FGI BP Series Manual

Mining explosion-proof and intrinsic safety ac inverter
Table of Contents

Advertisement

Quick Links

Preface

Thank you for using the Mining Explosion-proof and Intrinsic Safety AC Inverter (hereinafter
referred to as mining inverter) produced by FGI Science Technology Co., Ltd.
FGI mining inverter adopts vector control without speed sensor. Within the rated output speed
range of the inverter, it can provide sufficient torque, so it is suitable for various loads
FGI mining inverter includes the following features: programmable control terminal, eight steps
multi-step speed free setting, two analog outputs, two analog inputs, built-in PID controller,
MODBUS communication function, multi motor driving automatic power balance.
The protection functions of FGI mining inverter include: hardware, software overcurrent
protection, motor overload protection, output short circuit protection, DC bus overvoltage and
under-voltage protection, three-phase input power failure (including overvoltage,
under-voltage and phase loss protection), input and output phase loss protection, over
temperature protection, etc.
FGI mining inverter is standard built in switching elements such as three-phase input fuse and
isolation switch. The user does not need an additional switch, and controls the power on and
power off of the mining inverter by operating the isolation switch.
FGI mining inverter does not contain input SPD (surge protection device), and users need to
install it by themselves.
FGI mining inverter does not include input EMC filter. If necessary, customers need to install it
by themselves. In order to reduce electromagnetic interference, the connecting cable between
mining inverter and motor needs to use mining multi-core cable with shielding. In addition to
3-phase wiring and ground wire, there shall be no other wiring in multi-core cable. The wiring
of the control terminal also needs to use shielded cable and stay away from the output cable
as far as possible.
The operations listed in this manual are applicable to the 1140V / 660V voltage level of FGI
mining inverter.
Before using this series of inverter, please read the operation manual carefully by the inverter
users and relevant technicians, so as to ensure the correct installation and operation of this
series of mining inverter and make the mining inverter give full play to its best performance.
As we are always committed to the continuous upgrading and improvement of products, the
information provided by the company is subject to change without notice.
If you have problems in use, please contact our regional agents or directly contact our
customer service center.
1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the BP Series and is the answer not in the manual?

Questions and answers

Summary of Contents for FGI BP Series

  • Page 1: Preface

    The operations listed in this manual are applicable to the 1140V / 660V voltage level of FGI mining inverter.
  • Page 2 ●Safety-related symbol descriptions Warning: May cause minor or moderate injury or damage to equipment due to misuse Danger: Occasions where death or serious injury may occur due to incorrect use In some cases, even what is stated in the precautions can lead to a major accident. Therefore, it is important to observe these important precautions in all cases.
  • Page 3 ●Internal installation Warning 1. Make sure that the AC main circuit power supply is the same as the rated voltage of the inverter. There is a risk of injury and fire. 2. Do not perform voltage withstand tests on the inverter. It may cause damage to semiconductor components, etc.
  • Page 4 There is a risk of injury. 3. Please access the emergency stop switch and emergency stop in case of abnormal situation. There is a risk of injury. ●Run Warning 1. Before operation, please check again the allowable range of use of the motor and the machine, etc.
  • Page 5 integrated chip on the board. 3. Do not change the wiring or remove the terminal wiring when power is on. Do not check the signal during operation as it may damage the device. 4. Do not change the name, type and parameters of the electrical components related to the intrinsically safe circuit during use and maintenance.
  • Page 6: Table Of Contents

    Content Preface ..........................1 Chapter 1 General Description ..................8 1.1 Nameplate ....................... 8 1.2 Mining Inverter Series Models ................8 1.3 Product Type ......................9 1.4 Intrinsically Safe Parameters .................. 9 Chapter 2 Installation of Mining Inverter ............... 11 2.1 Product Confirmation ....................
  • Page 7 6.1.1 Introduction to Function Code Setting ............51 6.1.2 Summary Table of Function Groups ............52 6.1.3 Summary Table of Functional Parameters ..........53 6.2 Functional Parameters of the FG2100-based Control Architecture ....54 6.2.1 Explanation of Symbols in the Table ............54 6.2.2 Summary Table of Function Group ............
  • Page 8: Chapter 1 General Description

    Chapter 1 General Description 1.1 Nameplate Figure 1-1 Mining inverter nameplate sample 1.2 Mining Inverter Series Models Figure 1-2 Mining inverter model description BP-XX/ XX series mining inverter input voltage level is AC660V and AC1140V, 50Hz. The power range of 660V inverter is :132kW-250kW. The power range of 1140V inverter is :45kW-630kW.
  • Page 9: Product Type

    1.3 Product Type Explosion-proof type: mining explosion-proof and intrinsically safe, explosion-proof mark is: "Exd[ib]IMb" 1.4 Intrinsically Safe Parameters Table 1-1 Intrinsically safe parameters of mine inverter Intrinsically safe Model Note parameters One MKD-I output intrinsically One intrinsically safe 24V safe power module, output power source: explosion-proof certificate Uo:DC24.3V,Io:0.5A,Co:2.2μ...
  • Page 10 input isolated safety barrier LW8-SI-EX-P11 analog input (2, 3). isolated safety grille, Ex certificate No. CNEx18.4849, Uo:DC5.5V,Io:60mA,Co:40μ manufactured by Chongqing F,Lo:7mH,Po:0.09W Longway Instrument Co. The disconnecting switch breaking capacity test meets the following table Table 1-2 Isolation breaking capacity Interval time Ic / Ie U/ Ue Cosφ±0.05...
  • Page 11: Chapter 2 Installation Of Mining Inverter

    Chapter 2 Installation of Mining Inverter Warning When handling, please drag the base of the body. 2.1 Product Confirmation Warning Do not install damaged inverters or inverters with missing parts. There is a risk of injury. Our products are carefully inspected before delivery, but due to transportation or unexpected circumstances, it is important to check the products carefully after purchase.
  • Page 12 (5) Use in a place without significant vibration and shock. (6) Keep away from electromagnetic interference sources and other electronic equipment sensitive to electromagnetic interference as far as possible. (7) The frequency converter may encounter the mechanical resonance point of the load device at some output frequencies, which can be avoided by setting the jump frequency parameter in the frequency converter.
  • Page 13: Chapter 3 Wiring Of Mining Inverter

    Chapter 3 Wiring of Mining Inverter Danger 1. Before wiring, please make sure the input power is disconnected. There is a risk of electric shock and fire. 2. Have electrical engineering professionals perform the wiring work. There is a risk of electric shock and fire. 3.
  • Page 14: Main Circuit Terminal Wiring

    3.1 Main Circuit Terminal Wiring 3.1.1 Terminal Wiring Description 1) Arrangement diagram of main circuit terminals Grounding Grounding point 2 point 1 Figure 3-1 Front view of 660V (132kW-250kW) series four-quadrant air-cooled inverter Output terminals: Input terminals: from left to right, in from bottom to order of UVW top RST in order...
  • Page 15 Figure 3-3 Front view of 1140V (315kW-630kW) air-cooled two-quadrant inverter Output terminals: The Input terminals: the circle circle corresponds to U, corresponds to R, S, T V and W from top to from top to bottom bottom respectively respectively Figure 3-4 1140V (315kW-630kW) air-cooled two-quadrant inverter wiring cavity schematic...
  • Page 16 Grounding point Figure 3-5 Front view of 1140V (75kW-400kW) water-cooled two / four quadrant inverter Output terminals: Input terminals: RST from left to right, in from left to right order of UVW Figure 3-6 1140V (75kW-400kW) water-cooled two / four quadrant inverter wiring cavity schematic...
  • Page 17: Water Inlet

    Water Water inlet outlet Figure 3-7 1140V (75kW-400kW) water-cooled two / four quadrant inverter back of the whole machine schematic Grounding Grounding point 1 point 2 Figure 3-8 Front view of 1140V (315kW-630kW) water-cooled two-quadrant inverter...
  • Page 18 Output terminals: UVW from right to left Input terminals: RST from bottom to top Figure 3-9 1140V (315kW-630kW) water-cooled two-quadrant inverter complete wiring cavity schematic Water outlet Water inlet Figure 3-10 Back view of 1140V (315kW-630kW) water-cooled two-quadrant inverter...
  • Page 19 Grounding Grounding point 2 point 1 Figure 3-11 Front view of 1140V (315kW-630kW) water-cooled four-quadrant inverter cabinet Output terminals: UVW from right to left Input terminals: RST from bottom to top Figure 3-12 1140V (315kW-630kW) water-cooled four-quadrant inverter wiring cavity schematic...
  • Page 20 Water outlet Water inlet Figure 3-13 Back view of 1140V (315kW-630kW) water-cooled four-quadrant inverter As shown in Figure 3-14, taking the nameplate side of the filter reactor cabinet as the front side and looking at the front side, the left wiring cavity is the power input, and the three-phase power lines are connected to the R, S and T terminals of the left wiring cavity respectively;...
  • Page 21: Function Description

