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Summary of Contents for BSM BSM-400DW
- Page 1 CNC Milling Machine BSM-400DW Operating Instructions V2-20230705 Updated Chengdu Besmile Biotechnology Co.,Ltd. www.bsmdental.com...
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Page 2: Table Of Contents
BSM-400DW Content Preface ..........................2 Chapter 1 Introduction/Description of the equipment ............ 4 1.1 Introduction of the Equipment ................... 4 1.2 Description of the Equipment ..................5 Chapter 2 Installing ......................7 2.1 Checking Before Unpacking ..................7 2.2 Handling And Storage ....................7 2.3 Installing Environment .................... -
Page 3: Preface
BSM-400DW Preface Dear Customer: Thank you for choosing the universal dry and wet milling machine BSM-400DW from Chengdu Besmile Biotechnology Co.,Ltd. (abbreviated as BSM hereafter). BSM is a dedicated manufacturer of dental cad/cam materials, equipment and solutions. All of our BSM products are manufactured in-house. - Page 4 BSM-400DW *Statement 1) BSM-400DW is recommended to mill the materials indicated in chapter 1.1. Other types of materials are not recommended to be processed on the equipment, otherwise BSM will not bear the responsibility for the equipment damage therefore incurred.
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Page 5: Chapter 1 Introduction/Description Of The Equipment
删除[Seline]: 1.1 Introduction of the Equipment BSM-400DW is a 4-axis universal dental grinding and milling machine, designed for digital dental CAD/CAM solutions. This machine adopts the most advanced 4-axis technology and cutting-edge CAM software with high precision, efficiency, reliability and intelligence. -
Page 6: Description Of The Equipment
BSM-400DW 1.1.2Axes Data X route 145mm Y route 100mm Z route 90mm Repetition Positioning 0.02mm A-axis rotation 0.005mm 0°~360° accuracy accuracy range 1.2 Description of the Equipment 1.2.1 Description of the Nameplate “No.” indicates the Manufacturing Number. It is generally composed of :Model of the equipment+Version+Manufacturing Date(Year-Month-Date)+ Manufacturing Serial No. - Page 7 BSM-400DW 1. LED touch screen : to operate the machine 2. Operation button: to start, reset, pause and operate the machine； 3. Visual window: to observe the running status of the machine； 4. Supporting base: to support the machine and prevent jitter during processing 5.
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Page 8: Chapter 2 Installing
BSM-400DW Chapter 2 Installing 2.1 Checking Before Unpacking Please CHECK if there are any visible damages ON THE PACKAGE before unpacking. Please contact BSM/BSM local dealers if any damages spotted. 2.2 Handling And Storage Handling Please use a lift truck or forklift to transport. Do not lift the machine packing box directly with both hands to avoid personal injury. -
Page 9: Installing
BSM-400DW 2) The temperature and humidity of the machine installation site shall not exceed the range specified in the specification. Basic requirement: Please pay attention to the following matters to ensure the product comply with the warranty and future maintenance: Power Single-phase 220V/ 50Hz ... - Page 10 Remove the foam covering from the machine. STEP TWO Checking before installing Each BSM-400DW is subject to strict quality control and enhanced anti-collision packaging before leaving the factory. After unpacking, you need to check following items: Appearance Checking ...
- Page 11 BSM-400DW Product Name Specification Quantity CNC Milling Machine BSM-400DW Cooling water tank T hex wrench Power cord User Manual Air tube 1.5m CAD software 3mm Diamond ball cutter 2mm Diamond ball cutter 1mm Diamond ball cutter Milling burs 2.5mm Bistrique 1.0mm Bistrique...
- Page 12 BSM-400DW STEP THREE Removing limit accessories Place the 400DW main body on a level and stable location, take out the transport fixing accessories. In order to prevent collisions during transportation, the X, Y, and Z axes of the machine are fixed at the limit when leaving the factory: ...
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Page 13: Precautions Before Run-In
BSM-400DW STEP FOUR Cable and cord connecting Connect the power cord, air supply system and vacuum system as required. Power connection: Connect the single-phase 220v, 50hz power to the No.10 aviation socket through the power cable. Tracheal connection: Connect 0.8 Mpa pressure, dry air to the machine through No.12. - Page 14 BSM-400DW the appropriate pressure: 0.5 MPa to 0.8 MPa to ensure adequate air pressure for switching milling burs and to prevent machine damage lead by milling burs collision.) Do not rotate holder and XYZ axis with your hand before the power is off (doing so may cause zero offset, loss of accuracy, and severe cases may cause damage to the machine.)
