Mounting instruction 1700 Tritronic 2016 Table of contents Foreword 1 Assembly 1.1 Connecting cables 1.2 Attaching connectors 1.3 Voltage (V) and signals 1.4 Generator box 1.5 Installation components 1.5.1 Computer 1.5.2 Mode switch 1.5.2.1 Important directions during installation 1.5.3 Sensors 1.5.4 Ramp release button (optional) 1.5.5 Brake signal cable (optional) 1.5.6 Signal lights (optional)
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Mounting instruction 1700 Tritronic 2016 2.13 Connecting additional hydraulic functions 3 Filling and bleeding the hydraulic system 3.1 Filling the hydraulic reservoir 3.2 Bleeding the hydraulic hand pump 3.3 Filling and bleeding the hydraulic steering circuit 3.4 Placing the hydraulic system in the straight-ahead position 4 Settings 4.1 Remote control 4.1.1 Touchscreen...
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Mounting instruction 1700 Tritronic 2016 5.1.5.1 Configuring extreme positions 5.1.5.2 Configuring drive height 5.1.6 The weight indication system 5.1.6.1 Configuring the weight indication system using a weighbridge 5.1.6.2 2-point weight indication system: 5.1.6.3 3-point weight indication system: 5.1.6.4 Entering the (ready-to-use) truck weight 5.1.6.5 Entering the (no load) weight and pressure measured at the rear of the trail- erdraw-bar trailer 5.1.6.6 Entering the weight ("Rear right no load"/"Rear left no load")
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Mounting instruction 1700 Tritronic 2016 9.2.1 Reading the weight indication system 9.2.2 Suspension sensors 10 System options 10.1 Connection point for remote control 10.2 Two extra connection points for remote control 10.3 Installing the CAN I/O module 10.4 Extra control box 10.5 Large control box 10.6 Lift axle function 1 Axle (group) 10.7 Level sensor...
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Mounting instruction 1700 Tritronic 2016 14.3 Accessibility of parts 14.4 Model designation 14.5 Pictograms Release 01/2025 Part no.: 161031 EN-0...
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Mounting instruction 1700 Tritronic 2016 1. Hydraulic oil 6. Hydraulic hoses 2. Return filter 7. Steering wheel accumulator set 3. Aggregate box 8. Suspension accumulator kit 4. Control box 9. Spring cylinders 5. Hydraulic lines 10. Steering cylinders VIII Release 01/2025 Part no.: 161031 EN-0...
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Manufacturer: TRIDEC, Transport Industry Development Centre B.V. Address : Ekkersrijt 6030, 5692 GA Son, the Netherlands hereby declares that the product: Model : Tritronic Product number : 1700 613977 / 613996 : 613975 / 613997 : 613976 : 217984 Commercial name : Tritronic...
TRIDEC and the homologation shall be rendered invalid if these products are modified without written consent from TRIDEC . All guarantee claims against Tridec or suppliers of the Tritronic shall be declared invalid if the Tritronic is not installed according to the instructions supplied by Tridec.
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No part of this document may be reproduced and/or published by print, photocopy, microfilm or any other manner whatsoever without written consent from TRIDEC. The diagrams and spe- cifications have been diligently compiled and we cannot be held responsible for any inac- curacies.
It is strictly forbidden to modify the hydraulic components or to use the hydraulic components for purposes other than intended. Do not use the TRIDEC system if any components are damaged or missing. Since TRIDEC does not know the nature of any optional functions, TRIDEC does not accept responsibility for the operation and con-sequences of these functions.
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Mounting instruction 1700 Tritronic 2016 Relieve the stress as shown in the diagram (see Figure 1-1) Figure 1-1 Ensure that the cables do not sag. Note: Mount the cabling securely to the chassis of the trailer/semi-trailer and make sure that the cables are not touching any sharp objects or are not in danger of being trapped between moving parts due to sagging.
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Mounting instruction 1700 Tritronic 2016 Figure 1-2 If cables are connected to moving parts, any curves should have a radius of 15x the diameter of the cable. Figure 1-3 Release 01/2025 Part no.: 161031 EN-0...
Mounting instruction 1700 Tritronic 2016 1.2 Attaching connectors Bear the following in mind when attaching the connectors: Connectors only fit together in one way. Do not force the connectors!! Figure 1-4 Lock the connectors. Figure 1-5 Release 01/2025 Part no.: 161031 EN-0...
Mounting instruction 1700 Tritronic 2016 1.3 Voltage (V) and signals Computer Attach the wiring for the power supply as indicated in the wiring diagram supplied (part of the 2D-CAD drawing). Consult the manufacturer's instructions if the EBS computer supplies power to the Tritronic computer.
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Mounting instruction 1700 Tritronic 2016 Protect the cable after installing to prevent short circuiting. Release 01/2025 Part no.: 161031 EN-0...
Mounting instruction 1700 Tritronic 2016 1.4 Generator box Connect the generator box power supply as indicated in the wiring diagram supplied. 1701_200 Figure 1-7 Release 01/2025 Part no.: 161031 EN-0...
1.5 Installation components Symbolised safety risks and mandatory work clothes Please read chapter before starting the chores. The 2D-CAD drawing is decisive and therefore must be consulted during the works. Please contact TRIDEC in case of uncertainties. ' +31 499 491055 1.5.1 Computer The computer may be mounted at any location on the trailer.