    Left side power Right side power input terminal: input terminal: R1 RST from right S1 T1from left to to left right Figure 3-15 Filter reactor cabinet wiring cavity schematic 2) Terminal description Table 3-1 Terminal Description Terminal Name Function Description R、S、T Three-phase AC power input terminal Three-phase AC power output terminal...
  • Page 22: Control Circuit Terminals And Description

    insulation damage or generate large leakage current to make the inverter overcurrent protection. 4) Grounding terminal PE a) The terminal must be grounded reliably, and the resistance value of the ground wire must be less than 0.1Ω, otherwise it will lead to abnormal work of the equipment or even damage. b) Do not share the ground terminal with the N terminal of the power zero line.
  • Page 23: Terminal Distribution Of The Four-Quadrant Air-Cooled Inverter Of The 660V (132Kw-250Kw) Series

    Through both the external control terminal and the display panel, the user can perform forward/reverse operation, stopping, fault reset and speed setting of the inverter. The switching between the two is determined by the parameter settings. The remote communication control can perform all functions of the keypad control and the terminal control.
  • Page 24 The digital input and power supply group contains 12 terminals, DI15-DI17, DI22-DI27, a total of 9 digital input terminals, and 24V power supply common terminal. When the corresponding terminal is connected to the 24V terminal, it is defined as high level and the digital quantity is 1;...
  • Page 25: Digital Output Terminals

    other commands. Multi-speed 2 P5-05 is set to 13 DI27 (multi-speed 2) 2) Digital output terminals There are four groups of digital outputs, which are normally open point operation signals K0 and D0, normally open point fault signals K1 and D1, and two groups of backup signals. 3) Analog output terminals There are 4 analog output terminals for 2 groups of analog outputs.
  • Page 26: 1140V (315Kw-630Kw) Air-Cooled Two-Quadrant Inverter Terminal Distribution

    5) Communication terminals There are four communication terminals, one 485 communication terminal for communication with the site host computer and one CAN communication terminal for parallel communication. 3.2.3 1140V (315kW-630kW) Air-cooled Two-quadrant Inverter Terminal Distribution The external terminal distribution of the 1140V (315kW-630kW) air-cooled two-quadrant inverter is shown in Figure 3-18 Figure 3-18 External terminal distribution of 1140V (315kW-630kW) air-cooled two-quadrant inverter 1) Digital input and power terminals...
  • Page 27: Default Parameters

    Default Function Description parameters When the system detects a change from low to high level in the corresponding control terminal, this function is valid and the inverter will try to reset the P5-00 set to 9 system fault. If the system fault source has been Reset DI1 (emergency eliminated, the system will reset the existing fault...
  • Page 28: 1140V (75Kw-400Kw) Water-Cooled Two/ Four Quadrant Inverter Terminal Distribution

    There are 4 analog output terminals for 2 groups of analog output. The inverter can output two analog signals AO1 and A02, and the user can choose to output 0-10V voltage signal or 0-20mA/4-20mA current signal by changing the parameters. 4) Analog input terminals There are 4 analog input terminals, which are used for 2 sets of analog inputs.
  • Page 29 Figure 3-19 1140V (75kW-400kW) water-cooled two / four quadrant inverter external terminal distribution 1) Digital input and power supply terminals The digital input and power supply group contains 13 terminals, DI15-DI17, DI22-DI27, a total of 9 digital input terminals, and 24V power supply common terminal. When the corresponding terminal is connected to the 24V terminal, it is defined as high level and the digital quantity is 1;...
  • Page 30 Default Function Description parameters When the system detects a change from low to high level in the corresponding control terminal, this function is valid and the inverter will try to reset the P5-00 set to 9 system fault. If the system fault source is Reset DI22 (emergency eliminated, the system will reset the existing fault...
  • Page 31: Communication Terminals

    There are 5 analog input terminals, which are used for 2 sets of analog inputs. Analog input 2 corresponds to the second analog input AI2, analog input 3 corresponds to the third analog input AI3, and analog input 4 is not defined in the program. In addition, the External X1 terminal block (see Figure 3-20) has a separate analog input terminal, and the inverter speed setting (4-20mA) corresponds to the first analog input AI1, which is connected to the main control after intrinsically safe isolation.
  • Page 32 Figure 3-21 1140V (315kW-630kW) water-cooled two / four quadrant inverter external terminal distribution 1) Digital input and power supply terminals The digital input and power supply group contains 13 terminals, DI15-DI17, DI22-DI27, a total of 9 digital input terminals, and 24V power supply common terminal. When the corresponding terminal is connected to the 24V terminal, it is defined as high level and the digital quantity is 1;...
  • Page 33 Table 3-6 Functions of DI1-DI6 Terminals Default Function Description parameters When the system detects a change from low to high level in the corresponding control terminal, this function is valid and the inverter will try to reset the P5-00 set to 9 Reset DI22 system fault.
  • Page 34 There are 4 analog input terminals for 1 group of analog inputs. Analog input 3 corresponds to the third analog input AI3, while analog input 4 is not defined in the program. In addition, the external X1 terminal block (see Figure 3-22) leads to a separate analog input terminal, and the inverter speed is set (4-20mA).
  • Page 35: Chapter 4 Operating Instructions

    Chapter 4 Operating Instructions 4.1 Display Panel The following display panel is currently used to display the parameters of the explosion-proof 660V250kW four-quadrant air-cooled model, the 1140V630kW two-quadrant air-cooled model, the 1140V630kW two-quadrant water-cooled model, and the 1140V630kW four-quadrant water-cooled model. The display panel, shown in Figure 4-1, consists of a data display area, an indicator light, and a keypad area.
  • Page 36: Mining Explosion-Proof Metal Keypads

    Table 4-1 Display Panel Key Functions Symbols Description Note On: running, Off: stop LOCAL/REMO On: main contactor is engaged FWG/REV Off: main contactor disconnected TUNE/TC Standby The combination of the 3 lamps indicates the P3 zone data (for reference only), Hz is on to On: fault, Off: no fault indicate that the data displayed is P3-2X data, if X is an even...
  • Page 37 Table 4-2 Mining Explosion-proof Metal Keypad Key Functions Keyboard Panel Keys Name Function Keys Start Running key For power-on operation. Multi-functi Multi-function MF.K Multiple function switching selection key When running state, press this key can be used to stop running operation. Stop / STOP/RES Stop/Reset key...
  • Page 38: Metal Keypad 2

    4.2.2 Metal Keypad 2 The following metal keypad is currently used to set the parameters for three models: the explosion-proof 660V250kW four-quadrant air-cooled model, the 1140V630kW two-quadrant air-cooled model, the 1140V630kW two-quadrant water-cooled model, and the 1140V630kW four-quadrant water-cooled model. The actual parameter changes are made by the explosion-proof metal keypad.
  • Page 39: Mining Explosion Proof Mouse

    Table 4-3 Button Menu Metal Display Keypad Panel Name Function Button Keypad Programming One-level menu entry or exit, quick parameter PRG/ESC Keys deletion Confirmation Step-by-step access to menu screens and DATE/ENT confirmation of set parameters Incremental Increment of data or function code ↑...
  • Page 40 Figure 4-4 Explosion-proof mouse...
  • Page 41: Chapter 5 Dimension And Weight

    Chapter 5 Dimension and Weight 5.1 Overall Dimension (1) BPJ1-□/1140K This product is composed of DKB1 - □ / 1140L mining flameproof filter reactor and BPJ1 - □ / 1140k series mining flameproof and intrinsically safe AC frequency converter, as shown in the following figure: DKB1 - □...
  • Page 42: Weight

