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Pergola Depot Big Kahuna LITE Assembly Instructions Manual

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Assembly Instructions
Big Kahuna Ô LITE Pergola Kit
Thank you for purchasing a do-it-yourself pergola kit from Pergola Depot!
Before beginning to install your new pergola, please read these instructions entirely to
familiarize yourself with the complete process. In addition to these instructions, we have a
variety of information and resources available on our website under the Resources menu,
including How to Measure for a Pergola and Installation Information.
Contact us if you have questions or need help!
Call: 1-877-563-0002
Email: info@pergoladepot.com
Visit: https://pergoladepot.com/
The Team at Pergola Depot

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Summary of Contents for Pergola Depot Big Kahuna LITE

  • Page 1 Assembly Instructions Big Kahuna Ô LITE Pergola Kit Thank you for purchasing a do-it-yourself pergola kit from Pergola Depot! Before beginning to install your new pergola, please read these instructions entirely to familiarize yourself with the complete process. In addition to these instructions, we have a variety of information and resources available on our website under the Resources menu, including How to Measure for a Pergola and Installation Information.
  • Page 2: Tools And Supplies Needed

    For Pressure Treated Pine kits using post bases on concrete: you will also need a 5/32" masonry drill bit, and a #2 Philips bit or #2 Philips screw driver Kit Components Assembly Instructions – Big Kahuna LITE Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 2...
  • Page 3 These materials can also be purchased as accessories from us or from your local hardware store. Instructions for post base installation are provided below, and we have a video on the Installation Information page on our website. Assembly Instructions – Big Kahuna LITE Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 3...
  • Page 4 Using 6” screws provided, temporarily screw each rafter through the predrilled holes into the beams. Screw them in just enough to hold the rafter in place. Assembly Instructions – Big Kahuna LITE Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 4...
  • Page 5 If you are on grass or dirt, stick the flags that are provided with the kit into the ground on all corners where it says post. Assembly Instructions – Big Kahuna LITE Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 5...
  • Page 6 Hammer the anchor down into the hole in the concrete until it is against the post base, but do not tighten. Repeat for each base. Assembly Instructions – Big Kahuna LITE Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 6...
  • Page 7 Step 12 - Place 1 washer on each ½” bolt. Lift the beam assembly enough to fit the • bolts between the ground and the beam and insert the bolts into the holes from the Assembly Instructions – Big Kahuna LITE Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 7...
  • Page 8 Check for level and plumb on the posts, beams, and rafters. Hint: A common solution is to adjust the amount of Assembly Instructions – Big Kahuna LITE Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 8...
  • Page 9 To install the first four, slide the corner braces, with the long side towards the top, in between the two pieces of wood that make up the beam until flush Assembly Instructions – Big Kahuna LITE Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 9...
  • Page 10 Any feedback on how we can make our kits easier to install will be very helpful. Pictures are always welcome! Assembly Instructions – Big Kahuna LITE Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 10...
  • Page 11 Built with pride in the U.S.A! Pergola Depot Call: 1-877-563-0002 Email: info@pergoladepot.com www.pergoladepot.com Assembly Instructions – Big Kahuna LITE Pergola Kit – 877-563-0002 – www.pergoladepot.com Page 11...