Mounting instruction 1700 Tritronic 2016 1.5.2 Mode switch Bear the following in mind when installing: Ensure that the "Low pressure" light on the selector switch is clearly visible from the driver's seat. It is preferable to mount these on the bulkhead at the front of the trailer.
Mounting instruction 1700 Tritronic 2016 1.5.2.1 Important directions during installation The selector switch is fitted with an internal antenna. The Bluetooth signal (for the wireless connection) of the selector switch is an electromagnetic signal that may be blocked or reflec- ted by metal.
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Point the antenna in such a way that the presence of obstacles (e.g. metal objects) in the transmission/reception area is as little as possible. Contact the service department of TRIDEC to discuss the practicality of an external antenna (this depends on the situation).
Depending on their function, sensors can be mounted both horizontally and vertically. Horizontally mounted sensors Horizontally mounted sensors are used to detect steering movements. They are often pre- installed. Consult the 2D CAD diagram supplied by TRIDEC if they have not been pre- installed. Vertically mounted sensors A sensor consists of two halves that can turn in relation to each other.
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Mounting instruction 1700 Tritronic 2016 Figure 1-11 Procedure 1. Follow the steps below Bear the following in mind while installing: Mount the brackets in such a way that the sensors are always easily accessible. Mount the brackets as indicated in the 2D CAD diagram supplied. Mount the brackets so that the sensors can move freely over the full suspension range (and/or steering range) once they are installed.
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Mounting instruction 1700 Tritronic 2016 Figure 1-12 When the sensor and connections are mounted make sure the ride height of the trailer is the average of the highest and lowest positions and make sure the sensor lever is positioned horizontally. Procedure 1.
Mounting instruction 1700 Tritronic 2016 1.5.4 Ramp release button (optional) Bear the following in mind when installing the "Release ramps" button: Mount the button in a position that allows the system operator to have a com- plete overview of the working area. If necessary, use the extension cable with art- icle no.
Mounting instruction 1700 Tritronic 2016 1.5.5 Brake signal cable (optional) Install the brake signal cable as indicated in the wiring diagram supplied. Figure 1-14 Release 01/2025 Part no.: 161031 EN-0...
Mounting instruction 1700 Tritronic 2016 1.5.6 Signal lights (optional) Signal lights may be used as an optional feature for the "Alignment" function. These are to be connected using the wiring diagram supplied. Figure 1-15 Release 01/2025 Part no.: 161031 EN-0...
It is strictly forbidden to modify the hydraulic components or to use the hydraulic components for purposes other than intended. Do not use the TRIDEC system if any components are damaged or missing. Since TRIDEC does not know the nature of any optional functions, TRIDEC does not accept responsibility for the operation and con-sequences of these functions.
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Mounting instruction 1700 Tritronic 2016 ALWAYS use the color code given on all the hydraulic com- ponents. Only connect connections with the same color code together. Check the color code on the components based on the 2D-CAD drawing. Disconnect the electronics before you start welding by disconnecting the ground connection from the chassis.
Mounting instruction 1700 Tritronic 2016 2.1 Specifications for hydraulic components Restriction: ONLY use the specified components. Other components are NOT permitted. General conditions for optional components: Only connect optional components that meet the following standards: EN-ISO-12100 EN-ISO-4413 Hydraulic hoses: Only use hoses that meet the following standards or a higher standard: DIN 20022-2SN SAE 100R2AT EN 853-2SN...
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499 491050 Pay attention to the following: Biological and synthetic oils are NOT permitted, unless agreed in consultation with TRIDEC. It is NOT permitted to mix oils. Damage caused as a result of contaminated oil is not covered by the warranty.
The circuit diagrams are order specific and only intended for assembly purposes. They are included with the 2D-CAD drawing. If necessary, hydraulic diagrams can be requested from TRIDEC, stating the system’s serial number. The serial number is stated on the type sticker. (see 2.2).
Mounting instruction 1700 Tritronic 2016 2.3 Assembly of the controlbox Weight* of the control box: approx. 45 kg (*depends on the type and the design). Figure 2-2 There are connections for hydraulic lines and hoses at the rear of the control box. Procedure: 1.
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Mounting instruction 1700 Tritronic 2016 2. Carry out the following: Release 01/2025 Part no.: 161031 EN-0...
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Mounting instruction 1700 Tritronic 2016 For the assembly, take into consideration the required length of the cable going to the con- trol box. These are recorded on the order form. 3. Take the following into consideration when assembling the control box: Fit the valve box: According to the specified dimensions (see Figure 2-3)
Mounting instruction 1700 Tritronic 2016 2.4 Assembly of the generator box Weight* of the generator box (*depends on the type and the design). The weight of the generator box without oil depends on the type and the design (see Afb.2- Afb.2-6 Procedure: For the assembly, use the cable lengths given on the 2D CAD drawing.
Mounting instruction 1700 Tritronic 2016 2.5 Assembly of the return filter Fit the filter by the generator box, in the return line (T) to the reser-voir. This prevents the system frombecoming damaged. Make sure it is possible to replace the filter. Procedure: Take the following into consideration when fitting the filter.
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Mounting instruction 1700 Tritronic 2016 Figure 2-11 Example 1: Fit the filter in the line 15 mm above the oil level in the reservoir. Fit a ball valve in the line before the filter, allowing the filter to be replaced. Release 01/2025 Part no.: 161031 EN-0...
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Mounting instruction 1700 Tritronic 2016 Example 2: Fit a ball valve before and after the filter, allowing the filter to be replaced.. Figure 2-12 Release 01/2025 Part no.: 161031 EN-0...