    (2)BPJ1-□/660K BPJ1 - □ / 660k series mine flameproof and intrinsically safe AC frequency converter, overall dimension: 2134mm×1221mm×1235mm (D*W*H) Figure 5-3 outline dimensions of BPJ1 - □ / 660k mine flameproof and intrinsically safe AC frequency converter 5.2 Weight Table 5-1 equipment weight list Type No Weight DKB1 - □...
  • Page 43 (1)660V Dimension Model Power Current Weight BPJ1-132/660K 132kW 135A 2136 1206 1218 3000Kg BPJ1-200/660K 200kW 204A 2136 1206 1218 3000Kg BPJ1-250/660K 250kW 255A 2136 1206 1218 3000Kg...
  • Page 44 (2)1140V Dimension (mm) Model Power Current Weight BPJ1-315/1140K 315kW 190A 2236 1218 3500Kg BPJ1-400/1140K 400kW 240A 2236 1218 3500Kg BPJ1-500/1140K 500kW 310A 2236 1218 3500Kg BPJ1-630/1140K 630kW 377A 2236 1218 3500Kg DKB1-315/1140L 325kW 190A 1690 1042 1300Kg...
  • Page 45 DKB1-400/1140L 400kW 240A 1690 1042 1300Kg DKB1-500/1140L 500kW 310A 1690 1042 1300Kg DKB1-630/1140L 630kW 377A 1690 1042 1300Kg BPJ1-630/1140 630kW 377A 2563 1284 1320 3500Kg 75(90、 BPJ1-75(90、 110、 132、 110、132、160、 1500 1250 2500Kg 160、 200、 200、250、315、 250、 315、 400)/1140 400)kW BPJ1-500/1140 500kW 310A...
  • Page 46 Dimension (mm) Model Power Current Weight BPBJV1-525/10/3.3 525kW 110A 3480 1500 1748 BPBJV1-855/10/3.3 855kW 180A 3480 1500 1748 BPBJV1-1000/10/3.3 1000kW 210A 3480 1500 1748 BPBJV1-1250/10/3.3 1250kW 260A 3480 1500 1748 BPBJV1-1400/10/3.3 1400kW 290A 3480 1500 1748 525 (855、 1000、 1200、 BPBJV2-525(855、...
  • Page 47 (5)WJ1-500/1140 Dimension (mm) Model Power Current Weight WJ1-500/1140 254A 2200 1449 1320 3000Kg (kvar)...
  • Page 48 □/ (6)WJL1- Dimension (mm) Model Power Current Weight 2100 WJL1-2100/3.3 2065 1250 1695 (kvar) 2100 WJL1-1000/3.3 2065 1250 1695 (kvar)...
  • Page 49 (7)WJL1-2500/6 Dimension (mm) Model Power Current Weight 2500 WJL1-2500/6 240A 4629 1316 1762 (kvar) □/ (8)WJL1-...
  • Page 50 Dimension (mm) Model Power Current Weight 4000 WJL1-4000/10 231A 4497 1400 1755 (kvar) 5000 WJL1-5000/10 289A 4497 1400 1755 (kvar) 6000 WJ1-6000/10 346A 4497 1400 1755 (kvar)...
  • Page 51: Chapter 6 Functional Parameters

    Chapter 6 Functional Parameters There are two types of explosion-proof inverter control architectures, the FG2100-based control architecture and the new generation FD3000-based control architecture, which are described below. 6.1 FD3000-based Control Structure Functional Parameters 6.1.1 Introduction to Function Code Setting The function parameters are grouped by function, and each function group includes several function codes.
  • Page 52: Summary Table Of Function Groups

    (The inverter has made an automatic check constraint on the modification attribute of each parameter, which can help users avoid mistaken modification.) Column 7 "Serial number": The serial number of the function code in the whole function code, and also indicates the register address at the time of communication. 2、"Parameter decimal"...
  • Page 53: Summary Table Of Functional Parameters

    Group F05: torque control Group F22: Spindle positioning parameter group group Group F06: start-stop control Group F23: Extended IO card group input function group Group F07: Control Group F24: Extended IO card optimization parameter group output function group Group F08: Input terminal Group F25: Master-slave control group function group...
  • Page 54: Functional Parameters Of The Fg2100-Based Control Architecture

    6.2 Functional Parameters of the FG2100-based Control Architecture 6.2.1 Explanation of Symbols in the Table "☆": It means the setting value of this parameter can be changed when the inverter is in the stop and running state. "★": It means the setting value of this parameter cannot be changed when the inverter is in operation.
  • Page 55: Summary Table Of Functional Parameters

