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Vulcan-Hart VS1 Operator's Manual

With variable frequency drives
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HOIST
PALAN
!
WARNING

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Summary of Contents for Vulcan-Hart VS1

  • Page 1 HOIST PALAN WARNING...
  • Page 2 The Vulcan Hoist Company Ltd.
  • Page 3 Table of Contents...
  • Page 5 1. Important Information and Warning 1.1 General Warnings and Framework Danger, Warning, Caution and Notice DANGER WARNING CAUTION NOTICE For any questions or comments:...
  • Page 6 WARNING Equipment described herein is not designed for and...
  • Page 7 DANGER Hazardous voltages are present in the electrical components and connections between these components. To avoid a shock hazard, DO NOT perform ANY mechanical or electrical maintenance on variable frequency driven hoists within 10 minutes of de-energizing (disconnecting) the hoist s power source. NOTICE...
  • Page 8 Warning Labels...
  • Page 9 1.3 Nameplates 1.4 Capacity Tags...

  • Page 10: Technical Information

    2. Technical Information 2.1 Product Identification Model Numbers Serial Numbers Operating Conditions and Environment Temperature range Humidity Enclosure Rating Duty rating 2.2 Applicable Standards • • • •...

  • Page 11: Unpacking And Installation

    3. Unpacking and Installation 3.1 Unpacking Chain Container Installation DANGER WARNING...

  • Page 12: Mounting The Hoist

    3.3 Mounting the Hoist 3.3.1 Hook-Mounted Hoists WARNING...
  • Page 13 3.3.2 Lifting Ring-Mounted Hoists 3.3.3 Upper Hook or Lifting Lug Alignment...
  • Page 14 3.4 Chain Lubrication and Alignment DANGER...

  • Page 15: Electrical Connection

    3.5 Control Pendant Connection 3.6 Electrical Connection WARNING 3.6.1 Setting the Supply Voltage DANGER...
  • Page 16 3.6.2 Connecting the Power Cable to your Electrical Network 3.6.3 Checking for Adequate Voltage at the Hoist...
  • Page 17 • • • • • Approximate Distance in Feet to Center of Distribution CURRENT AMPERES Copper Conductor Sizes in AWG. Calculated for Conductor Temperature of 60 C and Ambient 30...
  • Page 18 3.7 Functional Verification and Trial Operations • • • • •...

  • Page 20: Operation

    4. Operation 4.1 Introduction...

  • Page 21: Instructions For Operation

    4.2 Instructions for Operation Taking precedence over any specific rule, however, is the most important rule of all: shall should Shall Should: WARNING THE OPERATOR SHALL:...
  • Page 22 THE OPERATOR SHALL:...
  • Page 23 4.3 Daily or Prestart Inspection 4.4 Hoist Controls...

  • Page 24: Inspection Classification

    5. Inspection 5.1 General • Designated Person • Qualified Person - • Normal Service • Heavy Service • Severe Service 5.2 Inspection Classification Initial Inspection Inspection Classification FREQUENT Inspection • • • • PERIODIC Inspection • • • •...

  • Page 25: Frequent Inspection

    5.3 Frequent Inspection Items Inspection and criteria...

  • Page 26: Periodic Inspection

    5.4 Periodic Inspection 5.4.1 Periodic Inspection Items TABLE 5-2: PERIODIC INSPECTION Items Method Criteria Action...
  • Page 29 5.4.2 Load Chain Discard Criteria DO NOT USE ≤ ≥ ≤ ≥ 5.4.3 Upper and Lower Hooks Measurement and Discard Criteria ≥ ≤ ≤ ≥ ≤ ≤ ≥ ≤ ≤...

  • Page 30: Occasionally Used Hoists

    5.4.4 Lifting Ring Measurement and Discard Criteria ≤ ≤ ≤ ≤ ≤ ≤ 5.4.5 Second Fall Pin Measurement and Discard Criteria ≤ ≤ 5.5 Occasionally Used Hoists • • 5.6 Inspection Records...

  • Page 31: Maintenance

    6. Maintenance 6.1 Maintenance Schedule and Records 6.2 Lubrication Load Chain, Hooks, and Loaded Parts 6.2.1 Load Chain • • • • • 6.2.2 Hooks and Suspension Components: • • 6.3 Lubrication — Gearbox...

  • Page 32: Load Chain

    6.4 Load Chain 6.4.1 Lubrication and Cleaning 6.4.2 Load Chain Replacement DANGER...

  • Page 33: Brake Adjustment

    6.5 Brake Adjustment ≤ ≥...
  • Page 34 6.6 Storage 6.7 Outdoor Installation 6.8 Operational Environment • • • • •...

  • Page 35: Troubleshooting

    7. Troubleshooting WARNING Hazardous voltages are present in the hoist and in connections between components.
  • Page 37 7.1 VFD Error Codes WARNING Hazardous voltages are present in the hoist and in connections between components.
  • Page 39 8. Parts List...

  • Page 42: Warranty

    9. Warranty Warranty explanation and terms...
  • Page 43 APPENDIX Definitions of various hoist terms...
  • Page 45 Overall Dimensions Dimensions hors-tout / Lug-mounted Chain containers Mon é par œille / Paniers à chaî ne / 120' 160' Hmin VS1-A250 12.6 0.71 0.79 0.91 1.40 11.5 15.5 11.5 19.2 13.4 19.2 13.4 23.1 VS1-A500 15.4 0.71 0.87 1.06 1.55...
  • Page 46 Hook-mounted Chain containers Monté par crochet / Paniers à chaî ne / 120' 160' Hmin VS1-A250 14.6 0.71 0.79 0.91 1.40 11.5 17.5 11.5 21.2 13.4 21.2 13.4 25.1 VS1-A500 17.5 0.71 0.87 1.06 1.55 11.5 17.6 11.5 21.3 13.4 21.3...
  • Page 47 Monté sur chariot Nova NPTL 1t ou NGTL 1t seulement Chain containers Paniers à chaî ne / Mounted on Nova NPTL 1t or NGTL 1t trolley only 120' 160' Modè le Hmin Wmin Wmax Model VS1-A250 15.4 0.71 0.79 0.91 11.5 14.3 11.5 14.3 13.4 16.2 15.3...

  • Page 48: Spécifications Techniques

    Technical Specs Spé cifications techniques / VS1-A250 VS1-A500 VS1-B500 VS1- B1000...
  • Page 50 Hook Inspection Inspection des crochets /  NOTICE               ...
  • Page 51 NOTES...
  • Page 52 NOTES...

This manual is also suitable for:

Vs1-a250Vs1-a500Vs1-b500Vs1-b1000

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