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Summary of Contents for ORGA CIP402
- Page 1 CIP402 Installation, operation and maintenance manual Orga Aviation BV Strickledeweg 13 3125 AT SCHIEDAM The Netherlands T +31 (0) 10 208 5555 E info@orga.nl I www.orga.nl...
- Page 2 Copyright Orga. All rights reserved. Disclaimer While every effort has been made to provide a complete, up-to-date, accurate manual, Orga will accept no liability claims for damages resulting from any errors or omissions in this manual.
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Page 3: Table Of Contents
Safety instructions Safety instructions for operation WARRANTY POLICY DESCRIPTION Explanation of the type name Overview and function of the CIP402-22 Overview and function of the CIP402-34 Overview and function of the CIP402-44 4.4.1 Overview and function of the CPU8506 module 4.4.2... - Page 4 Contents INSTALLATION Unpack the delivery Preparation Install the CIP402 Ground the equipment Install the power supply cable 5.5.1 Install the cable gland on the cable 5.5.2 Connect the wires Connect the ethernet cable Install the cables of the ID light...
- Page 5 Contents Do a check for correct dip switch settings CONFIGURATION CODES (Appendix A, separate document) TERMINAL NUMBERS EU & UKCA declaration...
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Page 6: About This Document
ABOUT THIS DOCUMENT ABOUT THIS DOCUMENT This manual shows the information necessary to do these tasks on the CIP402: • Installation • Operation • Maintenance • Troubleshooting Before you start Warning: Do not continue before you understand the contents in this manual. - Page 7 Multiple logistic units together make a complete lighting system. SRO light Search and Rescue Operations light. Marker Light Controller OrTalk Orga proprietary communication standard. Substation Equipment that is controlled and/or monitored by the CIP Terminal Electrical connection block, inside the CIP402.
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Page 8: Safety
SAFETY SAFETY Intended use The CIP402 controls the Orga obstacle light system. Safety instructions Warning: Only an electrical engineer is allowed to do the electrical installation. Warning: Make sure that the mains power supply is disconnected before you start the electrical installation. -
Page 9: Warranty Policy
(c) All Products repaired or replaced hereunder shall be warranted only for the unexpired portion of the original warranty period. If Orga is of the opinion that the complaint about the defect is justified, Orga will repair or replace at its own option any faulty Product returned within the warranty period at its cost (including material and labour costs, excluding shipping costs). - Page 10 3. Any accident, contamination, foreign object damage, abuse, misuse, neglect, negligence or any other circumstances after delivery to Buyer; or 4. Any damage induced by failure of an Orga supplied Product not under warranty or by any Product not supplied by Orga.
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Page 11: Description
H (mm) Module slots CIP402-22 CIP402-34 CIP402-44 Explanation of the type name Refer to the type name on the label to see the available features of the CIP402: Code Function Description Standard CIP402 var- iant AD4** 48Vdc and 120-240Vac 48Vdc supply voltage to CIP and several connected loads, supply 120- 240Vac supply voltage to certain loads. -
Page 12: Overview And Function Of The Cip402-22
Protective earth rail LED indicators (CPU Module) Cable gland (M16) Not shown: Earth strip (22 cm) *The CIP402 can contain up to four modules, depending on the cabinet type. There are two types of modules: • The CPU8506 module (Primary). -
Page 13: Overview And Function Of The Cip402-34
Overvoltage protection (Optional) Protective earth rail Not shown: Earth strip (22 cm) Dip switch 3 *The CIP402 can contain up to four modules, depending on the cabinet type. There are two types of modules: • The CPU8506 module (Primary). •... -
Page 14: Overview And Function Of The Cip402-44
Protective earth rail Not shown: Earth strip (22 cm) Dip switch 4 Dip switch 3 *The CIP402 can contain up to four modules, depending on the cabinet type. There are two types of modules: • The CPU8506 module (Primary). •... -
Page 15: Overview And Function Of The Cpu8506 Module
DESCRIPTION 4.4.1 Overview and function of the CPU8506 module Item Color Meaning A Power indicator Green Power available OrTalk indicator Green Communication bus available C Fail indicator led 1/2 Comes on when 1 / 2 fails occur, refer to the webserver for details of the fails. - Page 16 DESCRIPTION Item Color Meaning Fail indicator led 5 or more Comes on when 5 or more fails occur, refer to the webserver for details of the fails. Gfail/GPS XXX indicator Fail G ObsOn/FOA indicator Amber Status H SD/CPU error indicator SD card write/module fail SD card slot...