    User defined function codes Factory parameters Function code management Torque control parameters Virtual IO Second motor control Control optimization parameters Analog input curve setting Point-to-point communication AIAO calibration 6.2.3 Summary Table of Functional Parameters Table 6-3 Summary table of parameters Default Function Parameter Description...
  • Page 56 0: keyboard number setting 1: Set analog quantity AI1 2: Set analog quantity AI2 3: Reserve 4: High speed pulse HI1 setting 5: simple PLC program setting 6: multi-stage speed operation setting Primary 7: PID control setting F00.03 frequency source 8: MODBUS communication Settings 0~15 ○...
  • Page 57 0: indicates the default direction Direction of F00.11 1: runs in the opposite direction ○ operation 2: Reverse operation is disabled Model F00.12 Carrier frequency 0.5~4.0kHz 0.5~4.0 ○ determination Acceleration time Model F00.13 0.0~3600.0s 0.0~3600.0 ○ determination Deceleration time Model F00.14 0.0~3600.0s 0.0~3600.0...
  • Page 58 2: Reserve 3: Profinet communication channel 4: Reserve 5: Reserve Note: 1, 2, 3, 4 and 5 are extended functions, which can only be used by inserting a card No speed sensor 0: indicates mode 0 F00.19 vector control ◎ 1: indicates mode 1 mode selection Power frequency...
  • Page 59 saturation coefficient of induction motor core 1 Magnetic saturation F01.12 coefficient of 0.0~100.0% 0.0~100.0 68.0% ○ induction motor core 2 Induction motor F01.13 core magnetic 0.0~100.0% 0.0~100.0 57.0% ○ saturation factor 3 Magnetic saturation F01.14 coefficient of 0.0~100.0% 0.0~100.0 40.0% ○...
  • Page 60 Inductance of alternating shaft Model F01.22 0.01~655.35mH 0.01~655.35 ○ Determination of synchronous motor Back potential of F01.23 synchronous 0~10000 0~10000 ○ machine Reserved F01.24 0~65535 0~65535 ● variable Synchronous motor F01.25 0%~50% (motor rated current) 0~50 ● identification current Motor parameter 0: Display by motor type F01.26 ○...
  • Page 61 Encoder pulse F02.01 0~60000 0~60000 1024 ◎ count Individual: AB direction 0: forward 1: reverse Ten: Z pulse direction (reserved) F02.02 Encoder direction 0~0x111 0x000 ◎ 0: forward 1: reverse Hundred: CD/UVW pole signal direction 0: forward 1: reverse Encoder broken F02.03 wire fault 0.0~10.0s...
  • Page 62 motor) 0:No detection 1:Enable Z-pulse initial F02.09 0~359.99 0~359.99 0.00 ○ angle F02.10 Initial pole angle 0~359.99 0~359.99 0.00 ○ 0: No operation Initial pole F02.11 1: Rotation self-learning ◎ position learning 2:Static self-learning 3:Selective self-learning 2 Velocimetry 0: No optimization F02.12 optimization 1: Optimization method 1...
  • Page 63 filter enable 0: No filtering 1:filter Bit4:Pulse given F-way filter enable 0: No filtering 1:filter Bit5:Pulse to give the F-way filtering mode 0:Adaptive filtering 1: Use F02.19 filtering parameters Bit6:Division output source selection 0:P-way 1:F-way Bit7~15: Reserved Encoder P-way 0~63 F02.18 0~63 ○...
  • Page 64 Speed loop F03.01 0.000~10.000s 0.000~10.000 0.200s ○ integration time 1 Switching F03.02 0.00Hz~F03.05 0.00~F03.05 5.00Hz ○ frequency1 Speed loop F03.03 proportional gain 0~200.0 0~200.0 20.0 ○ Speed loop F03.04 0.000~10.000s 0.000~10.000 0.200s ○ integration time 2 Switching F03.02~F00.0 F03.05 F03.02~ Max frequency (F00.07) 10.00Hz ○...
  • Page 65 Electric torque F03.10 upper limit digital 0.0~300.0% (rated current of motor) 0.0~300.0 180.0% ○ setting 0: Keyboard set torque upper limit (F03.12) 1: Analog quantity AI1 set torque upper limit (100% relative to 3 times rated motor current) 2: Set the upper limit of torque for analog quantity AI2 (same as above) 3: Reserve Braking torque...
  • Page 66 regulator proportional gain (synchronous motor and asynchronous motor vector 0) Weak magnetic regulator integration time F03.18 (synchronous 0~8000 0~8000 1200 ○ motor and asynchronous motor vector 0) Weak magnetic F03.19 0.1~2.0 0.1~2.0 ○ coefficient Minimum weak magnetization F03.20 point 10%~100% 10~100 ○...
  • Page 67 Inertia F03.27 compensation 0.0~150.0% (rated torque of motor) 0~150.0% 10.0% ○ torque upper limit Number of inertia F03.28 compensation 0~10 0~10 ○ filtering Inertia recognition F03.29 0.0~100.0% (rated torque of motor) 0~100.0% 10.0% ○ torque value Motor inertia F03.30 0: None Operation 1: start learning ◎...
  • Page 68 Synchronous -100.0%~100. F03.37 motor injection 0.0%~100.0% rated motor current 20.0% ○ current 1 Synchronous -100.0%~100. F03.38 motor injection 0.0%~100.0% rated motor current 10.0% ○ current 2 Synchronous motor injection 0.00Hz~F00.0 F03.39 0.00Hz to Maximum frequency (F00.07) 10.00 Hz ○ current switching frequency Out of tune F03.40...
  • Page 69 V over F voltage F04.06 0.0%~110.0% (rated voltage of motor 1) 0.0~110.0 0.0% ○ point 2 V over F F04.05~ F04.07 F04.05~ F04.09 0.00Hz ○ frequency point 3 F04.09 V/F voltage at F04.08 0.0%~110.0% (rated voltage of motor 1) 0.0~110.0 00.0% ○...
  • Page 70 11: Profinet communication Settings 12: Reserve 13: reserved VF separation F04.16 voltage is set 0.0%~100.0% 0.0~100.0 100.0% ○ digitally VF separation F04.17 voltage 0.0~3600.0s 0.0~3600.0 5.0s ○ acceleration time VF separation F04.18 voltage 0.0~3600.0s 0.0~3600.0 5.0s ○ deceleration time VF separates the F04.19 maximum output F04.20~100.0% (rated voltage of motor)
  • Page 71 coefficient Cut out asynchronous motor 1 current F04.27 0.00~F04.28 0.00~F04.28 10.00Hz ○ source mode mode frequency point Asynchronous motor 1 current F04.27~ Max F04.28 source mode F04.27~ Max Frequency (F00.07) Frequency 25.00Hz ○ voltage recovery (F00.07) frequency point Synchronous -100.0%~100. F04.29 motor VF pull-in -100.0%~100.0% (rated current of motor)
  • Page 72 4: Reserve 5: Pulse frequency HI1 set torque (same as above) 6: Multi-stage torque setting (same as above) 7: MODBUS communication setting torque (ibid.) 8: PROFIBUS/CANopen communication setting torque (ditto) 9: Reserve 10: Pulse frequency HI2 set torque (same as above) 11: Profinet communication Settings 12: Reserve Torque digital...
  • Page 73 Torque control F05.05 positive upper 0.00Hz~maximum frequency (F00.07) 0.00~F00.07 50.00 Hz ○ frequency 0: Keypad setting upper limit frequency (F05.05) 1: Analog AI1 sets the upper limit frequency (100% corresponds to the maximum frequency) 2: Analog AI2 set the upper limit frequency (same as above) 3:Reserved 4:Pulse frequency HI1 set upper limit...
  • Page 74 0: Direct start F06.00 Starting method 1:DC brake first then start ◎ 2:RPM tracking and then start 1 Starting F06.01 0.00~50.00Hz 0.00~50.00 0.50Hz ◎ frequency Starting F06.02 frequency holding 0.0~50.0s 0.0~50.0 0.0s ◎ time Starting DC F06.03 0.0~100.0% 0.0~100.0 0.0% ◎...
  • Page 75 time Short-circuit F06.16 0.0~150.0% (inverter rated current) 0.0~150.0 0.0% ○ braking current Start short-circuit F06.17 braking holding 0.00~50.00s 0.0~50.00 0.00s ○ time Stopping short-circuit F06.18 0.00~50.00s 0.0~50.00 0.00s ○ braking holding time 0: Ineffective Magnetic flux F06.19 100~150: The larger the coefficient, the 0~150 ○...
  • Page 76 Hundred bits: Modulation mode 0:SPWM 1:SVPWM Thousand bits: PWM loading mode selection 0:PWM loading mode 1 (AD interrupt) 1: PWM loading mode 2 (normal loading) 0x00~0x11 Individual bits. 0: Overmodulation is invalid 1: Over modulation is valid Overmodulation Ten bits. 0x0000~0x11 F07.01 0x1001...
  • Page 77 Control F07.10 optimization 0~0xFFFF 0~0xFFFF ○ parameter 1 Phase-locked F07.11 loop cut-in 0~655.35Hz 0~655.35 2.00Hz ○ frequency Angle 0.0~359.9° 0.0° F07.12 0.0~359.9 ○ compensation High-frequency F07.13 0.0~300.0% (motor rated current) 0.0~300.0 20.0 ◎ injection current Under-voltage stall voltage F07.14 regulator 0~1000 0~1000 ○...
  • Page 78 integration factor 0x00~0x21 Digit: current-limiting action selection 0: The current-limiting action is invalid 1: Current limiting action is always valid F07.22 Ten bits: hardware current limit overload Current limit alarm selection 0x00~0x21 ◎ selection 0: Hardware current limit overload alarm is valid 1: Hardware current limit overload alarm is invalid...
  • Page 79 point F07.31 Overcurrent point 10.0%~250.0% 10.0~250.0 220.0% ◎ Voltage F07.32 10.0%~250.0% 10.0~250.0 100.0% ◎ correction factor Current correction F07.33 10.0%~250.0% 10.0~250.0 100.0% ◎ coefficient Self-learning deadband F07.34 ○ compensation method Deadband F07.35 compensation 0~300% 0~300 ◎ correction factor Asynchronous motor vector 1 low frequency F07.36 80~300%...
  • Page 80 1:only the Bluetooth key is valid 2: only the digital potentiometer adjustment is valid 3: both the Bluetooth key and the digital potentiometer are invalid The tenth position: frequency control selection 0: only valid for F00.03=0 or F00.04=0 setting 1:All frequency modes are valid 2:Multi-segment speed priority is not valid for multi-segment speed Hundred digits: Action selection at stop...
  • Page 81 2:Reverse rotation operation 3:Three-wire control mode 4: Forward rotation inching 5: Reverse rotation 6: Free stop 7: Fault reset 8: Operation pause 9: External fault input 10:Frequency setting increment (UP) 11:Frequency setting decrement (DOWN) 12: Frequency setting increment/decrement clear 13:Main setting and auxiliary setting switch 14: Combination setting and main setting DI2 terminal...
  • Page 82 28:Counter reset 29:Speed and torque control switch 30: Acceleration and deceleration disable 31:Counter trigger 32:Hold 33:Frequency increase/decrease setting temporarily cleared 34:DC brake 35:Motor 1 switch motor 2 36:Command switch to keyboard 37:Command switch to terminal 38:Command switch to communication 39:Pre-excitation command 40:Clear power consumption 41:Power consumption hold 42:Torque upper limit setting source...
  • Page 83 66:Encoder count clear 67:Pulse increment 68:Pulse superposition enable 69:Pulse decrement 70:Electronic gear selection 71~79:Reserve DI5 terminal F08.04 0~79 ◎ function selection DI6 terminal F08.05 0~79 ◎ function selection 0x00~0x11 The ones bit: HI1 Indicates the input type 0: high-speed pulse input HI input type F08.06 1: switch input...
  • Page 84 shutdown 2: valid in operation and cleared after receiving stop command UP terminal frequency F08.10 0.01~50.00Hz/s 0.01~50.00 0.50Hz/s ○ incremental integration rate DOWN terminal F08.11 frequency 0.01~50.00Hz/s 0.01~50.00 0.50Hz/s ○ integration rate 0x000 to 0x3F (0: Disable, 1: enable) BIT0: DI1 virtual terminal BIT1: DI2 virtual terminal Virtual terminal F08.12...
  • Page 85 DI6 terminal F08.24 0.000~50.000s 0.000~50.000 0.000s ○ closing delay time DI6 terminal F08.25 0.000~50.000s 0.000~50.000 0.000s ○ closing delay time 0x000~0x3F This function code sets the polarity of the input terminal. When the bit is set to 0, the input terminal is positive.
  • Page 86 value 1 corresponds to the setting AI2 Intermediate F08.34~F08.3 F08.36 F08.34~F08.38 0.00V ○ value 2 AI2 intermediate value 2 F08.37 -300.0%~300.0% -300.0~300.0 0.0% ○ corresponds to the setting AI2 maximum F08.38 F08.32~10.00V F08.32~10.00 10.00V ○ input AI2 maximum F08.39 input corresponds -300.0%~300.0% -300.0~300.0 100.0%...
  • Page 87 HI2 minimum F08.49 input frequency -300.0%~300.0% -300.0~300.0 0.0% ○ setting HI2 maximum F08.48~50.00 F08.50 F08.48 ~50.000KHz 50.000KHz ○ input frequency 0KHz HI2 maximum F08.51 input frequency -300.0%~300.0% -300.0~300.0 100.0% ○ setting HI2 frequency F08.52 0.000s~10.000s 0.000~10.000 0.030s ○ input filtering time AI1 input signal F08.53 0: voltage type...
  • Page 88 4: Click operation 5: The frequency converter is faulty 6: Frequency level detection FDT1 7: Frequency level detection FDT2 8: Frequency arrives 9: Zero speed running 10: The upper frequency reaches 11: The lower frequency reaches 12: Ready for operation 13: pre-excitation 14: overload alarm 15: underload warning...
  • Page 89 43: C_HDO from CODESYS (P27.00 needs to be set to 1) 44: C_R01 from CODESYS (P27.00 needs to be set to 1) 45: C_RO2 from CODESYS (P27.00 needs to be set to 1) 46: C_RO3 from CODESYS (P27.00 needs to be set to 1) 47: C_RO4 from CODESYS (P27.00 needs to be set to 1) 48 to 63: Reserved...
  • Page 90 15: MODBUS communication setting 2 16: PROFIBUS/CANopen communication set value 1 17: PROFIBUS/CANopen communication set 2 18: Reserve 19: Reserved 20: Input value of high-speed pulse HI2 21: Profinet communication set value 1 22: Torque current (bipolar, 100% HO high corresponding to 10V) F09.07 frequency pulse...
  • Page 91 the AO1 output AO1 Maximum F09.15 F09.13~300.0% F09.13~300.0 100.0% ○ output value The maximum value F09.16 0.00V~10.00V 0.00~10.00 10.00V ○ corresponds to AO1 output AO1 Output F09.17 0.000s~10.000s 0.000~10.000 0.000s ○ filtering time AO2 Lower output -300.0~F09.2 F09.18 -300.0%~F09.20 0.0% ○...
  • Page 92 0x00~0x0F This function sets the polarity of the output terminal. When the bit is set to 0, the output terminal is positive. Output terminal F09.31 positive/negative When the bit is set to 1, the output 0x00~0x0F ○ logic selection terminal is of negative polarity. BIT0:DO BIT1:HO BIT2:T1...
  • Page 93 Deceleration time Model F10.08 0.0~3600.0s 0.0~3600.0 ○ Determination F10.09 Jump frequency 1 0.00~ Maximum frequency (F00.07) 0.00~ F00.07 0.00Hz ○ Jump frequency F10.10 0.00~ Maximum frequency (F00.07) 0.00~ F00.07 0.00Hz ○ amplitude 1 F10.11 Jump frequency 2 0.00~ Maximum frequency (F00.07) 0.00~ F00.07 0.00Hz ○...
  • Page 94 detection value The frequency F10.27 reaches the 0.0~ Max frequency (F00.07) 0.0~F00.07 0.00Hz ○ check out value Acceleration and 0.00~ Maximum frequency (F00.07) deceleration time 0.00Hz: do not switch F10.28 0.00~F00.07 0.00Hz ○ switching Other values: greater than F10.28 Switch frequency to acceleration and deceleration time 2 0: Indicates the normal running mode...
  • Page 95 2: PROFIBUS/CANopen communication set torque upper limit (ibid.) 3: Reserve 4: Profinet communication Settings LED tens: switch enable selection in operation 0: cannot be switched during running 1: can be switched during operation The initial power 0~59999°( k) F10.39 consumption is 0~59999 0°...
  • Page 96 Settings 8: reserve 9: High speed pulse HI2 setting 10: Profinet communication Settings 11: reserved 12: Reserve F11.01 PID value setting -100.0%~100.0% -100.0~100.0 0.0% ○ 0: simulates channel AI1 feedback 1: simulates channel AI2 feedback 2: Reserve 3: high-speed pulse HI2 feedback 4: MODBUS communication feedback PID feedback 5: PROFIBUS/CANopen communication...
  • Page 97 selection The ones place: 0: The frequency reaches the upper and lower limits to continue integral adjustment 1: frequency reaches the upper and lower limits to stop integral regulation Ten's place: 0: consistent with the main given direction 1: can be opposite to the main given direction The hundred place: 0: Maximum frequency limit...
  • Page 98 differential time PID parameter F11.20 switches the low 0.00~F11.21 0.00~F11.21 5.00 ○ frequency point PID parameter F11.20~F00.0 F11.21 switches high F11.20~F00.08 10.00 ○ frequency points Group F12 Multi - stage speed and simple PLC group Multi-segment F12.00 -100.0~100.0% -100.0~100.0 0.0% ○...
  • Page 99 Easy PLC 0: Power failure does not memory F12.17 ○ memory selection 1: power failure memory Segment 0 F12.18 0.0~6553.5s(min) 0.0~6553.5 0.0 s(min) ○ running time F12.19 First run time 0.0~6553.5s(min) 0.0~6553.5 0.0 s(min) ○ Segment 2 run F12.20 0.0~6553.5s(min) 0.0~6553.5 0.0 s(min) ○...
  • Page 100 The details are described in the following table Number Accelerati Accelerati Accelerat Function on and on and ion time Add or subtract time Binary bit code segment deceleratio deceleratio n time 1 n time 2 Bit1 Bit0 Bit3 Bit2 Bit5 Bit4 Bit7 Bit6...
  • Page 101 unit 1: minutes Group F13 Fault and protected group 0: not protected First motor 1: ordinary motor (with low speed F13.00 overload compensation) ◎ protection option 2: frequency conversion motor (without low speed compensation) First motor F13.01 overload 20.0%~150.0% 20.0~150.0 100.0% ○...
  • Page 102 Set the automatic F13.09 0.1~3600.0s 0.1~3600.0 1.0s ○ fault reset interval 0x000~0x111 The ones place: 0: Software input phase protection is disabled 1: Software input phase protection is allowed Ten's place: 0: output phase loss protection is prohibited 1: output phase protection is allowed Hundred place: [Meaning change] Phase loss 0x0000~0x11...
  • Page 103 8: decelerating overvoltage 9: constant speed overvoltage 10: bus undervoltage fault 11: Motor overload 12: Frequency converter is overloaded 13: input side phase loss (unbalanced) 14: output side is out of phase 15: The rectifier module overheats 16: The inverter module is overheated 17: external fault 18:485 Communication failure 19: Current detection fault...
  • Page 104 51: PLC card user-defined fault 7 52: PLC card custom fault 8 53: PLC card user-defined fault 9 54: PLC card user-defined fault 10 55: indicates that the expansion card type is repeated 56: The encoder UVW is lost 57: TZ is faulty 58: CAN communication times out 59: Motor overtemperature failure 60: card slot 1 Failed to identify the card...