Mounting instruction 1700 Tritronic 2016 2.6 Assembling the steering accumulator set 607566 Every circuit of the steering’s hydraulic systemmust have an accu-mulator. Determine a suitable location on the chassis of the trailer/semi-trailer to fit the accumulator set. It can be fitted between the steering cylinders and the control box. Procedure: Take the following into consideration when fitting the accumulator set 607566.
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Mounting instruction 1700 Tritronic 2016 In some cases, accumulator sets are supplied with a height of 190 mm instead of 146 mm. Figure 2-14 If the accumulator set cannot be directly included in the line, it can be connected using T-couplings. Make sure every steering circuit is connected with one accu- mulator and where necessary, plug the other connections so that they are leak- proof.
Mounting instruction 1700 Tritronic 2016 2.7 Assembly accumulator set suspension 607336 In the suspension hydraulic system, an accumulator set must be connected to each circuit If the control box is equipped with hydraulic height control with additional function hydro suspension, a suitable place must be determined to mount the accumulator set to the chassis of the trailer/ semi-trailer.
Mounting instruction 1700 Tritronic 2016 2.8 Assembly of the hydraulic lines Always work in a clean environment. Remove any burrs, iron shav-ings and other contamination before connecting a hydraulic com-ponent. Contamination in the hydraulic systemmay result in a failure/in damage that is not covered by the warranty.
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Mounting instruction 1700 Tritronic 2016 5000_027 Figure 2-17 Series External line diameter 10/12 33 mm 42 mm 36 mm 45 mm 38 mm 48 mm Take the following into consideration when cutting the lines to the correct length: Cut the lines perpendicularly. Do NOT use a pipe cutter or a grinder.
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Mounting instruction 1700 Tritronic 2016 Figure 2-18 Hydraulic couplings: Fit couplings to the lines in accordance with the specifications of the coupling's manufacturer. Only use elbow pieces and 90-degree couplings if they are strictly necessary. Assembling lines: Take the following into consideration when assembling the lines: Remove the plugs which were fitted after the lines were cut to the correct length.
Mounting instruction 1700 Tritronic 2016 Insert the end of the line as far as the stop in the connecting piece of the coup- ling's screw con-nection. Tighten the coupling's union nut by hand until it can be felt touching. Then, tighten the union nut according to the manufacturer's specifications.
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Mounting instruction 1700 Tritronic 2016 colour code together. Make sure the hoses do not rotate when tightening the union nut. Incorrectly connecting the delivery and return con- nections will result in a system failure and will damage the system. It will also cause a hazardous situation. When connecting the steering system’s hydraulic cyl- inders, always connect the bottom to the bottomside and the rod to the rod side...
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5000-100 5000-101 Figure 2-20 The Ø ½" hydraulic hoses provided by TRIDEC may be bent with a minimum radius of 180 mm (see Figure 2-21) If necessary, use (elbow) couplings to increase the radius of the hose bend or to...
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Mounting instruction 1700 Tritronic 2016 5000-104 5000-105 Figure 2-22 Make sure the hose couplings are clean before assembly. Thoroughly clean the hose coupling and the area around the hose coupling (see Figure 2-23) Fit the hose coupling's union nut straight on to the connection and tighten it by hand until it can be felt touching (see Figure 2-23) Next, tighten the hose coupling's union nut according to the manufacturer's spe-...
5000_040 Figure 2-24 The steering cylinders are fitted in the fifth wheel unit and the axle unit (or the rotating unit) of the steering system by TRIDEC as shown in . This is (see Figure 2-25) order specific and can be found on the 2D CAD drawing.
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(see Figure 2- Always make the connection according to the colour code using the hydraulic dia- gram on the 2D CAD drawing. Please contact TRIDEC in case the color code doesn't match the 2D-CAD drawing. +31 4990491055 Fit the lines/hoses to the accumulators and the control box in a way that the path of the lines/hoses does not hinder the bleeding of the system.
To prevent damage, ALWAYS observe the colour code on the cylinders and the hydraulic valve block. Connect the hydraulic lines according to the diagramprovided with every TRIDEC system. Observe the conditions relating to the hydraulic com- ponents (see "Specifications for hydraulic components" on page 24)
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Mounting instruction 1700 Tritronic 2016 The aggregate box has 2 hydraulic connections on the left and right sides (see 2.11); 1. Connection (P=press) with the oil output from the genset box. The connection can be identified by the white sticker on the aggregate box and the white sticker on the hydraulic box.
Mounting instruction 1700 Tritronic 2016 2.12 Connecting hydraulic suspension system Follow conditions relating to hydraulic components (see "Specifications for hydraulic components" on page 24) Installation of the hydraulic system MUST be carried out in a "clean" environment. Contamination leads to serious damage to the system.
TRIDEC takes no responsibility for the operation and functioning of these functions TRIDEC provides the preparation of the hydraulic function. The semi-trailer/trailer man- ufacturer must further develop the design of the function. The semi-trailer/trailer manufacturer must ensure that the design of the hydraulic function corresponds to EN-ISO-12100 and EN-ISO-4413.
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Mounting instruction 1700 Tritronic 2016 1. The position of the connections of the additional hydraulic functions are shown on the 2D CAD drawing. The hydraulic specifications differ per trailer/semi-trailer. Figure 2-29 Release 01/2025 Part no.: 161031 EN-0...