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Page 17: Overview And Function Of The Iom3318 Module
DESCRIPTION 4.4.2 Overview and function of the IOM3318 module Item Color Meaning A Power indicator Green Power available OrTalk indicator Green Communication bus available C Input/ Output 1-8 indicator Amber Status D Output 9 indicator Amber Status Output 10 Rel indicator Amber Status Function of the IOM3318 module:... -
Page 18: Labels
Note: This label is an example. The actual label may vary and is dependent on the version of your product. Strickledeweg 13 NL - 3125AT Schiedam T +31 (0)10 208 5555 0344 info@orga.nl - www.orga.nl XXXXXXXXXXXXXXXXX XX-XXVac; XX-XXHz XX W; XVA -XX °C ≤ Ta ≤ +XX °C WARNING:XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX... -
Page 19: Overview Of The Obstacle Light System Functions
The system uses a fieldbus for communication between the substations and the central controller (CIP). This fieldbus, developed by Orga, is called OrTalk. The CIP sends commands to the substations and the substations send status information back to the CIP. The CIP monitors the connection with the substations. - Page 20 DESCRIPTION • Standard operation: The item operates normally. • FAIL: Operation cannot continue safely. The fail status has high priority. The problem that caused the FAIL must be solved immediately. The system sends FAILs by default: Hardwired via Modbus and via web server. •...
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Page 21: Overview And Function Of The Web Interface
DESCRIPTION Overview and function of the web interface 4.7.1 Screen dd.mm.yyyy | hh:mm System title Overall System System 1 System 2 System 3 Configuration Maintenance Accept buzzer Private Lock Help Title bar Main screen, this part of the screen Main bar, this part of the screen shows shows the command buttons and the the item buttons. -
Page 22: Buttons
DESCRIPTION Add Entry Numeric keyboard. Backspace function. Enter function. 4.7.3 Buttons The web interface has two types of buttons. Item buttons The item buttons always correspond with an item of the product on the platform. An item can • a system; •... -
Page 23: Indicators
DESCRIPTION The item is in standard operation. Item Press the green item button for more informa- tion and settings of the item. The yellow colour has two meanings: Item • The item is in alarm status: Press the yellow item button for more in- formation about the alarm set- tings of the item. -
Page 24: Start Menu
DESCRIPTION In the alarm / fail menu and the history logging menu, the text message have an indicator. The indicator shows the status of the message. The message refers to a situation where the system is in Text message standard operation. Standard The message explains an alarm status. -
Page 25: Controller Menu
DESCRIPTION 4.7.6 Controller menu dd.mm.yyyy | hh:mm Device 3 Power Supply Status Device(s) Device part 1 Device part 2 Back-up Active Remote On Remote Station In Operation Input Active Input Inactive 3:09 Inactive On Inactive Controller Auto Override Mode Dim Mode Reset Systems System 2... -
Page 26: Description Of The Hard-Wired Inputs And Outputs (I/O)
DESCRIPTION Note: The override function has a timer. This timer is fixed and resets the system automatically after 2 hours. Description of the hard-wired Inputs and Outputs (I/O) 4.8.1 Technical description of the I/O inputs and outputs Input ratings Type Inputs Voltage range Max. -
Page 27: Functional Description Of The I/O Outputs
Helicopter Hoist Operation The inputs can be used to set the connected Orga HHS light into different override modes. Note: If there is no Orga HHS light installed, the logical relations are still applicable. Refer... -
Page 28: Description Of The Hard-Wired I/O Input And Output Connections
When the Search and rescue light controller override is set into ON mode, the Search and rescue light output is high. Visibility information output When a Orga visibility sensor is present, the CIP uses the actual measured visibility to set the outputs according to Table 10. 4.8.4... -
Page 29: Logical Relations
DESCRIPTION Table 7: Outputs on terminal block J45 for subtypes: CIP402-34-IO Terminal Name Function J45-1 Opto out 1 ID Marking active OUT J45-2 Opto out 2 (Visibility Meter) Reduced in- tencity OUT 2 J45-3 Opto out 3 (Visibility Meter) Reduced in-... -
Page 30: Installation
Unpack the delivery 1. Do a check on the delivery for completeness. 2. Do a check on the delivery for damage. 3. Report damages or missing parts immediately to Orga. Refer to the last page for the contact information. Preparation 1. -
Page 31: Ground The Equipment
INSTALLATION Ground the equipment 1. Connect the earth strip (A) to a grounded structure. Use an M6 bolt and a spring lock washer. 2. If applicable, connect the overvoltage protection to a grounded structure. Install the power supply cable 5.5.1 Install the cable gland on the cable 1. -