  • Page 105 when the current fault occurs Current fault input 0x0000~0xFF F13.25 0x0000~0xFFFF ● terminal status Current fault 0x0000~0xFF F13.26 output terminal 0x0000~0xFFFF ● status Frequency of the F13.27 0.00Hz~F00.07 0.00~F00.07 0.00Hz ● previous failure The frequency of the previous F13.28 0.00Hz~F00.07 0.00~F00.07 0.00Hz ●...
  • Page 106 The first 2 failure F13.38 slopes are given 0.00Hz~F00.07 0.00~F00.07 0.00Hz ● frequencies The output F13.39 voltage of the first 0~1200V 0~1200 ● two failures Output current of F13.40 the first two 0.0~6300.0A 0.0~6300.0 0.0A ● failures The bus voltage F13.41 of the first two 0.0~2000.0V...
  • Page 107 instantaneous power failure and frequency reduction F13.49 reserve 0~65535 0~65535 ● Automatic voltage 0 ~ 1 F13.50 drop frequency 0: Invalid ○ selection 1: Effective 0x0000~0x1132 The ones place: 0: motor overload and underload warning, relative to the rated current of the motor 1: frequency converter over and under load forecast alarm, relative to the rated current of frequency...
  • Page 108 integration enabled G型机:150% Overload alarm F13.53 F13.55~200% F13.55~200 ○ detection level P型机:120% Overload warning F13.54 0.1~3600.0s 0.1~3600.0 1.0s ○ time Underload F13.55 warning detection 0%~F13.53 0~F13.53 ○ level Underload F13.56 warning detection 0.1~3600.0s 0.1~3600.0 1.0s ○ time Velocity deviation F13.57 0.0~50.0% 0.0~50.0 10.0%...
  • Page 109 Communication F14.03 0~200ms 0~200 ○ response delay Communication F14.04 0.0 (invalid) to 60.0s 0.0~60.0 0.0s ○ timeout time 0: Alarm and free stop 1: Do not alarm and continue running 2: Stop without alarm by stopping mode Transmission F14.05 (only under communication control ○...
  • Page 110 value (0~Fmax (unit: 0.01Hz)) 7: upper limit of electric torque (0~ 3000,1000 corresponds to 100.0% rated F15.10 PZD10 Receiving 0~31 ○ current of motor) 8: upper limit of braking torque (0~ 3000. 1000 corresponds to rated current of 100.0% motor) 9: virtual input terminal command.
  • Page 111 3: bus voltage (*10, V) F15.15 PZD4 Send 0~31 ○ 4: output voltage (*1, V) F15.16 PZD5 Send 0~31 ○ 5: Output current (*10, A) 6: actual value of output torque (*10, %) F15.17 PZD6 Send 0~31 ○ 7: actual output power value (*10, %) 8: Running speed (*1, RPM) F15.18 PZD7 Sent...
  • Page 112 6:50k bps 7:20k bps CAN mailing F15.28 0~127 0~127 ◎ address 0:50Kbps 1:100Kbps CAN select baud 2:125Kbps F15.29 ◎ rate 3:250Kbps 4:500Kbps 5:1M bps F15.30 communication 0.0 (invalid) ~60.000s 0.0~60.000s 0.020s ○ timeout period DeviceNET F15.31 communication 0.0 (invalid) to 60.0s 0.0~60.0 1.0s ○...
  • Page 113 77: INVT expansion speed and torque control input Status F15.36 change/period is ○ enabled 19: INVT inverter output 20: ODVA basic speed control output 21: ODVA expansion speed control output 22: ODVA speed and torque control State output change/cycle F15.37 23: ODVA expansion speed and torque 19~27 ○...
  • Page 114 0: Reserved Select the 1: "EtherCat" F16.00 expansion card 2 ● 2: Profinet type 3: BACnet_I_M 4: Reserved 0: adaptive Ethernet 1:100 m full duplex F16.01 communication ◎ 2:100 m half duplex speed setting 3:10 M full duplex 4:10 M half duplex F16.02 IP address 1 0~255...
  • Page 115 period BACnet Device F16.20 0~4194 ◎ number high BACnet device independent coding BACnet Indicates (0~4194303) F16.21 the lower number 0~999 ◎ of the device BACnet I-Am 0: sent during power-on F16.22 Indicates the i-am ○ 1: keep sending service BACnet F16.23 communication 0.0 (invalid) to 60.0s...
  • Page 116 EtherCat F16.30 communication 0.0 (invalid) to 60.0s 0.0~60.0 0.0s ○ timeout period Profinet F16.31 communication 0.0 (invalid) to 60.0s 0.0~60.0 1.0s ○ timeout period F16.32 PZD2 receives 0~31 ○ 0: invalid 1: Set frequency (0~Fmax (unit: 0.01Hz) F16.33 PZD3 Receive 0~31 ○...
  • Page 117 value ranges from 0x000 to 0x1FF 10: virtual output terminal command. The value ranges from 0x00 to 0x0F 11: voltage set value (special for V/F separation) (0~ 1000,1000 corresponds to 100.0% rated voltage of the motor) 12: AO1 output set value 1 (-1000~1000, 1000 corresponds to 100.0%) 13: AO2 output set value 2 (-1000~ 1000,1000 corresponds to 100.0%)
  • Page 118 12: AI1 value (*100, V) 13: AI2 value (*100, V) 14: Reserve 15: HI1 frequency plant (*100, kHz) 16: indicates terminal input status 17: indicates terminal output status 18: PID given (*100, %) 19: PID feedback (*100, %) 20: rated torque of the motor 21: Position set high (signed number) 22: Position set low (unsigned number) F16.52...
  • Page 119 3: positive turn reverse switch 4: Clear the UP/DOWN Settings 5: Free parking 6: Realize the sequential switching of the given mode of running commands 7: Reserve Tens place: reserved 0: keyboard control → terminal control → communication control QUICK key 1: Keyboard control ←→...
  • Page 120 Bit2: Reserved Bit3: High speed pulse HI frequency Bit4: Motor overload percentage (% bright) Bit5: Frequency converter overload percentage (% bright) Bit6: Slope frequency set value (Hz bright) Bit7: linear velocity Bit8: AC incoming line current (A on) Bit9: Upper frequency (Hz bright) Bit10 to Bit15: reserved 0x0000~0xFFFF Bit0: Set frequency (Hz bright)
  • Page 121 F17.13 Temperature 2 -20.0~120.0℃ ● Control board F17.14 1.0000~6.5535 0.0000 ● software version Local cumulative F17.15 0~65535h ● running time The power consumption of F17.16 0~65535°(*1000) ● frequency converter is high Low power F17.17 consumption of 0.0~999.9° ● converter 0: Model G machine F17.18 Inverter model ●...
  • Page 122 Slope given F18.02 0.00Hz~F00.07 0.00~F00.07 0.00Hz ● frequency F18.03 Output voltage 0~1200V 0~1200 ● F18.04 Output current 0.0~5000.0A 0.0~5000.0 0.0A ● F18.05 Motor speed 0~65535RPM 0~65535 0 RPM ● -3000.0~3000 F18.06 Torque current -3000.0~3000.0A 0.0A ● -3000.0~3000 F18.07 Field current -3000.0~3000.0A 0.0A ●...
  • Page 123 F18.23 PID set value -100.0~100.0% -100.0~100.0 0.0% ● PID feedback F18.24 -100.0~100.0% -100.0~100.0 0.0% ● value Motor power F18.25 -1.00~1.00 -1.00~1.00 1.00 ● factor F18.26 This run time 0~65535m 0~65535 ● Simple PLC and multi - section F18.27 0~15 0~15 ●...
  • Page 124 Parameter F18.39 download error 0.00~99.99 0.00~99.99 0.00 ● function code The ones bit: control mode 0: The vector 0 1: Vector 1 2: VF control 3: Closed loop vector Motor control ● F18.40 0x000~0x123 0x002 Tens digit: control state mode 0: Speed control 1: Torque control Hundred digit: motor number...
  • Page 125 PID proportional ● F18.51 -100.0%~100.0% -100.0~100.0 0.0% output PID integral ● F18.52 -100.0%~100.0% -100.0~100.0 0.0% output PID differential ● F18.53 -100.0%~100.0% -100.0~100.0 0.0% output PID Current ● F18.54 0.00~100.00 0.00~100.00 0.00 proportional gain PID Current ● F18.55 0.00~10.00 0.00~10.00 0.00 integration time PID Current ●...
  • Page 126 feedback value is high The position F19.06 feedback value is 0~65535 0~65535 ● -32768~3276 F19.07 Position deviation -32768~32767 ● Position Position F19.08 of the reference 0~65535 0~65535 ● point Set the current F19.09 position of the 0~359.99 0~359.99 0.00 ● spindle The main shaft F19.10...
  • Page 127 Magnetic pole Angle of closed F19.22 0~359.99 0~359.99 0.00 ● loop synchronous motor Status control F19.23 0~65535 0~65535 ● word 3 Pulse set count F19.24 0~65535 0~65535 ● high Pulse set count F19.25 0~65535 0~65535 ● Spindle reduction -3276.8~3276 F19.26 -3276.8~3276.7 ●...
  • Page 128 4: Incremental PG card with UVW 5: Reserve 6: DP communication card 7: Bluetooth card 8: Spin PG card 9: CANOPEN communication card 10: Keep 11: Profinet communication card 12: PG card without CD signal 13: PG card with CD signal 14: absolute value encoder PG card 15:CAN master/slave communication card...
  • Page 129 4: Incremental PG card with UVW 5: Reserve 6: DP communication card 7: Bluetooth card 8: Spin PG card 9: CANOPEN communication card 10: Keep 11: Profinet communication card 12: PG card without CD signal 13: PG card with CD signal 14: absolute value encoder PG card 15:CAN master/slave communication card...
  • Page 130 Master/Slave 0.00~655.35H F20.10 0.00~655.35Hz 0.00Hz ● Data 1 (frequency) -300.0~300.0 F20.11 Master/slave -300.0~300.0% 0.0% ● Data 2 (current) -300.0~300.0 F20.12 master/slave data -300.0~300.0% 0.0% ● Master/Slave F20.13 0~65535 0~65535 ● Data 4 (Command) Number of online slave machines 0~65535 F20.14 0~65535 ●...
  • Page 131 1: indicates PG2 Thousand position: Servo mode (reserved) 0: The servo is not enabled and the position has no deviation 1: The servo is not enabled and the position is deviated 2: Servo enabled, position without deviation 3: Servo enabled, position deviation The ones bit: pulse form 0: A/B orthogonal pulse A is ahead of B 1: A: PULSE B: SIGN...
  • Page 132 Position loop gain F21.03 0~400.0 0~400.0 30.0 ○ 0: No switching 1: torque instruction 2: Position loop gain F21.04 speed instruction ○ switching mode 3 to 5: Reserve Position gain F21.05 switches torque 0.0 ~ 100.0% (rated torque of motor) 0~100.0 10.0% ○...
  • Page 133 Bit0: : Positioning mode selection 1: Absolute position (origin) (reserved) Bit1: Locate the loop selection 0: terminal cyclic positioning 1: automatic cyclic positioning Bit2: Loop mode 0: continuous 1: reciprocating (only automatic cyclic positioning is supported) Bit3: F21.17 Digital setting mode 0: incremental 1: positional (continuous mode not supported) Bit4: origin search mode...
  • Page 134 3: Reserve 4: High speed pulse HI1 setting 5: High speed pulse HI2 setting Positioning speed F21.19 0 ~ 100.0% maximum frequency 0~100.0 20.0% ○ digital setting Positioning F21.20 0.01~300.00s 0~300.00 3.00s ○ acceleration time Positioning F21.21 0.01~300.00s 0~300.00 3.00s ○...
  • Page 135 spindle positioning 0: Z-pulse input 1: S2/S3/S4 terminal input Bit2: Search for reference point selection 0: search only once 1: search every time Bit3: Enable reference point correction 0: disabled 1: enabled Bit4: Location mode selection 1 0: Set orientation. 1: Set orientation in the nearest direction Bit5: Location mode selection 2 0: forward positioning 1: reverse...
  • Page 136 zero position 3 Spindle indexing F22.07 0.00~359.99 0~359.99 15.00 ○ Angle 1 Spindle indexing F22.08 0.00~359.99 0~359.99 30.00 ○ Angle 2 Spindle indexing F22.09 0.00~359.99 0~359.99 45.00 ○ Angle 3 Spindle indexing F22.10 0.00~359.99 0~359.99 60.00 ○ Angle 4 Spindle indexing F22.11 0.00~359.99 0~359.99...
  • Page 137 frequency corresponding to zero drift Pulse setting speed F22.22 ○ measurement mode selection 0x00~0x11 Pulse given One bit: Determined by frequency source F22.23 feedforward 00~11 ◎ selection Tens place: pulse train speed given Encoder count F22.24 0~65535 0~65535 ◎ clear set value Group F23 Extended I/O card input function group DI5 Terminal F23.00...
  • Page 138 shutdown delay time DI8 terminal F23.15 0.000~50.000s 0.000~50.000 0.000s ○ closing delay time DI8 terminal F23.16 shutdown delay 0.000~50.000s 0.000~50.000 0.000s ○ time 0x000 to 0x7F (0: Disable, 1: enable) BIT0: DI5 virtual terminal BIT1: DI6 virtual terminal Expansion card BIT2: DI7 virtual terminal F23.23 virtual terminal...
  • Page 139 DO2 Switch on F24.15 0.000~50.000s 0.000~50.000 0.000s ○ delay time DO2 Disconnect F24.16 0.000~50.000s 0.000~50.000 0.000s ○ delay time Relay T3 is F24.19 switched on delay 0.000~50.000s 0.000~50.000 0.000s ○ time Relay T3 F24.20 disconnect delay 0.000~50.000s 0.000~50.000 0.000s ○ time Switch on delay F24.21...
  • Page 140 Hundred bit: Enable the slave fault send function 0: indicates that the slave machine is faulty 1: The slave machine is faulty Thousand bit: The host protection function is enabled when the secondary machine is disconnected 0: The secondary machine is disconnected from the host 1: The secondary host goes offline.
  • Page 141 variable Reserved F26.06 monitoring 0~65535 0~65535 ○ variable Reserved F26.07 monitoring 0~65535 0~65535 ○ variable Reserved F26.08 monitoring 0~65535 0~65535 ○ variable Reserved -32768~3276 F26.09 monitoring -32768~32767 ○ variable Reserved -32768~3276 F26.10 monitoring -32768~32767 ○ variable Reserved F26.11 monitoring ● variable Reserved F26.12...
  • Page 142 variable Reserved F26.19 monitoring 0~65535 0~65535 ● variable Reserved -32768~3276 F26.20 monitoring -32768~32767 ● variable Reserved -32768~3276 F26.21 monitoring -32768~32767 ● variable Reserved F26.22 monitoring 0~65535 0~65535 ● variable Reserved F26.23 monitoring 0~65535 0~65535 ● variable Reserved F26.24 monitoring 0~65535 0~65535 ●...
  • Page 143 0 ~ 2 Midpoint voltage 0: default F27.01 ◎ balance mode 1: proportional mode 2: indicates the PI mode Proportional coefficient of F27.02 0~5000 0~5000 ◎ voltage balance at midpoint Integral coefficient of F27.03 0~10 0~10 ◎ voltage balance at midpoint Neutral voltage level adjustment F27.04...
  • Page 144 variable Reserved F27.16 0~65535 0~65535 ● variable Reserved F27.17 0~65535 0~65535 ● variable Reserved F27.18 0~65535 0~65535 ● variable Reserved F27.19 0~65535 0~65535 ● variable Reserved F27.20 0~65535 0~65535 ● variable Reserved F27.21 0~65535 0~65535 ● variable Reserved F27.22 0~65535 0~65535 ●...
  • Page 145 Reserved F27.34 0~65535 0~65535 ● variable Reserved F27.35 0~65535 0~65535 ● variable Reserved F27.36 0~65535 0~65535 ● variable Reserved F27.37 0~65535 0~65535 ● variable Reserved F27.38 0~65535 0~65535 ● variable Reserved F27.39 0~65535 0~65535 ● variable Group F28 Second motor parameter group Motor type 0: asynchronous motor F28.00...
  • Page 146 saturation coefficient of induction motor core 1 Magnetic saturation F28.12 coefficient of 0.0~100.0% 0.0~100.0 68.0% ○ induction motor core 2 Induction motor F28.13 core magnetic 0.0~100.0% 0.0~100.0 57.0% ○ saturation factor 3 Magnetic saturation F28.14 coefficient of 0.0~100.0% 0.0~100.0 40.0% ○...
  • Page 147 Inductance of alternating shaft Model F28.22 0.01~655.35mH 0.01~655.35 ○ Determination of synchronous motor Back electromotive F28.23 force constant of 0~10000V 0~10000 ○ synchronous motor Initial pole position of F28.24 0~0xFFFF 0~0xFFFF 0x0000 ● synchronous motor (reserved) Synchronous motor F28.25 0%~50% (rated current of motor) 0~50 ●...
  • Page 148 Encoder reverse F29.04 fault detection 0.0~100.0s 0.0~100.0 0.8s ○ time Encoder detects The ones bit: number of low-speed filters F29.05 the number of 0~0x99 0x33 ○ Ten bit: number of high-speed filters filters Motor to encoder F29.06 mounting shaft 0~65.535 0~65.535 1.000 ○...
  • Page 149 1: rotation self-learning 2: Static self-learning 3: Select Self-learning 2 Velocity 0: not optimized measurement F29.12 1: Optimization mode 1 ◎ optimization 2: Optimization mode 2 selection CD signal zero F29.13 0~65535 0~65535 ○ bias gain Bits: incremental encoder 0: does not contain UVW Encoder type 1: with UVW F29.14...
  • Page 150 0: indicates adaptive filtering 1: Filter parameter F29.19 is used Bit6: Frequency division output source selection 0: P channel 1: F Road Bit7~15: Reserved Encoder P filter 0 ~ 63 F29.18 0~63 ○ width 0 indicates 0.25us Pulse set F filter 0 ~ 63 F29.19 0~63...
  • Page 151 proportional gain The velocity loop F30.04 integrates at time 0.000~10.000s 0.000~10.000 0.200s ○ Switching F30.02~F00.0 F30.05 F30.02~ Max frequency (F00.07) 10.00Hz ○ frequency 2 Vector control slip F30.06 50%~200% 50~200 100% ○ gain (electric) Vector control slip F30.07 50%~200% 50~200 100% ○...
  • Page 152 0.0%~50.0% (relative to rated frequency F31.02 Torque lift cut-off 0.0~50.0 20.0% ◎ of motor 1) V over F F31.03 0.00Hz~F31.05 0.00~F31.05 0.00Hz ○ frequency point 1 V/F voltage point F31.04 0.0%~110.0% (rated voltage of motor 1) 0.0~110.0 00.0% ○ V over F F31.03~ F31.05 F31.03~ F31.07...
  • Page 153 current setting Induction motor 2 current source F31.17 0~5000 0~5000 ○ mode ratio coefficient Induction motor 2 current source F31.18 0~5000 0~5000 ○ mode integral coefficient Cut out the frequency point of F31.19 the asynchronous 0.00~F31.20 0.00~F31.20 10.00Hz ○ motor 2 current source mode Asynchronous motor 2 current...
  • Page 154 AI1 Current input F90.06 AD sampling 0~4095 0~4095 ● value AI1 Given current F90.07 -1.00~8.00mA -1.00~8.00 0.00mA ○ AI1 AD sampling value F90.08 corresponding to 0~4095 0~4095 ○ the given current AI1 Given current F90.09 12.00~21.00mA 12.00~21.00 20.00mA ○ AI1 AD sampling value F90.10 corresponding to...
  • Page 155 AI3 AD sampling value F90.18 corresponding to 0~4095 0~4095 ○ the given voltage AI3 Given voltage F90.19 6.00~10.50V 6.00~10.50 10.00V ○ AI3 AD sampling value F90.20 corresponding to 0~4095 0~4095 3884 ○ the given voltage AI3 Current input F90.21 AD sampling 0~4095 0~4095 ●...
  • Page 156 output AO1 corresponds to the actual current value The 20mA target output AO1 F90.29 corresponds to -2.000~25.000mA -2.000~25.000 20.500mA ○ the actual current value The 0V target output AO2 -1.000~12.500V corresponds to F90.30 -1.000~12.500 0.000V ○ the actual voltage value The 10V target output AO2 F90.31...
  • Page 157: Chapter 7 Troubleshooting And Abnormal Handling

