ICM Controls MUL 308 User And Maintenance Manual
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ICM Controls MUL 308 User And Maintenance Manual

ICM Controls MUL 308 User And Maintenance Manual

Hydraulic mulcher
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HYDRAULIC MULCHER
MUL
MUL
USER AND MAINTENANCE MANUAL

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Summary of Contents for ICM Controls MUL 308

  • Page 1 HYDRAULIC MULCHER USER AND MAINTENANCE MANUAL...
  • Page 2 Manual version: 1, 05-04-2024 It is strictly forbidden to translate, copy, reproduce or transmit this manual or parts thereof in any way without the express consent of the manufacturer. The manufacturer accepts no liability for damage or problems caused by incorrect or partial interpretation of this manual.

  • Page 3: Table Of Contents

    INDEX Foreword ___________________________________________________________________ 4 User and maintenance manual _________________________________________ 4 Limitations of use ___________________________________________________________ 4 Updates ______________________________________________________________________ 5 Target audience _____________________________________________________________ 5 Regulatory information _____________________________________________________ 5 General Information _______________________________________________________ 6 Manufacturer’s identification data _________________________________________ 6 Nameplate __________________________________________________________________ 6 Warranty Conditions ________________________________________________________ 7 Safety _________________________________________________________________________ 9 Warnings and prescriptions _______________________________________________ 9 Checks _______________________________________________________________________ 10...

  • Page 4: Foreword

    FOREWORD OPERATION AND MAINTENANCE MANUAL In this manual, the following will be referred to as abbreviations: • Manufacturer or construction company: The manufacturer of the equipment is always imprinted on the product’s identification plate. • Equipment: Attachment or equipment is a product consisting of one or more parts installed on the end of the boom of the operating machine, enabling it to perform a job, be it demolition, forestry, handling or lifting.

  • Page 5: Updates

    • Use of non-original spare parts • Non-compliance with the following manual and instructions • Use of equipment with non-compatible machine • Exceptional events UPDATES The manufacturer reserves the right to change the design and manual of the equipment without notifying the customer.

  • Page 6: General Information

    (EN 12100-1 and EN 12100-2) Security component: • Means a component that also has a protective or safety function. • UNI EN 349:2008 Safety of machinery - Minimum clearances to prevent crushing of body parts • UNI EN 474-1:2007 Earth-moving machinery - Safety - General requirements •...

  • Page 7: Warranty Conditions

    WARRANTY CONDITIONS The warranty conditions are listed below: • The manufacturer guarantees that all products manufactured are free of defects attributable to the materials or processes used. • The manufacturer’s obligation under this warranty is limited to repair or replacement with an interchangeable replacement part at the company’s premises provided that the product is returned within 10 working days of the defect being discovered, and if the defect is correctly identified by photographs or the product is returned with postage paid in advance.

  • Page 8: Safety

    Warranty coupon Installer company Model Serial number Year Signature Send this coupon at the time of sale by email info@icmequipments.com SAFETY WARNINGS AND PRESCRIPTIONS Ensuring the safety of people and property is one of the most important issues for any manufacturer of machinery and equipment, so when designing a new product, an attempt is made to foresee all possible hazardous situations, and the manufacturer therefore declines all responsibility for failure to comply with the safety and prevention rules set out in this manual.
  • Page 9 The manufacturer is released from any liability for damage caused by the equipment to persons, animals or property in the following cases: • Improper use of equipment • Hydraulic supply faults • Use of equipment by inadequately trained personnel • Incorrect installation •...

  • Page 10: Checks

    • The oil can reach high temperatures and is extremely harmful to the environment, skin and eyes. Before doing any work, wait until the oil has cooled down completely and absolutely avoid having the oil dispersed in the environment or in contact with our bodies. •...

  • Page 11: Residual Risks

    RESIDUAL RISKS Danger cannot be totally reduced by design and protective techniques, there are always residual risks that cannot be foreseen and cannot be eliminated. In order to operate and maintain the equipment safely, it is necessary to be familiar with the general safety rules, to read this manual thoroughly and to follow the instructions below: •...

