Greenheck HLC-FPS Installation, Operation And Maintenance Manual
Greenheck HLC-FPS Installation, Operation And Maintenance Manual

Greenheck HLC-FPS Installation, Operation And Maintenance Manual

Fan filter units

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® ®
Installation, Operation and Maintenance Manual
Installation, Operation and Maintenance Manual
Please read and save these instructions for future reference. Read carefully before attempting to assemble, install,
Please read and save these instructions for future reference. Read carefully before attempting to assemble, install,
operate or maintain the product described. Protect yourself and others by observing all safety information. Failure
operate or maintain the product described. Protect yourself and others by observing all safety information. Failure
to comply with these instructions will result in voiding of the product warranty and may result in personal injury
to comply with these instructions will result in voiding of the product warranty and may result in personal injury
and/or property damage.
and/or property damage.
HLC-FPS(R)-STD (Standard, top side access) and HLC-FPS(R)-MEA (Motor/Electronics Accessible, room side access)
HLC-FPS model shown
Critical Operation Conditions
of the Fan Filter Unit
DO NOT TOUCH the HEPA filter media. Damage to
filter media may void the filter warranty. The screen is to
protect against accidental contact with the filter. Never
place objects on the filter. Always transport or lift the
filter by its frame.
Prior to powering the unit, verify that it is wired to the
correct power supply. The rating plate label located on
the electrical box shows the electrical data.
For replacement parts refer to the model number and
serial number on the rating plate label located on the
electrical box.
®
These instructions cover fan filter unit models:
Replacement Part Numbers
Please contact Greenheck or your local Greenheck
representative for replacement parts. Please include
the unit model and serial number and sales order
number if available.
HLC-FPS & HLC-FPR Fan Filter Units
HLC-FPS & HLC-FPR
Fan Filter Units
1

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Summary of Contents for Greenheck HLC-FPS

  • Page 1: Critical Operation Conditions Of The Fan Filter Unit

    These instructions cover fan filter unit models: HLC-FPS(R)-STD (Standard, top side access) and HLC-FPS(R)-MEA (Motor/Electronics Accessible, room side access) HLC-FPS model shown Critical Operation Conditions of the Fan Filter Unit Replacement Part Numbers DO NOT TOUCH the HEPA filter media.
  • Page 2: Table Of Contents

     Calibrate airflow sensor, if equipped, to flow hood. Fuse Details and Access: HLC-FPS ... . . 11 Fuse Details and Access: HLC-FPR ... . . 11 ...
  • Page 3: Installation

    0.0 in. wg inlet static pressure be done before the fan filter unit is connected to the duct system. HLC-FPS model shown Line Power Knock Out Main Power Switch (Room Side Accessible) Main Control Board HLC-FPS & HLC-FPR Fan Filter Units...
  • Page 4: Surface Mount Installation

    11. Raise the face frame back into place, reattach the safety chains, and secure the quarter-turn fasteners. Standard Unit Sizes Nominal Unit Cutout Width Cutout Height 24 x 24 22.54 22.54 36 x 24 34.54 22.54 48 x 24 48.54 22.54 HLC-FPS & HLC-FPR Fan Filter Units...
  • Page 5 In these cases CFM controlled operation may have to be forfeit and the unit run in open-loop mode S1. S1-1 HLC-FPS & HLC-FPR Fan Filter Units...
  • Page 6: Criti-Clean Ultra Reverse Flow Fan Filter Units

    Step 9 - Inspect all gaskets and seals for integrity. Reconnect power and turn unit power on. Step 10 - Raise the face frame back into place, reattach the safety chains, and secure quarter-turn fasteners. HLC-FPS & HLC-FPR Fan Filter Units...
  • Page 7: Removal And Installation Of The Variable Speed Motor (Std Construction)

    Step 9 - Reverse above steps to reassemble the motor/fan/ring assembly into the unit. Step 9 - Reverse above steps to reassemble the motor/fan/ring assembly into the unit. HLC-FPS & HLC-FPR Fan Filter Units...
  • Page 8: Removal And Installation Of The Variable Speed Motor (Hlc-Fpr)