    Chapter 7 Troubleshooting and Abnormal Handling This chapter describes how to reset the fault and view the fault history. This chapter also lists all alarms and fault information, as well as possible causes and corrective actions. Danger Only trained and qualified professionals may perform the work described in this chapter. 7.1 FD3000-based Control Architecture 7.1.1 Alarm and Fault Indication Faults are indicated by indicators.
  • Page 158: Fault History

    7.1.3 Fault History Function codes F13.11 to F13.42 record the six most recent fault types. Function codes F13.17 ~ F13.24, F13.25 ~ F13.32, F13.33 ~ F13.40 record the operation data of the inverter at the time of the last three failures. 7.1.4 Fault Phenomenon and Countermeasures Once a fault occurs in the inverter, the protection function acts, the inverter stops output, the inverter fault relay contacts act, and the fault code is displayed on the inverter display...
  • Page 159 Table 7-1 Fault alarm content and countermeasures Fault Type of fault Possible cause Corrective measures code Inverter unit Increase acceleration Err-01 U-phase  Too fast acceleration.  time. protection Internal damage to the phase  Replace the power unit.  IGBT.
  • Page 160 Check the grid voltage.  Grid voltage is too low.  Reset the motor current  Motor rated current is not set  rating. Err-11 Motor overload correctly. Check the load and  Motor blocking or sudden load  adjust the amount of torque change is too large.
  • Page 161 Check the connector and  Poor contact at control board  rewire it. connector. Current detection Err-19 Replace the Hall.  fault Damaged Hall device.  Replace the main control  Abnormal amplifier circuit.  board. Change the inverter  model, or use VF mode The motor capacity does not ...
  • Page 162 Check the keyboard  The keyboard cable has poor  cable to confirm whether the contact or broken wire. fault exists. Keyboard Keyboard line is too long,  Check the environment  Err-26 communication subject to strong interference. and eliminate the source of error interference.
  • Page 163 Check the load, make  sure the load is normal, and Speed deviation The load is too heavy or is  increase the detection time. Err-34 fault blocked in rotation. Check that the control  parameters are appropriate. Improper setting of ...
  • Page 164: Fg2100-Based Control Architecture