Mounting instruction 1700 Tritronic 2016 3 Filling and bleeding the hydraulic system Warning pictograms for safety risks and compulsory work clothes Dispose of the oil that is drained in accordance with the applicable national, regional and local rules and reg- ulations.
The control box contains the oil reservoir. Before filling the reservoir, check for and remove any external contamination. Check the oil cap for contamination and make sure the reservoir can be bled. Fill the reservoir with oil that meets the TRIDEC specifications to the maximum level as described in this procedure. Procedure: 1.
Mounting instruction 1700 Tritronic 2016 Next, follow the instructions for bleeding the hand pump (see " Bleeding the hydraulic hand pump" below) Check during and after bleeding the system that the oil level in the reservoir does not get too low. Top it up in time.
Mounting instruction 1700 Tritronic 2016 The hydraulic hand pump has now been bled. During and after bleeding the hand pump, make sure the oil level in the reservoir is not too low. Top the reservoir up in time. 3.3 Filling and bleeding the hydraulic steering circuit Avoid direct contact between the oil and your eyes and also avoid long-lasting skin contact with the oil.
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1. Carry out the following to fill and bleed the hydraulic steering circuit: Fill the hydraulic system with oil that meets the specifications specified by TRIDEC. During the following procedure, check the oil level and top up the reservoir in time.
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Mounting instruction 1700 Tritronic 2016 Use the hand pump to fill the system (and to pressurize it) see step 4. Pump with the lever until the lever can no longer be moved Turn the wheels to the straight-ahead position using the hand pump (see "Placing the hydraulic system in the straight-ahead position"...
Mounting instruction 1700 Tritronic 2016 3.4 Placing the hydraulic system in the straight-ahead position Before placing the system in the straight-ahead position, make sure there are no people in the vicinity of the wheels! The steering gear must be placed in the straight-ahead position after the system has been filled and bled.
Mounting instruction 1700 Tritronic 2016 4 Settings 4.1 Remote control For safety reasons, moving parts must remain in the field of view of the operator when using the remote control. NEVER operate the remote control while driving on a public road.
Mounting instruction 1700 Tritronic 2016 The illustrations above show, in this case, that the menu "Controls" can be activated in 2 ways. The illustrations in this user manual show operation via the buttons only. 4.1.2 Scope of delivery The remote control consists of the following components: A synchronisation cable for linking the remote control to the computer.
Mounting instruction 1700 Tritronic 2016 4.1.3 Replacing batteries The following message will appear at the bottom of the screen when the batteries have reached the end of their lifespan. Figure 4-2 Batteries may only be replaced with rechargeable NiMH (Nickel Metal Hydride) AAA size bat- teries with a recommended capacity of 800 mAh.
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Mounting instruction 1700 Tritronic 2016 Charging the batteries The batteries in your remote control can be charged in the following ways: By using the charging cable. It has a plug that can be connected to the 12 V or the 24 V socket in the cabin.
Mounting instruction 1700 Tritronic 2016 4.1.4 Turning on and off Procedure: 1. Follow the steps below to turn the remote control on. Figure 4-4 2. Follow the steps below to turn the remote control off. Figure 4-5 Place the remote control into the holder for recharging after use.
Mounting instruction 1700 Tritronic 2016 4.1.5 Configuring language The remote control's standard start-up language is order specific. Other languages can be manually configured. Procedure: 1. Follow the steps below to change the language settings (turn the remote control off). Figure 4-6 2.
Mounting instruction 1700 Tritronic 2016 4.1.6 Screen brightness 1. Follow the steps below to set the screen brightness. 2. Press to return to the previous menu. Press repeatedly to return to the main menu. Release 01/2025 Part no.: 161031 EN-0...
Mounting instruction 1700 Tritronic 2016 4.1.7 Configuring key sounds 1. Execute the following steps in order to turn the key sound on or off. 2. Press to return to the previous screen. (Press repeatedly to return to the main menu.) Release 01/2025 Part no.: 161031 EN-0...
Mounting instruction 1700 Tritronic 2016 4.1.8 Function keys In addition to a screen, the remote control also has a number of keys. Use these keys to activ- ate functions or to select menus. Figure 4-8 Item Description Touch screen See overview of icons on the screen. Navigate to the page in the menu.
Mounting instruction 1700 Tritronic 2016 4.1.9 Connection with computer The remote control can be connected to the computer in two ways: 1. Wireless via "blue tooth". 2. Via the synchronisation cable. The icon will be displayed if there is a "bluetooth" connection between the remote con- trol and the computer.
Mounting instruction 1700 Tritronic 2016 4.1.10 Icons Specific information will be displayed on the screen in the form of icons. The meaning of each of these icons is described in the table. Figure 4-10 Icons and texts Position Icon Description Hydraulic aligning is active ALIGN Adjusting to drive height...
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Mounting instruction 1700 Tritronic 2016 Position Icon Description The remote is connected to a power supply. Progress of an ongoing process Starting the Tritronic with default settings "Restore mode": The settings that were in use when the Tritronic system programme was shut down will be reactivated when this function is activated.
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Mounting instruction 1700 Tritronic 2016 Position Icon Description Battery empty Battery is being charged Left side alignment is OK. Left side alignment is not ok Right side alignment is OK. Right side alignment is not OK. Scroll to next page in menu when available. Table-2 Icons Release 01/2025...
Mounting instruction 1700 Tritronic 2016 4.1.11 From "Transit (Trans)" to "Operational (Oper)" It is only possible to activate the functions if the selector switch (mode switch) is in the "Operational" mode. Carry out the procedure below if the text "Trans" is displayed at the bottom of the screen. Procedure: The LED next to the program that is activated lights up blue on the selector switch.
