsanlagen GmbH CT10 8.2.5. Measuring system control Feldfunktion geändert By pressing the the display shows . This value is needed to prevent the maximum speed for measuring system control (Impulses per cycle) The value to be entered is calculated from the actual cycle time of the CamCon, from the physical solution of the measuring systems and the speed of the machine. -
Page 14: Correction Of The Zero Point
CamCon Terminal Digitronic CT10 Automationsanlagen GmbH 8.2.7. Correction of the zero point By pressing the key the display shows e.g.: , the current angular position of the encoder. After having set the electronic gear to a mechanical "0", you can also adjust the current angular position to "0"... -
Page 15: Display Type
Digitronic CamCon Terminal Automationsanlagen GmbH CT10 8.2.11. Display type By pressing the key, the display shows e.g.: . If you do not want the automatic change to the speed display at 5% of the speed adjustment value, you can choose between three different display types with the keys in this system register. -
Page 16: Number Of Inputs
CamCon Terminal Digitronic CT10 Automationsanlagen GmbH 8.2.14. Number of inputs By pressing the key, the display shows e.g.: . This display shows the number of inputs of the cam controller. Using keys you can in- or decrease this value. You can manage up to 16 inputs. -
Page 17: Actual Position Preset Or External Shifting Of The Zero Point
Digitronic CamCon Terminal Automationsanlagen GmbH CT10 8.2.21. Actual position preset or external shifting of the zero point By pressing the key, the display shows e.g.: . This system register allows you to set the actual position to a new value (preset) via the signal at an input. By setting the preset to zero, you can create an external zero point signal, to e.g. -
Page 18: The Stand Still Or V0 Output
A manual with the order No. H- RK512e is avaiable for this procedure. Attention: The CamCon CT10 Terminal does not support the S5-L1 and 3964r mode at this time. Because of this, the "S5-L1" and "3964r" mode may not be selected, since this would make the communication to the CamCon cam controller impossible. -
Page 19: Setting The Unit Number
Digitronic CamCon Terminal Automationsanlagen GmbH CT10 8.2.27. Setting the unit number In the Cam-BUS, Multiuser and S5-L1 operation, the input of a unit number is needed for distinguishing the devices. By pressing the key, the display shows e.g.: . Select a number between 0 and 63 using keys . -
Page 20: Speed Compensation
CamCon Terminal Digitronic CT10 Automationsanlagen GmbH 8.3. Speed compensation By keeping the key pressed (for about 2 seconds) in the standard mode, the display shows . Here you enter the speed compensation for output 1 in the range from 0ms to 999ms. Using keys you can change this value in steps of 1ms. -
Page 21: Changing The Activation Point
Digitronic CamCon Terminal Automationsanlagen GmbH CT10 8.4.5. Changing the activation point By pressing the key, you move from the 'base value' mode to the 'activation point' mode . Using keys you can move the activation point in steps of one. This is done after the following system: Press the key, and at the previously displayed base value ,e.g. -
Page 22: Examples For Cam Programming In Programming Mode 0
CamCon Terminal Digitronic CT10 Automationsanlagen GmbH 8.4.8. Examples for cam programming in programming mode 0 8.4.8.1. First cam programming Task: After a general deletion of the program memory and a successful system initialization, program a cam in program 0 on output 2, ranging from 100 to 200. Solution: Keep the key pressed (for about 2... -
Page 23: Programming Additional Cams On The Same Output
Digitronic CamCon Terminal Automationsanlagen GmbH CT10 8.4.8.2. Programming additional cams on the same output Task: Program a cam in program 0 on output 2 from 300 to 330, in addition to the previously programmed cam (100 to 200). Solution: Keep the key pressed (for about 2 seconds), until you enter the program selection mode... -
Page 24: Deletion Of A Particular Cam