    reapply power to confirm if the fault still occurs. Check if the card port is  damaged, if it is, replace the card port after power down. Verify that the expansion  card inserted in the slot is supported. Card slot 1 Secure the expansion card ...
  • Page 165 Table 7-2 Fault alarm content and countermeasures Fault Fault type Possible causes of fault Fault countermeasure code 1、Exclude peripheral faults 1、The inverter output circuit has 2、Identify motor parameters ground or short circuit 3、Increase the acceleration 2、 The control mode is vector and time no parameter identification 4、Adjust the manual boost...
  • Page 166 1、Input voltage is high 1、Check the input power 2、During the deceleration 2、 Extend the acceleration and process, there is an external deceleration time Decelerating force dragging the motor to run appropriately E-06 over-voltage 3、Deceleration time is too short 3、Install input reactor 4、No brake unit and brake 4、Use energy braking resistor installed...
  • Page 167 1、 The lead from the inverter to the motor is not normal 1、Exclude peripheral faults 2、The three-phase output of the 2、Check whether the motor Output phase E-13 inverter is unbalanced when the three-phase winding is loss motor is running normal and troubleshoot 3、Driver board abnormal 3、Seek technical support 4、The module is abnormal...
  • Page 168 EEPROM Replace the main control E-21 Damaged EEPROM chip read/write failure board Short circuit to E-23 Motor short circuit to ground Replace cables and motors ground fault Cumulative Clear logged information Accumulated running time runtime reached E-26 using the parameter reaches set value fault initialization function...
  • Page 169: Common Faults And Handling Methods