Mounting instruction 1700 Tritronic 2016 4.1.12 Standby mode Procedure: 1. Follow the steps below to configure the standby options. Active The screen will turn off after two minutes. Not active The screen will remain on. The screen will turn off after 2 minutes if the ignition switch Ignition is turned to "0"...
Mounting instruction 1700 Tritronic 2016 4.1.13 "Low pressure" light The "low pressure" light will blink 2x when the truck's ignition switch is turned to position "I" (accessories position). The light will burn continuously if the oil pressure in the hydraulic sys- tem is too low.
Mounting instruction 1700 Tritronic 2016 4.1.14 Disabling the touch screen If desired the touch screen can be disabled. 1. Follow the steps below. 4.1.15 Enabling touch screen In case the touch screen was disabled it can be enabled again. The default setting for the touch screen is "Enabled". 1.
Mounting instruction 1700 Tritronic 2016 5.1 Configuring the computer The computer can be configured via the "Config.menu " menu in the remote control. The configuration options are order specific and may differ per system. The configuration pro- cess for both the suspension and the steering of the wheels is described in the following paragraphs.
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Mounting instruction 1700 Tritronic 2016 3. Bring the truck and trailer / semi-trailer to a halt. 4. Execute the following steps. This function can be activated only in "Operational" mode at speeds lower (see " From "Transit (Trans)" to "Operational than 12.5 mph (20 km/u) (Oper)""...
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Mounting instruction 1700 Tritronic 2016 Press to abort the teaching in pro- cess. Release 01/2025 Part no.: 161031 EN-0...
An angle of 40° has been set as standard for recording! The angle may differ on occasion. This value can only be altered by TRIDEC. Once the configuration procedure is complete, the following information will be displayed on the screen.
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Mounting instruction 1700 Tritronic 2016 Figure 5-3 2. Repeat the procedure described starting from step 1 if the following information is displayed on the screen. Figure 5-4 The Tritronic system can be optionally expanded to include signal lights. Testing settings 1.
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Mounting instruction 1700 Tritronic 2016 4. Press The message below appears on the screen. Release 01/2025 Part no.: 161031 EN-0...
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Mounting instruction 1700 Tritronic 2016 If the wheels turn back to the straight ahead position so that the semi-trailer / trailer starts to follow the truck in a straight line, the procedure is complete. The following information will be displayed on the screen. Release 01/2025 Part no.: 161031 EN-0...
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Mounting instruction 1700 Tritronic 2016 If the alignment cannot be completed, the message below appears on the screen. In this case when during automatic alignment the wheels turn away from the centre and are therefore fully extended then the sensor value must be inverted, (see "Inverting" on the next page) 5.
Mounting instruction 1700 Tritronic 2016 5.1.3 Inverting Inverting the angle sensors is done by pressing the buttons simultaneously. Procedure: Release 01/2025 Part no.: 161031 EN-0...
Mounting instruction 1700 Tritronic 2016 5.1.4 Deactivate inverting The function allocation of the keys can be reset to the standard (STD) with the aid of the keys Procedure: Release 01/2025 Part no.: 161031 EN-0...
Mounting instruction 1700 Tritronic 2016 5.1.5 Configuring height control If the trailer / semi-trailer is equipped with hydraulic height control, the highest and lowest height control positions must be recorded in the Tritronic system programme. Once con- figuration is complete, the left and right chassis height can be set using the remote control. It is now possible to change and configure the vertical position of the chassis as desired (e.g.
Mounting instruction 1700 Tritronic 2016 5.1.5.1 Configuring extreme positions This function can be activated only in "Operational" mode at speeds lower (see " From "Transit (Trans)" to "Operational than 12.5 mph (20 km/u) (Oper)"" on page 81) Procedure: 1. Execute the following steps. Release 01/2025 Part no.: 161031 EN-0...
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Mounting instruction 1700 Tritronic 2016 2. Release the brakes. 3. Keep pressed in order to move the chassis to the highest possible position. Con- duct visual check. 4. Press simultaneously to save the readings for the highest position. The following information will appear on the screen. Figure 5-5 5.
Multiple vertical chassis positions can be stored in the computer. One of these positions is the drive height. The trailer manufacturer must save the drive height supplied by TRIDEC in the system before delivery, otherwise the system will not work. This value can be adjusted later by the user as required.
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Mounting instruction 1700 Tritronic 2016 Saving other vertical positions Optionally, the program provides the possibility of saving an extra vertical position. The chassis can be moved to the pre-set positions using the shortcuts. Procedure: 1. Follow step 1 of this section. 2.
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Mounting instruction 1700 Tritronic 2016 4. Press repeatedly to return to the main menu. 5. If desired, move the chassis back to the desired position (e.g. drive height) using the shortcut in the menu (see "Height control" on page 1) Release 01/2025 Part no.: 161031 EN-0...
Mounting instruction 1700 Tritronic 2016 5.1.6 The weight indication system The function "Weight indication" provides the user with information regarding: the weight of the truck the weight of the semi-trailer / trailer the weight of the load the total weight of the combination. The values displayed are indicative and so NOT exact!!! In order to gain access to the information, all the steps in this chapter's sections must be car- ried out.
Mounting instruction 1700 Tritronic 2016 5.1.6.1 Configuring the weight indication system using a weighbridge Carefully read the instructions and follow the procedures in the order in which they are given. The weight indication system can be used if the trailerdraw-bar trailer has hydraulic height control.
