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Alemite Thermo-Aire 383808-A4 Service Instructions Manual

Heater kits and air-heater assemblies

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TM
DESCRIPTION
The Thermo-Aire Heater is used in situations where
oils of heavier viscosity ranges are required or where
an increase of the lubricant output capacity of lower
viscosity oils is needed. When the Thermo-Aire
Heater is incorporated in the Oil Mist Unit, oils in the
viscosity range of 1,000 to 3,500 SSU at 100° F. can
be used. The Air Heater is enclosed in a pipe and
heats the air which passes over it.
COMPONENTS
The Thermo-Aire Heater Kit is equipped with a
Cartridge Thermostat 383884 and is rated 10 Amps
at 120 VAC or 5 Amps at 240 VAC. It is installed in
the path of the heated air and automatically controls
air temperature at the factory-set temperature of
150°F. Model 383808-A4 is rated at 120 VAC, Model
383808-B4 is rated at 240 VAC.
A warning Thermostat 383842-1 is mounted on the
surface of the pipe and energizes a warning device
(visual or audible) when the heating element is not
operating properly. It is rated 10 Amps at 120 VAC
or 5 Amps at 240 VAC and has a range of 50 to
300° F. It is factory set at 125° F.
ASSEMBLY
The Thermo-Aire Heater Kit is completely assembled
at the factory except for electrical wiring and air tube
assembly.
INSTALLATION
A. Electrical:
1. Consult the Wiring Diagram in Figure 3.
2. Cut Fiberglass Sleeve 171470-1 in two and cover
the wire leads going into the Heater Housing. This
will insulate the wire against heat.
CAUTION: Do not insert wire through hole on Heater
Housing. Wiring should be inserted through hole on
the Oil Mist Reservoir tank.
FOR FURTHER SERVICE, CONTACT YOUR LOCAL ALEMITE DISTRIBUTION CENTER
Printed in U.S.A.
CO
SERVICE INSTRUCTIONS
Thermo-Aire Heater Kits
and
Air-Heater Assemblies
ALEMITE CORPORATION
4701 PARK RD CHARLOTTE NC 28209-9967
TM
P.N.
397103
Figure 1: 383802 Series Oil Mist
with 383808 Series Thermo-Aire Heater
B. Mechanical : (Figure 2)
1. Position Thermo-Aire Heater under the Oil Mist
Reservoir with Thermometer 383846 facing forward.
2. Secure unit with four Pan Head Machine Screws
170313.
C. Air Inlet:
1. Connect air supply to air inlet (3/8" NPT).
SER
383808-A4 (10-02)
383808-A4
383808-B4
383880-A4
383880-B4
Page 1 of
10
6

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Summary of Contents for Alemite Thermo-Aire 383808-A4

  • Page 1 1. Connect air supply to air inlet (3/8" NPT). Housing. Wiring should be inserted through hole on the Oil Mist Reservoir tank. FOR FURTHER SERVICE, CONTACT YOUR LOCAL ALEMITE DISTRIBUTION CENTER ALEMITE CORPORATION 4701 PARK RD CHARLOTTE NC 28209-9967 Page 1 of Printed in U.S.A.
  • Page 2 SER 383808-A4 D. Installation of Air Tube and Sleeve: (Figure 2) 328303-66 1. Cut AIr Tube 383843 and Sleeve 386404 to proper length as shown in Table 1 below. 2. Insert Air Tube into Insulating Sleeve 386404 and secure both ends of Sleeve with two Clamps 386340.
  • Page 3 SER 383808-A4 OIL HEATER 383807 BRN. YEL. CONTROL THERMO-SW HIGH AIR HEATER MIST-PRESSURE SWITCH 385033 TEMP SWITCH WIRING SUPPLIED IN COMPONENTS 383808 INDICATED BY FIELD WIRING TO WARNING DEVICE Figure 3: Wiring Diagram operating temperature has been reached. If the Surface Thermostat energizes the warning system 6.
  • Page 4: Maintenance

    SER 383808-A4 383847-1 383847-2 Cartridge 311706 Thermostat 383882 Adjustment 172264-3 311706 315315 383884 3/8” NPTF 171439-3 383883 383883 172262-4 818443-9 Air Heater 383880-A4 (120 VAC) Air Heater 383880-B4 (240 VAC) 382682 (2) Figure 4a: Top View of 383880 Air Heater 3.
  • Page 5 SER 383808-A4 PARTS LIST – Air-Heater Assembly (383808-A4/B4) Part No. Description Qty. 170313 ..... Pan-Head Machine Screw, 10-32 x 1/2" long ........4 171470-1 ....Fiberglass Sleeve, 18" long ..............1 328303-66 ....Male Connector, 9/16-24 x 3/8" NPTF (Brass) ........1 328306-66 ....
  • Page 6 SER 383808-A4 PARTS LIST – 383880-A4 & 383880-B4 Air Heater Part No. Description Qty. 13436 ....... Hex Nut, 6-32 ..................2 170254 ..... Pan-Head Machine Screw, 6-32 x 1/2" long ......... 2 170286 ..... Pan-Head Machine Screw, 8-32 x 3/4" long ......... 2 170347 .....

This manual is also suitable for:

Thermo-aire 383808-b4Thermo-aire 383880-a4Thermo-aire 383880-b4