  • Page 12: Equipment

    COMPATIBLE WITH: MULCHER WITH HORIZONTAL AXIS TRACTORS EXCAVATORS EXCAVATORS MUL 308 MUL 608 MODEL WEIGHT ROTOR DIAMETER A: 1025 mm ROTOR SPEED...

  • Page 13: Installation

    INSTALLATION Before acting, you must have read and understood this manual thoroughly. If you do not have the knowledge to learn this manual, you cannot install the equipment; contact a specialised company that can do this for you. The equipment is normally shipped on pallets, or in a wooden crate depending on the destination, means of transport or the customer’s request.

  • Page 14: Commissioning

    COMMISSIONING The purpose of this section is to describe the procedures required before starting up the flail mower. These operations must be carried out by the operator assigned to the machine and, more generally, by all qualified technicians. !ATTENTION! In winter, leave the pumps and drive motor running for at least 15 minutes before starting work. During the summer, if the oil temperature exceeds 70°C, stop the machine and replace the hydraulic oil with another oil that is less susceptible to high temperatures.

  • Page 15: Instructions For Use

    • Steel • Cast iron • Aluminium • Copper • Different types of plastics • Mineral oil and grease At the time of demolition, all materials must be divided into the six categories arranged above. These Al momento della demolizione, tutti i materiali devono essere divisi nelle sei categorie materials are all reusable in order to obtain new reusable products from the waste.

  • Page 16: Residual Risks

    • Lifting weights of any kind, including people or animals; • Carrying out excavation and demolition work; • Moving in a direction opposite to the established direction. The working direction of the flail mower must agree with the direction of movement of the tractor; •...

  • Page 17: Maintenance

    The operator or qualified technician must be equipped with personal protective equipment (PPE) as required by safety standards.. Possible issues: • Irregular cut Wrong direction of rotation: reverse direction Damaged inserts: replace them Incorrect roller installation: reposition it • Rapid consumption of cutting inserts. cutting edges touch the ground: change the cutting height from the ground •...

  • Page 18: Storing The Shredder

    • Grease all moving parts of the flail mower. Every 120 working hours: • Check oil level, if necessary top up with SPARTAN E 150 oil or similar. Every 250 working hours: • Replace cartridge filter Every 300 working hours: •...

  • Page 19: Inspection And Maintenance Log

    • Bucket blade. • Hydraulic cylinder seals. • Bushings. • Hydraulic hoses. • Pins. INSPECTION AND MAINTENANCE LOG The machinery directive obliges the user of the equipment to keep a register in which all extraordinary maintenance and annual inspections carried out by the relevant bodies are recorded. The following register can be noted: •...
  • Page 20 Intervention Date: Annotations: Operator: Next scheduled check: Stamp and Signature Intervention Date: Annotations: Operator: Next scheduled check: Stamp and Signature Intervention Date: Annotations: Operator: Next scheduled check: Stamp and Signature Intervention Date: Annotations: Operator: Next scheduled check: Stamp and Signature...