CamCon Terminal Digitronic CT10 Automationsanlagen GmbH 8.4.8.3. Deletion of a particular cam Task: Delete the cam from 300 to 330 in program 0 on output Solution: Keep the key pressed (for about 2 seconds), until you enter the 'program selection' mode Press the key to enter the 'programming' mode Press the... -
Page 25: Cam Programming In Programming Mode 1
Digitronic CamCon Terminal Automationsanlagen GmbH CT10 8.5. Cam programming in programming mode 1 8.5.1. Program selection The cam programming and the program selection are initiated as follows: Keep the key pressed (for about 2 seconds), until the display shows e.g.: This shows the currently selected program (in our example program Using keys... -
Page 26: Examples For Cam Programming In Programming Mode 1
CamCon Terminal Digitronic CT10 Automationsanlagen GmbH 8.5.6. Examples for cam programming in programming mode 1 8.5.6.1. Cam programming Task: After a general deletion of the program memory and a successful system initialization, program a cam in program 0 on output 2, ranging from 100 to 200. Solution: Keep the key pressed (for about 2 seconds), until you enter the program selection mode... -
Page 27: Outline Of Operations
Digitronic CamCon Terminal Automationsanlagen GmbH CT10 8.6. Outline of operations 8.6.1. Change of the output display Press the Display of the output channels I-X 8.6.2. Initialization of the system registers Standard display position/speed Press the key 4 times User key for system registers Press the key 4 times User key for system registers... -
Page 28: Speed Compensation Programming
CamCon Terminal Digitronic CT10 Automationsanlagen GmbH 8.6.3. Speed compensation programming Standard display Press the key (about 2 sec) Speed compensation for output 1 Press the Switching forward to output 2 and so on... Press the Return to the standard display 8.6.4. -
Page 29: Display The Unit Configuration
Digitronic CamCon Terminal Automationsanlagen GmbH CT10 8.6.5. Display the unit configuration Standard display position/speed Hold the key (2 sec) Software version (Date 10.01.94 or 04) Press the Number of free cams Press the Maximum possible speed compensation in ms Press the Size of the RAM in kByte Press the Size of the serial EPROM in kByte... -
Page 30: Troubleshooting
CamCon Terminal Digitronic CT10 Automationsanlagen GmbH 9. Troubleshooting 9.1. Problem: The display remains dark after activation Possible cause: The wiring is probably not correct. Solution: Check the wiring. 9.2. Problem: The display shows: EE.Err Possible cause: The EEPROM's data wsas erased or damaged by malfunctions. One of the present data storage medias (EEPROM or EPROM) was renewed or is defect. -
Page 31: Problem: An Error Happens During Operation
Digitronic CamCon Terminal Automationsanlagen GmbH CT10 9.7. Problem: An error happens during operation. The display shows: I.Err 1, I.Err 2, I.Err 3 or I.Err 5. Possible cause: The encoder'Äs connection cable or the encoder itself is defect. A cable without shielding or twin wiring was used. -
Page 32: Problem : The Display Shows: T1.Err
CamCon Terminal Digitronic CT10 Automationsanlagen GmbH 9.10. Problem : The display shows: t1.Err Possible cause: Every change in the system setting influences the available memory. Your changes of the system parameters (e.g. increasing the encoder resolution) have shifted an already programmed speed compensation above the memory range. -
Page 33: Technical Data
Digitronic CamCon Terminal Automationsanlagen GmbH CT10 10. Technical data Display ..............5 digit 7-seg. display + 16 LED for output states Inputs ..............6 x 24V high active about 5KOhm. Number of the displayed CamCon ..... via the inputs binary coded Interface .............. - Page 34 CamCon Terminal Digitronic CT10 Automationsanlagen GmbH Keyboard ..............................9 Keybord lock ............................16 Measuring system control ........................13 millenium ..............................2 Multiuser ..............................7 O-Err..............................30 Offset match for the analog outputs ...................... 19 Operation, Outline ..........................27 Output display, LED ..........................8 Output selection .............................
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