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Page 15: Chapter 3 Operation
BSM-400DW Chapter 3 Operation 3.1 Preparing Jobs Activating the machine You need to activate the machine when it is first used or after the expiration of the machine's usage period: 1) After powering on the machine, enter the Registration Code provided by the manufacturer in the machine registration dialog box that pops up;... - Page 16 BSM-400DW 2: 2#: Place 2mm ball milling tool 3: 3#: Place 1mm ball milling tool 4：4#: Place 2.5mm glass ceramic milling tool 5：5#: Place 1.0mm glass ceramic milling tool 6：6#: Place 0.6mm glass ceramic milling tool Note: If there is no tool in the magazine, insert the tools in the order shown above.
- Page 17 BSM-400DW Fig.2 1）For example, the current tool in the system in Figure 1 is tool number 1 and a 3mm tool. Please check whether the tool on the spindle in Figure 2 matches the current tool number in the system in Figure 1. If it does not match, please change the tool number on the system interface to the same serial number as the spindle clamping tool.
- Page 18 BSM-400DW a. Click the current tool number input box, in the pop-up dialog box, enter the modification password "123456" to enter the following tool modification interface, and then enter the same tool number as the spindle in the pop-up dialog box.；...
- Page 19 BSM-400DW Network checking 1) Insert the network cable into No.9 Socket 2) Click the “Manufacturer mode” on the screen 3) Enter the password "123456" and select "System" 4) Click "Show desktop" to check the network connection status. Chengdu Besmile Biotechnology Co., Ltd 18 / 44 www.bsmdental.com...
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Page 20: Control Interface Introduction
BSM-400DW 3.2 Control Interface Introduction This machine provides two modes for convenient operation and maintenance: Operator Mode and Manufacturer mode. Manufacturer mode can only be used by BSM technicians or with the permission of BSM. Operator Mode Introduction 1) Operator Manual Mode Actual F: the actual speed in the NC program when the system is in cutting mode Tool Unclamp: tool unclamp/clamp button. - Page 21 BSM-400DW X: Mechanical coordinate of the current X-axis Y: Mechanical coordinate of the current Y -axis Z: Mechanical coordinate of the current Z -axis A: Mechanical coordinate of the current A -axis Auto: automatic mode in the operator interface Manual: manual mode in the operator interface...
- Page 22 BSM-400DW Breakpoint Resume：An interrupted job will be continued automatically while click this icon. Start Stop Terminate Reset Manufacturer Mode Introduction 1) Manufacturer Manual Mode Chengdu Besmile Biotechnology Co., Ltd 21 / 44 www.bsmdental.com...
- Page 23 BSM-400DW *How to return to the reference point? If you select Ref, all axes will move back to the original position. *How to switch to high speed mode? If you select Jog, Inc or HW, and then select Rapid, you can switch to the high speed.
- Page 24 BSM-400DW Spindle speed: Spindle speed while finding edge and axis optical F1 Record X1：Record the X1 coordinate value F2 Centering In：Record the X2 coordinates and calculate the X-axis G54 coordinates F3 Record Y: Record Y1 coordinates F4 Centering In: Record the Y2 coordinate values and calculate the Y-axis G54 coordinates Chengdu Besmile Biotechnology Co., Ltd...
- Page 25 BSM-400DW Position Setting Mode Travel Range: Upper/lower limit of path of each axis of the machine Tool position: Tool Coordinate Setting Decelerate Pos.：Change/calibrate the tool deceleration position CT Lower Pos.: The Lower limit of path of the axis when changing the tool ...
- Page 26 BSM-400DW This mode is used for manual testing of some commands MDI(1)-(8): MDI Command Input Field. You can enter the M code that needs to be executed Execute(1)-(7)：Executing the corresponding (1)-(7) instructions in MDI Tool changing mode If you click T1-T7 in tool change mode, the machine will perform the corresponding tool change operation respectively.
- Page 27 BSM-400DW BreakPoint Resume: This mode is used when the machine is abnormally powered off during the milling process and need to continuously run the previous milling program. When using this mode, you must ensure the same processing file (STL file) is available in the machine system, or the USB flash disk which loaded the processing file has not been removed before powering on, otherwise, this operation is invalid.
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Page 28: Reset
BSM-400DW *Note: The above interfaces must be operated under the guidance of the manufacturer, otherwise, the accidents caused by the careless manual operation would be borne by the operator. Log Log is used to view records of previous operation of the machine and alarm information to help troubleshooting the machine. - Page 29 BSM-400DW 2) Select the “Ref” and click “all” buttons. When the mechanical coordinates of each axis are displayed as 0 and there is a zero completion mark on the front of the axis, it means that the reference point return is complete.