    1、Correctly set the encoder 1、The encoder parameters are parameters not set correctly 2、Identify the motor Excessive speed 2、No parameter identification parameters E-42 deviation fault 3、The speed deviation is too 3、Reasonable setting of large detection parameters P7-69 detection parameters and P7-70 are not set correctly according to the actual situation 7.2.2 Common Faults and Handling Methods...
  • Page 170: Fault Reset

    1、Lower the load 1、Load frequency setting is too high frequency (P0-15) Frequent report 2、Damaged fan or blocked air duct 2、Replace the fan, E-14 (module 3、The internal device of inverter is clean the air duct overheating) fault damaged 3、Seek factory (thermocouple or other) service 1、Reconfirm the 1、Motor and motor line...
  • Page 171 (3) Turn off the power. Warning (1) The cause of the fault must be thoroughly investigated and eliminated before resetting, otherwise it may lead to permanent damage of the inverter. (2) If the fault cannot be reset or reoccurs after reset, the cause should be checked, continuous reset will damage the inverter.
  • Page 172: Chapter 8 Maintenance

    Chapter 8 Maintenance Danger 1. Do not touch the terminals of the inverter, there is high voltage on the terminals. There is a risk of electric shock. 2. Be sure to install the terminal cover before energizing, and disconnect the power when removing the cover.
  • Page 173: Periodic Maintenance

    8.2 Periodic Maintenance According to the usage and working condition, the inverter should be inspected regularly every 3~6 months. During the regular maintenance check of the inverter, the power must be cut off, and the check can be carried out only after the monitor has no display and the main circuit power indicator goes off.
  • Page 174 Table 8-2 Frequency converter parts replacement time Device Name Standard replacement year Cooling fan 2 ~ 3 years Capacitor 4 ~ 5 years Printed Circuit Board 5 ~ 8 years The conditions of use for the above inverter parts replacement time are : (1) Ambient temperature : 30℃...
  • Page 175 Charging the inverter with the regulator : ● Add 25% of the rated voltage for 2 hours Storage time more than 3 ● Then add 50% of the rated voltage for 2 hours years ● Add 75% of the rated voltage for 2 hours Finally, add 100% of the rated voltage for 2 hours...

Table of Contents