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Summary of Contents for Alu-Cab CC-A-WT-KIT
- Page 1 Canopy Camper Water Tank Kit (CC-A-WT-KIT)
- Page 2 Canopy Camper Water Tank Kit – Tools, Fasteners & Materials The tables below show the equipment, i.e. tools and fasteners required to start the Canopy Camper Water Tank Kit fitment into a Canopy Camper. Tools & Items Required: TOOLS 2X 13MM SPANNERS THREAD TAPE 13MM SOCKET AND RATCHET DRILL...
- Page 3 Component Identification (Not to Scale) CC-WT-PLB: WATER TANK 442-UNI-MNT-KIT-ASSY-00: MOUNTING KIT - UNIVERSAL 442-BRE-ASSY-00: BREATHER ASSEMBLY 442-UNI-KIT-TAP-ASSY-01: TAP ASSEMBLY PVC-PLUG-12: 1/2" NPT PLUG (MALE)
- Page 4 2. Fitting the Canopy Camper Water Tank Kit 2.1 Plug installation The first step to install the Canopy Camper Water Tank Kit is to fit the 3 supplied Plugs to the 3 Outlets that you will not be using for your Tap Assembly, on the Water Tank: Add thread tape or thread to the Plug and screw them into the 3 unused Outlets...
- Page 5 2.2 Top Mounting Brackets The next step to install the Canopy Camper Water Tank Kit is to fit and assemble the Top Mounting Bracket assembly: Insert 8x M8x25 Hex Head Screws into the top Front Load Bar Frame Nut Slot of the Canopy Camper...
- Page 6 Place the Aluminium Shims with the corresponding M8x25 Hex Head Screws...
- Page 7 Place the Top Mounting Brackets corresponding with the M8x25 Hex Head Screws and Shims...
- Page 8 Place M8 Flat Washers on the M8x25 Hex Head Screw Shafts...
- Page 9 Loosely secure the Top Mounting Bracket assembly with the provided M8 Nyloc Nuts...
- Page 10 2.3 Bottom Mounting Brackets The next step to install the Canopy Camper Water Tank Kit is to fit and assemble the Bottom Mounting Bracket assembly: Insert 8x M8x16 Hex Head Screws into the bottom Front Load Bar Frame Nut Slot of the Canopy Camper Place the Bottom Mounting Brackets with the corresponding M8x16 Hex Head Screws...
- Page 11 Place M8 Flat Washers on the M8x16 Hex Head Screw Shafts Loosely secure the Bottom Mounting Bracket assembly with the provided M8 Nyloc Nuts...
- Page 13 Insert 16x M8x20 Hex Head Screws into the shown slots 2.4 Tank and Top Down Mounting Brackets *NB - If you have purchased the Canvas Bag Assembly, refer to Fitment Instruction CC-A-WT-CB-KIT for the final steps. The next step to install the Canopy Camper Water Tank Kit is to fit and assemble the Top Down Mounting Bracket assembly and place the Water Tank: Place the Water Tank as shown...
- Page 14 Place the Top Mounting Down Brackets over the Water Tank, between the Tank Ridges, as shown. Shift and position the Bottom, Top and Down brackets to correspond and align centrally with the Water Tank recesses Place 7x M8 Flat Washers on the corresponding M8 Screws as shown (Leave one fastener open, as this will be the Breather Assembly mounting location - The ideal location is indicated with a circle above.)
- Page 15 Secure the Top Mounting Down Brackets at the top using 7x M8 Nyloc Nuts. Add 8x M8 Nut Caps to complete the fastener stack ups. (Leave one fastener open, as this will be the Breather Assembly mounting location - The ideal location is indicated with a circle above.) Secure the Top Mounting Down Brackets at the bottom using 8x M8 Flat Washers and 8x M8 Nyloc Nuts as shown above.
- Page 16 2.5 Breather Assembly The next step to install the Canopy Camper Water Tank Kit is to fit the Breather assembly: Place the Breather Assembly in the desired location, and secure in place, using the fastener stack up indicated in the image above. (M8 Flat Washer, M8 Nyloc Nut & M8 Nut Cap) Connect the 90 Degree Elbow to the outlet fitting on the Tank Assembly, as shown in the image above.
- Page 17 2.6 Water Tank Tap Assembly The last step to install the Canopy Camper Water Tank Kit is to fit the Tap Assembly: Add thread tape to the Male threaded hose fitting on the Tap Assembly and screw it into the desired Outlet on the Water Tank. Next, using your Drill, drill a 20mm hole in the desired location for your Tap, unscrew the Tap from its hose connector and screw it back through the drilled hole, sealing with thread tape or thread sealant.
- Page 18 The image below shows an example of a rear mounted tap assembly, where the hole has been drilled through one of the rear filler panels:...
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