    Step 9 - Use a 4 mm hex driver to remove the four (4) screws holding the motor brackets to the motor. Step 10 - Reverse above steps to reassemble the motor/fan/ring assembly into the unit. HLC-FPS & HLC-FPR Fan Filter Units...
  • Page 9 Turn the unit off with the main power switch located on the electrical box. Disconnect the unit at the power source or at the service panel in accordance with OSHA (LOTO) practices and procedures. HLC-FPS & HLC-FPR Fan Filter Units...
  • Page 10: Removal Of Main Control Board

    Step 5 - Using a small blade screwdriver, disconnect power supply wires from the control board terminal block. Step 6 - To install a new board, repeat above steps in reverse order. HLC-FPS & HLC-FPR Fan Filter Units...
  • Page 11: Fuse Details And Access: Hlc-Fps

    NOTE: If the unit is installed in an area with no access NOTE: 277VAC units have a 5 A cartridge fuse. Others above the ceiling, the main power switch must be turned on before installing into the ceiling. have a 8 A resettable fuse. HLC-FPS & HLC-FPR Fan Filter Units...
  • Page 12: Aerosol Distribution Manifold (Adm): Hlc-Fps

    1.0 to 5.0 0-10 Volts 0 to 1.0 1.0 to 2.0 2.0 to 10.0 0-20 0 to 2.0 2.0 to 4.0 2.0 to 20.0 4-20 0 to 5.6 5.6 to 7.2 7.2 to 20.0 HLC-FPS & HLC-FPR Fan Filter Units...
  • Page 13: Networking

    If field cutting network cables, it is important for each end of the cable to be wired identically. However, assembled network cable is available; field assembled cables are the leading cause of problems in new systems. HLC-FPS & HLC-FPR Fan Filter Units...
  • Page 14 Example: Desired address is 114 114 - 64 = 50 SW1-7 ON 50 - 32 = 18 SW1-6 ON 18 - 16 = 2 SW1-5 ON 2 - 2 = 0 SW1-2 ON 64+32+16+2 = 114 HLC-FPS & HLC-FPR Fan Filter Units...
  • Page 15 +5V PU Digital 10kΩ pull-up TO 5V Digital 10kΩ pull-up TO 5V  Shunt Table for JP2 wiring block   Center Pin to... JVDC No Connection VSEL = no connection; open VSEL = 10V regulated V.RFU VSEL = DC filtered, unregulated, ~33VDC HLC-FPS & HLC-FPR Fan Filter Units...
  • Page 16 Example: Desired address is 114 114 - 64 = 50 SW1-7 ON 50 - 32 = 18 SW1-6 ON 18 - 16 = 2 SW1-5 ON 2 - 2 = 0 SW1-2 ON 64+32+16+2 = 114 HLC-FPS & HLC-FPR Fan Filter Units...
  • Page 17: Wiring Diagram: Hlc-Fps - Supply Flow Fan Filter Units

    Wiring Diagram: HLC-FPS - Supply Flow Fan Filter Units Wiring Diagram: HLC-FPR - Reverse Flow Fan Filter Units HLC-FPS & HLC-FPR Fan Filter Units...
  • Page 18: Airflow Sensor Warning

    Airflow Sensor Warning S1-1 S1-2 Switch Control Loop Mode Set point Source Open-Loop Control Analog Set point Closed-Loop Control Network Set point Wiring a Remote-Mounted Pot to Control Board HLC-FPS & HLC-FPR Fan Filter Units...
  • Page 19: Wiring Of 0 - 10 Vdc Input Signal To Control Fan Speed

    Analog Set point Closed-Loop Control Network Set point Example of Wiring a Pressure Transducer to Control Board for Feedback or Monitoring Through Controller - Pressure transducer provides 0-10VDC output signal - Powered by ~33VDC supply HLC-FPS & HLC-FPR Fan Filter Units...
  • Page 20: Example Of Wiring A Sensor To Control Board For Feedback Or Monitoring Through Controller

    Example of Wiring a Sensor to Control Board for Feedback or Monitoring Through Controller - Pressure transducer provides 4-20mA output signal - Powered by ~33VDC supply HLC-FPS & HLC-FPR Fan Filter Units...
  • Page 21: Testing

    As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications without notice. Product warranties can be found online at Greenheck.com, either on the specific product page or in the literature section of the website at Greenheck.com/Resources/Library/Literature.

This manual is also suitable for:

Hlc-fprHlc-fps-stdHlc-fpr-stdHlc-fps-meaHlc-fpr-mea

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