  • Page 21: Spare Parts

    SPARE PARTS Parti di ricambio For any spare parts contact the manufacturer and always use original spare parts. The use of non-original parts invalidates the warranty and may compromise safety at work. Per qualsiasi parte di ricambio contattare il costruttore e utilizzare sempre ricambi originali To request spare parts please write an email to info@icmequipments.com indicating, serial number, L'utilizzo di parti non originali invalida la garanzia e può...
  • Page 22 ● After replacing the cutting edges, the operator must ensure that all screws are properly tightened before starting the shredder. Even a single untightened screw can be seriously damaging. MUL 308 Name Code Q.ty Body AM80.03.011 Base plate (R) AM80.03.012 Screw M10 x 25 TE-M10x25-ZINC-8.8...
  • Page 23 Bearing GB/T281-1994 Grease nipple M8 INGR-TS-DRITTO-M8 Oil seal GB/T13871-1992 Screw M12 x 25 TE-M12x25-ZINC-8.8 Washer Ø12 ROND-ZINC-M12 Grower washer Ø12 ROND-GROWER-M12 Roller shaft AM80.03.101 Seeger ring GB/T893.1-1986 Sheet metal washer AM80.03.102 Bearing GB/T276-1994 Roller AM80.03.013 Blade axis AM80.03.014 Guard AM80.03.103 Screw M8 x 20 TE-M8x20-ZINC-8.8 Washer Ø8...
  • Page 24 Assembly valve Name Code Q.ty Sheet 287020101G Valve block PVETPAC03 Screw M8 x 100 TSEI-M8x100-ZINC-8.8 Nut M8 DAD-M8 Screw M12 x 30 TE-M12x30-ZINC-8.8 Spring washer Ø12 ROND-GROWER-M12 Nut M12 DAD-M12...
  • Page 25 assembly Name Code Q.ty Base with three holes 28708 Swinging 287050101G Upper 28704 Quick coupling plate 287070101G Locking pin 28709 Rotating pin 28703 Snap SPINA-SCATTO-TONDA-D4.5 1 DAD-M16 washer Ø16 ROND-GROWER-M16...
  • Page 26 Screw M16 TE-M16x40-ZINC-8.8 DAD-M8 Spring washer Ø8 ROND-GROWER-M8 Screw M8 TE-M8x30-ZINC-8.8 Quick coupling Name Code Q.ty Base 31601 Quick coupling plate 287070101G...
  • Page 27 Screw M16 TE-M16x50-ZINC-8.8 Washer Nord-Lock NL16 Nut M16 DAD-M16 MUL 608 Name Code Q.ty Body BMJ850.012 BMJ850.014 BMJ850 BMJ850.016 Axles me roller BMJ850.002 Valve BMJ850.004 Hydraulic motor assembly BMJ850.005 Plate BMJ850.101 Rear plate BMJ850.106...
  • Page 28 Motor casing 316030101G Rubber bumper BMJ850.109 BMJ850.106support BMJ850.108 Screw M14 x 70 TE-M14x70-ZINC-8.8 washer Ø14 ROND-GROWER-M14 Screw M10 x 35 TE-M10x35-ZINC-8.8 Nut M10 DAD-M10 Washer elastic Ø10 ROND-GROWER-M10 Screw M10 x 30 TE-M10x30-ZINC-8.8 Spring washer Ø10 ROND-GROWER-M10 Screw M10 x 30 TE-M10x30-ZINC-8.8 Screw M12 x 40 TE-M12x40-ZINC-8.8...
  • Page 29 Exploded view roller Name Code Q.ty Rotor roller BMJ850.011 Connector BMJ850.102 Block flange BMJ850.103 Plate BMJ850.105 Bearing 2209K GB 281-2209K Sealing ring B56 x 72 GB13871. 1-B5 Seeger ring GB893. 1-85 O-ring 85 x 2.65 GB3452. 1-85 Grease nipple M6 INGR-TS-STRAIGHT-M6x1 Screw M12 x 50 TE-M12x50-ZINC-8.8...
  • Page 30 Nut M14 DAD-M14 Bent T150.118 Straight T150.119 Screw M14 x 60 TE-M14x60-ZINC-8.8 Valve Name Code Q.ty Valve base 316020101G Valve GV16.001 Coupler 1C-22H216 Valve inlet pipe BMJ850.022 washer 16 GB 982-16 Quick change manifold KJ-R1-2-M Coupler 1CT-22H-08SP Screw M8 x 50 TE-M8x50- ZINC-8.8...
  • Page 31 Washer Ø8 ROND-ZINC-M8 Valve outlet pipe BMJ 850.021 Nut M8 DAD-M8 Motor Name Code Q.ty Screw M10 x 25 TE-M10x25-ZINC-8.8 90 ° bend 1CH9-27H-220G O-ring 28x2.65 GB3452.1-28 Bonded 18 GB 982-18 Hydraulic motor CMGh2025-BFPS Valve outlet pipe BMJ850.021 Socket for the tube BM110.11A...

This manual is also suitable for:

Mul 608

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