Mounting instruction 1700 Tritronic 2016 Figure 5-7 5.1.6.3 3-point weight indication system: The system consists of three hydraulic circuits. Each circuit has an accumulator block in which a pressure sensor is fitted. The weight indication system must be configured using the remote control.
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Mounting instruction 1700 Tritronic 2016 Figure 5-8 See the table below for the details to be entered. X = enter the value 0 = enter the value “0” 2-point meas- 3-point meas- Weight indication system urement system urement system Enter the truck weight Side of trailer/draw-bar trailer Left Right...
Mounting instruction 1700 Tritronic 2016 5.1.6.4 Entering the (ready-to-use) truck weight When the truck is changed, this value must be altered in order to be able to give the correct weight indication. Procedure: 1. Follow the steps given below. 2. Press to return to the previous screen.
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Mounting instruction 1700 Tritronic 2016 The weight of the truck has now been entered and saved. Release 01/2025 Part no.: 161031 EN-0...
Mounting instruction 1700 Tritronic 2016 5.1.6.5 Entering the (no load) weight and pressure measured at the rear of the trailerdraw-bar trailer The procedures for entering the weights and pressures "Rear right no load" and "Rear left no load" are the same for a 2-point measurement system and a 3-point measurement system. The weight must be determined using a calibrated weighbridge.
Mounting instruction 1700 Tritronic 2016 The "Rear right no load" weight has now been entered and saved. The corresponding pressure is determined automatically by the load indication system and will be displayed on the screen. Most of the time, the pressure has a value of approximately 30 bar.
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Mounting instruction 1700 Tritronic 2016 1. Carry out the procedure given below for "Rear right no load". Release 01/2025 Part no.: 161031 EN-0...
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Mounting instruction 1700 Tritronic 2016 The corresponding "Rear right no load" pressure has now been entered and saved. 2. Next, carry out the procedure displayed above for "Rear left no load". Release 01/2025 Part no.: 161031 EN-0...
Mounting instruction 1700 Tritronic 2016 5.1.6.8 Entering the (no load) weight and pressure measured at the front of the trailer The procedure for entering the weights and pressures (of a ready-to-use trailer) is order- dependent. The weights and pressures of each measurement point must be entered. For a 2-point measurement system, the value "0"...
Mounting instruction 1700 Tritronic 2016 The "Front left no load" weight has now been entered and saved. 4. Carry out the procedure displayed below to save the corresponding pressure. 5.1.6.10 Entering the pressure ("Front left no load"/"Front right no load") The measured weight is related to a certain pressure.
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Mounting instruction 1700 Tritronic 2016 1. Carry out the following to enter the "Front left no load" pressure. 2. Press to return to the previous screen. Press a number of times to return to the main menu. Release 01/2025 Part no.: 161031 EN-0...
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Mounting instruction 1700 Tritronic 2016 The "Front left no load" pressure has now been entered and saved. 3. Next, carry out the procedure given above for "Front right no load". Release 01/2025 Part no.: 161031 EN-0...
Mounting instruction 1700 Tritronic 2016 5.1.6.11 Entering the (loaded) weight and pressure measured at the rear of the trailerdraw-bar trailer The procedure for entering the weights and pressures (of a loaded trailerdraw-bar trailer) is order-dependent. The weights and pressures of each measurement point must be entered. The (loaded) weights and their corresponding pressures measured at the rear of the trailerdraw-bar trailer must be determined using a calibrated weighbridge.
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Mounting instruction 1700 Tritronic 2016 The “Rear right loaded" weight has now been entered and saved. Release 01/2025 Part no.: 161031 EN-0...
Mounting instruction 1700 Tritronic 2016 4. Carry out the procedure given below to save the corresponding pressure. 5.1.6.13 Entering the pressure “Rear right loaded/Rear left loaded" This procedure is necessary only in case the remote control is being (see "Form for recording the replaced and no weighbridge will be used weights of an unloaded vehicle and a loaded vehicle"...
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Mounting instruction 1700 Tritronic 2016 The “Rear right loaded" pressure has now been entered and saved. 3. Next, carry out the procedure given above for “Rear left loaded". Release 01/2025 Part no.: 161031 EN-0...
Mounting instruction 1700 Tritronic 2016 5.1.6.14 Entering the (loaded) weight and pressure measured at the front of the trailerdraw-bar trailer The procedure for entering the weights and pressures (of a loaded trailerdraw-bar trailer) is order-dependent. The weights and pressures of each measurement point must be entered. The (loaded) weight to be entered must be determined using a calibrated weighbridge.
Mounting instruction 1700 Tritronic 2016 5.1.6.16 Entering the pressure “Front left loaded/Front right loaded 1. Carry out the following to enter the (loaded) pressure measured at the front of the trailerdraw-bar trailer. 2. Press to return to the previous screen. Press a number of times to return to the main menu.
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Mounting instruction 1700 Tritronic 2016 The “Front left loaded" weight and pressure have now been entered and saved. 3. Enter the value “0” for “Front right loaded" for both the weight and the pressure and save it. Release 01/2025 Part no.: 161031 EN-0...
Mounting instruction 1700 Tritronic 2016 5.1.6.17 Form for recording the weights of an unloaded vehicle and a loaded vehicle Record the weights and pressures below. This way, if a remote control needs replacing, the values can be quickly entered without the need for a weighbridge. Release 01/2025 Part no.: 161031 EN-0...