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Page 30: Program Import And Operation
BSM-400DW 3.4 Program Import and Operation Before the import and operation of the machine programs, it is necessary to ensure that the machine has completed the zeroing operation as Article 3.3 and the machine has not given an alarm. The specific operations are as follows:... - Page 31 BSM-400DW 3) When a sentence "Processing program loading succeeded" shows on the machine operation interface, it means that the program you chosen is imported successfully and the file name of the imported program is displayed at 1 Chengdu Besmile Biotechnology Co., Ltd 30 / 44 www.bsmdental.com...
- Page 32 BSM-400DW 4）Click the operation button "F5" on the machine operation interface to process the current program It is necessary to verify the machine accuracy before the machine is used to avoid the loss of machine accuracy due to vibration during transportation. The specific...
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Page 33: Tool Operation
BSM-400DW Program copy and deletion This machine supports file copying, uninstalling and deleting Local: indicating where the local programs store USB: indicating where the imported USB programs store Load: loading the programs from Local or USB disk programs Unload: uninstall the programs from Local or USB disk programs... -
Page 34: Raw Material Holding
1) Please make sure that the holder and the milling working cabin are clean without any dust when change the raw material 2) If the holder was deformed, please stop to using and contact BSM/BSM local dealers . 3) Please tighten each screw of holder uniformly. It is not advised to tighten screw one by one to avoid edge breakage of raw material. -
Page 35: Chapter 4 Maintenance
BSM-400DW Chapter 4 Maintenance 4.1 Before power on Please check the “compressed air pressure” and make sure the pressure switch ＞ 0.65MPa before turn on milling machine. 1) If the air pressure is not enough, the milling machine can’t be started. -
Page 36: During Processing
BSM-400DW spindle is loose. The cleaning of working compartment After processing every day, use a high-power vacuum cleaner to clean the dust in the cracks around the dust cover. Prevent the dust cover from jamming during the operation of the machine, resulting in loss of machine accuracy or collision. -
Page 37: Chapter 5 Trouble Shooting
BSM-400DW Chapter 5 Trouble Shooting 5.1 Alarm List Trouble Cause Analysis Solution No display on the The internal power supply of the Turn off the power and panel when power machine may be disconnected check whether power line of machine is... - Page 38 2、The milling bur is severely worn burs Note: For other faults other than the above faults, please contact BSM/BSM local dealers as soon as possible *The machine must not be used for functions other than those functions indicated by the manufacturer, otherwise the warranty will be void.
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Page 39: Chapter 6 Calibration The Axes
BSM-400DW Chapter 6 Calibration the Axes *Note: Only for when the axis occurs disorientation and deviation. At factory, this machine has been calibrated to achieve the precision of dental milling. Only if the accuracy of the machine is lost will you need to re-calibrate it. Two calibration... -
Page 40: Glass Ceramic，Gs_2#Location Center Location
BSM-400DW 6.1 Glass ceramic，GS_2#Location Center location *Calibration method for cube blocks（10mm*10mm*10mm）：In Auto mode, load the program "GS_2#_wood cube 10x10 center.NC" for milling, and then measure it as shown in the picture. 1) The Y-axis is offset as shown in the figure: the A-axis line is calibrated Y axis measured 10.66mm, the upper part of the positive direction to Y offset... -
Page 41: Titanium Block: Titanium Rod Pr#1 Position
BSM-400DW -39.45mm can be, Z value is less than the standard value, the same as the opposite Calculation 6.2 Titanium block: titanium rod Pr#1 position *Cuboid block calibration method(6mm*6mm*18mm): In Auto mode, load the program "Pr_1#_Titanium rectangular 6X6.nc" for normal cutting, and after cutting, measure as shown in the picture. - Page 42 BSM-400DW part of the negative direction, the same reason for the opposite calculation The upper part is in the negative direction, and the calculation is the opposite. 2) The Z-axis is shifted as shown: Z measured 6.22mm, offset 0.22mm to Z positive direction, take half of the error value 0.22mm/2=0.11mm, the error direction is -0.11mm, the workpiece origin...
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Page 43: Contact Information
BSM-400DW Contact Information Thank you for choosing the universal dry and wet milling machine BSM-400DW from Chengdu Besmile Biotechnology Co., Ltd again. For any questions or additional support, please contact BSM/BSM local dealers and we are looking forward to assisting you.
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