Page 32: Connect The Ethernet Cable
Safety precaution 2. Procedure 1. Install the cable gland. 2. Install the ferrite choke on the cable. Inside the CIP402, as close to the cable gland as possible. 3. Install the connector on the cable. 4. Connect the cable to the ethernet connection. -
Page 33: Install The Cables Of The Mlc
INSTALLATION 3. Connect the wires to these terminals: Wire Colour Terminal strip Terminal Phase (L or +) Brown or black X11; X12 See the label in the door. Neutral (N or -) Blue or white Orange X31; X32 Yellow Ortalk screen (SCN) Black shrink sleeve Alarm wire 1 Alarm wire 2... -
Page 34: Install The Cable Gland On The Cable
INSTALLATION 5.9.2 Install the cable gland on the cable Procedure 1. Install the entry part (G) in hole of the cabinet (H); a. a) Put the locking ring (I) on top of the thread; b. b) Screw the nut (J) and tighten; 2. -
Page 35: Install The Data Cable
INSTALLATION 4. Apply a shrink sleeve (C) around the screen strand (B). 5. Apply a shrink sleeve (D) around the cable. 6. Apply wire pins (E) at the ends of the screen strand and the wires. 5.9.4 Install the data cable Preliminary requirements Both ends of the data cable are prepared. -
Page 36: Install The Cables Of The Hss And/Or Sro Light
INSTALLATION 1. Connect the cables. Wire Colour Terminal strip Terminal Phase (L or +) Brown or black See the label in the door. Neutral (N or -) Blue or white Orange Yellow Ortalk screen (SCN) Black shrink sleeve Alarm wire 1 Alarm wire 2 Violet (Purple) 2. -
Page 37: Connect The Hardwired Inputs And Outputs
INSTALLATION 5.12 Connect the hardwired inputs and outputs 1. Connect the hard wired inputs and outputs. Refer to the connection scheme of the obstacle light system and/or section for the applicable I/O layout. 5.13 Fail output 5.13.1 Connect the fail output If the acquisition-, control- or PLC-system contains a fail input, connect it with the fail output of the CIP. -
Page 38: Configuration
3. Enter the IP-address (192.168.75.2 by default) of the CIP402 in the address bar of the internet browser. 4. If applicable, run the application. The internet browser shows the start menu of the web interface. -
Page 39: Set The Time And Date
CONFIGURATION Set the date and time Set the daylight savings function 1. In the start menu of the web interface, click ‘Configuration’ . 2. Click ‘Clock’ . 3. Click ‘Generic’ . Generic 4. Enable or disable the daylight savings Date Format yyyy-mm-dd dd.mm.yyyy mm/dd/yyyy... -
Page 40: Sntp Settings
CONFIGURATION 6.2.3 SNTP Settings 1. In the start menu of the web interface, click ‘Configuration’ . 2. Click ‘Clock’ . 3. Open the ‘Source’ menu of the web Source interface and Click 'SNTP' (A). Source Manual SNTP 4. Use the different buttons to change the 'Source' functions;... -
Page 41: Add A Device
CONFIGURATION Add a device 1. Enter the configuration code of the device. Use the number buttons. Refer to appendix A for the type numbers. Note: 01 00 00 000 000 The configuration code has these digits: • A 01 • B Station number 01 00 00 000 000 •... -
Page 42: Configure The Power Back Up And Low Power Function
CONFIGURATION Use the number buttons. 1. Enter the code from the table below. MLC402 Configura- tion values The station number of the Number of marker lights MLC402 (1, 2, 3, or 4) For example: 0471003 indicates that the MLC402 with station number 71 has 3 marker lights connected. -
Page 43: Maintenance
MAINTENANCE MAINTENANCE Preventive maintenance on the controller Preventive maintenance on the controller is not necessary. -
Page 44: Troubleshooting
5. Reset the ethernet connection: a. Push and hold the reset button until the ethernet status LED comes on steady. b. Do the procedure in section . Use the default IP-address 192.168.75.2. 6. If you still cannot connect to the web interface, call Orga. -
Page 45: Troubleshooting Table: Web Interface Connection
Blinks three times No problem, Ether- The CIP402 starts Wait for the CIP402 to start net OK the connection. the connection. Do a check for correct dip switch settings 1. Make sure that the dip switches are set correctly. -
Page 46: Terminal Layout
Terminal layout Terminal layout Appendix version 1.0... - Page 47 EU-Declaration of Conformity Deze conformiteitsverklaring wordt afgegeven onder volledige verantwoordelijkheid van de fabrikant Orga B.V.. This declaration of conformity is issued under the sole responsibility of the manufacturer Orga B.V.. Voorwerp van de verklaring: Object of the declaration: Obstruction Light System Controller type CIP402...
- Page 48 UK Declaration of Conformity Deze conformiteitsverklaring wordt afgegeven onder volledige verantwoordelijkheid van de fabrikant Orga B.V.. This declaration of conformity is issued under the sole responsibility of the manufacturer Orga B.V.. Voorwerp van de verklaring: Object of the declaration: OBSTRUCTION LIGHT SYSTEM CONTROLLER type CIP402...
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