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Mounting instruction 1700 Tritronic 2016 Record the weights and the corresponding pressures and use them as a reference if you need to re-enter the values of a loaded vehicle: Release 01/2025 Part no.: 161031 EN-0...
Mounting instruction 1700 Tritronic 2016 6.1 Enable or disable the drive height monitoring The drive height monitoring can be enabled or disabled as required. Following activation of the "Height control" function, the chassis of the semi-trailer shifts to the drive height, and the program constantly readjusts to the drive height if there are deviations while driving.
Mounting instruction 1700 Tritronic 2016 7.1 Enable or disable the EBS drive height function The EBS drive height can be enabled or disabled as required. Following activation of the "EBS drive height" function, the chassis of the semi-trailer shifts to the drive height once the set EBS speed is being exceeded.
Mounting instruction 1700 Tritronic 2016 8.1 “Restore function” start mode The Tritronic has the option to switch the "Restore function" on or off. This option lets you do the following: when the Tritronic is restarted, the settings that were used when switching off the program of the Tritronic automatically revert to the same set- tings as before the program was switched off.
Mounting instruction 1700 Tritronic 2016 9.1 Information, error messages and warnings Important: When using the optional functions, error and inform- ation messages may be displayed. In this case, consult the trailer manufacturer's manual. Ignoring messages can cause damage to the system! 9.1.1 Information messages Status messages Messages may appear on the screen when the system is in operation.
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Mounting instruction 1700 Tritronic 2016 No data Figure 9-2 This message will display after the remote control has started up if the remote control is not synchronised. Procedure 1. Follow the steps below. Figure 9-3 2. Follow this step to synchronise. The message will disappear from the screen after synchronising.
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Mounting instruction 1700 Tritronic 2016 Figure 9-4 3. Check if all functions are working properly in a suitable testing area. Adjust if necessary. Not conducting this check could lead to dangerous situations! Release 01/2025 Part no.: 161031 EN-0...
The screen will continue to light up in red until the error has been resolved. Consult the error code table. Figure 9-5 Code Message Solution 30 000 UNKNOWN Contact TRIDEC 30 001 Axle sensor steering Check axle sensor and cable 30 002 Kingpin sensor steering Check kingpin sensor and cable 30 003...
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Code Message Solution 30 006 Command cylinder blocked Manual action/ remove blockage Fuse malfunction of internal 30 007 Contact TRIDEC power supply Fuse malfunction of internal 30 008 Contact Tridec neutral Incorrect CAN connector 30 009 Swap CAN connectors in switch box.
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Mounting instruction 1700 Tritronic 2016 Code Message Solution Suspension sensor front 30 033 Check suspension sensor front right and cable right 30 034 Suspension sensor front left Check suspension sensor front left and cable Tritronic power supply too 30 035 Check computer power supply min.
Mounting instruction 1700 Tritronic 2016 9.2 System information You can find information regarding the "bluetooth" connection, programme version and the order number in the "System information menu". It is also possible to view readings of the steering and suspension sensors. 9.2.1 Reading the weight indication system The pressures and the corresponding weights measured by the system when the trailerdraw- bar trailer is either loaded or unloaded, can be read.
Mounting instruction 1700 Tritronic 2016 “Combi weight": A + B + C = All the weights added together (total weight of the vehicle com- bination). The given values are indicative and therefore not accurate!!! 9.2.2 Suspension sensors The numbers visible in the "Suspension sensors" menu (height control), are dependant on the functions that the trailer has been fitted with and are therefore order specific.
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Mounting instruction 1700 Tritronic 2016 Figure 9-6 The numbers 0,9 (front), -1,3 (rear left) and -0,5 (rear right) indicate that the suspension sensors are working. The number shown next to "∠ " (-90,0° < x,y°<90,0°) indicates that the level sensor is working. The number on the up side of the trailer indicates the angle between the trailer and the horizontal plane.
Mounting instruction 1700 Tritronic 2016 10 System options 10.1 Connection point for remote control Take the following into consideration when fitting the “Connection point for remote con- trol”: Install the connection point in a position that allows the system operator to have a complete overview of the working area.
Mounting instruction 1700 Tritronic 2016 Figure 10-2 10.3 Installing the CAN I/O module The measurements that are important for installation can be found in the diagram. Release 01/2025 Part no.: 161031 EN-0...
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Mounting instruction 1700 Tritronic 2016 Figure 10-3 The CAN I/O module may be installed in any location on the trailer. However, bear the fol- lowing in mind during installation: Install the CAN I/O module on the trailer chassis in a protected but accessible loc- ation.
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Mounting instruction 1700 Tritronic 2016 1. Connect the cables as shown here: Figure 10-4 Release 01/2025 Part no.: 161031 EN-0...
Mounting instruction 1700 Tritronic 2016 10.4 Extra control box When installing the extra control box, make sure it is in a position that allows the system operator to have a complete overview of the working area. Figure 10-7 Release 01/2025 Part no.: 161031 EN-0...
Mounting instruction 1700 Tritronic 2016 Figure 10-8 10.5 Large control box Weight* of the control box: approx. 55kg (*depends on the type and design). A large control box is installed when there is not enough space in the standard-size control box to house all the components.
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Mounting instruction 1700 Tritronic 2016 The control box has connections for hydraulic lines and hoses at the rear of the control box - see the control box assembly manual for more information. For the assembly, take into consideration the required length of the cable going to the con- trol box as specified on the order form.
Mounting instruction 1700 Tritronic 2016 10.6 Lift axle function 1 Axle (group) Take the following into consideration when fitting the Lift axle function 1 Axle (group): Always place the lift axle valves as close as possible to the hydraulic suspension cyl- inders that raise the axle.
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Mounting instruction 1700 Tritronic 2016 Figure 10-14 Bear the following in mind when installing: Mount the level sensor into the position indicated in the 2D-CAD drawing. The diagram shows the correct orientation. (see Figure 10-15) Figure 10-15 For the "slope driving" option, a second level sensor must be installed.Please note the fol- lowing during installation;...
Mounting instruction 1700 Tritronic 2016 10.8 Emergency circuit (optional) The Tritronic system can be fitted with an emergency circuit. Cable set 613995 is required for this. Bear the following in mind during installation of the emergency button (not included as standard): Install the emergency button in a position where it can be pressed at all times.
Mounting instruction 1700 Tritronic 2016 11 Safety & environment The following paragraphs contain information regarding safe use of the Tritronic system. It also describes what should be done when the Tritronic system reaches the end of its lifespan. 11.1 Safety & environment Operating a trailer with a Tritronic system installed may involve some possible risks.
Use a forklift for the assembly or disassembly of heavy components, or support them in another safe manner. Avoid unnecessary contact with oil and lubricants. Rub protective cream onto exposed body parts. Only use original TRIDEC parts. Release 01/2025 Part no.: 161031 EN-0...
Mounting instruction 1700 Tritronic 2016 12 Emergency operation If the remote control is not working, all trailer functions connected to the Tritronic system can still be activated. The manner in which this is done depends on whether there is a power source available or not.
Mounting instruction 1700 Tritronic 2016 12.2 Manual operation with power source Please note!: Manual steering of the wheels is ONLY per- mitted when the trailer is coupled. This is done to prevent unwanted movement in the front of the trailer. Please note!: Manual steering is NOT permitted if the brake or handbrake is engaged.
Mounting instruction 1700 Tritronic 2016 12.2.1 Steering wheels 1. Follow the steps below to steer the wheels. Figure 12-3 Please note!: The wheels must be returned to the driving dir- ection after manual operation is complete! 2. Reinstall everything in reverse order. Do not forget the O rings!!! Danger: Do not drive until all parts have once again been installed! Release 01/2025...
Mounting instruction 1700 Tritronic 2016 12.2.2 Height control Procedure: 1. Follow the steps below to set the height of the chassis. Consult the diagram in the hydraulics cabinet for the function assignments of the 4 but- tons! Figure 12-4 Ensure that no one is in the vicinity of the trailer when oper- ating the height control! Release 01/2025 Part no.: 161031 EN-0...
Mounting instruction 1700 Tritronic 2016 12.3 Manual operation without power source It is possible to execute the hydraulic functions even if the remote control is not working and there is no power source. Please note!: Manual steering of the wheels is ONLY per- mitted when the trailer is coupled.
Mounting instruction 1700 Tritronic 2016 Danger: Do not drive until all parts have once again been installed! 12.3.2 Height control Procedure: 1. Follow the steps below to set the height of the chassis. Figure 12-6 Ensure that no one is in the vicinity of the trailer when oper- ating the height control! Please consult the trailer manufacturer's manual regarding operating all other hydraulic functions of the trailer.
The guarantee is invalid if the stickers are not attached! Procedure 1. Attach the supplied CE sticker in a clearly visible position near one of the Tritronic components. WWW.TRIDEC.COM This product is according the European regulations for safety 201362 8300_019 13.2 Delivery inspection...
Mounting instruction 1700 Tritronic 2016 Control points Action Check that the computer is securely mounted to Selector switch the chassis. Remote control Check that the remote control is working. Check that all programmed Tritronic functions are working correctly. If installed, check that the signal lights are work- Signal lights ing correctly.
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TRIDEC. The sales conditions for the guarantee period stipulated enter into effect upon receipt. The buyer will not be covered by the guarantee for the supplied products if the registration form is not returned to TRIDEC. Release 01/2025 Part no.: 161031 EN-0...
Tridec. 14.1 Cleaning All Tritronic system components meet the IP 67 standard and are therefore dust and water- proof. Nevertheless, TRIDEC strongly advises against cleaning components with a high pres- sure washer. Figure 14-1 14.2 Delivery, storage and guarantee...
Mixing up the parts could cause the system to work incor- rectly! Warranty: TRIDEC uses the "Metal Union" terms and conditions together with the additional guarantee conditions relating to the Tritronic purchased . These terms and conditions can be found at TRIDEC (www.tridec.com).
Mounting instruction 1700 Tritronic 2016 14.4 Model designation Products manufactured by TRIDEC are labeled with a sticker. 8300_007 Abb.14-2 This sticker contains important information for ordering spare parts. All product-specific information is derived from the serial number on this sticker.
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Mounting instruction 1700 Tritronic 2016 WD-900-S LV-OCW xxxxx-x-xxx Description C, L C= Cast Steel, L=Welded B= Concrete Transportation W= Wheeled case xxxxx-x-xxx Serial number Table-6 Type encoding Release 01/2025 Part no.: 161031 EN-0...
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Chance of dam- Important Information age to the sys- restriction! regarding use! tem! Wear safety Wear head pro- Provisions set by shoes tection Tridec. Wear work Wear safety cloth- Surface treatment gloves Wear hearing Wear safety Information protection glasses regarding storage Assembly...
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