Related Manuals for Bad Boy 60'' Mid Mount Mower
Summary of Contents for Bad Boy 60'' Mid Mount Mower
- Page 1 60'' Mid Mount Mower TRACTOR IMPLEMENT OWNER’S OPERATOR SERVICE MANUAL For additional information, please see us at www.badboycountry.com...
- Page 2 Assembly, initial lubrication, and verification of proper installation of this product is the responsibility of the Bad Boy dealer. Be familiar with the safety rules and instructions found in this manual. Ensure all items on the Dealer’s Pre-Delivery and Delivery Checklists in this manual are completed before releasing the cutter to the new owner.
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Page 3: Table Of Contents
TABLE OF CONTENTS SPECIFICATIONS ................ 4 SAFETY RULES ................5 GENERAL INFORMATION ................ 8 OPERATION ................8 TROUBLESHOOTING ..............12 DECK ASSEMBLY AND PART LIST ............1 3 INSTALLATION INSTRUCTION ..............17 PRODUCT WARRANTY ................. 22 PAGE 3... -
Page 4: Specifications
SPECIFICATIONS 60’’ DECK Category Mid Mount Mower Gear Box BB_GB_03642 Warranty 2 Year 450 lbs Weight Total Width (With Chute) 73 ½’’ Cut Range 1’’-5’’ Tractor Mid PTO RPM 2000 RPM Oil and Fluid EP 80W-90 500ml / 16.9 oz Drive Type Gearbox Over Belt PTO Driveline Protection... -
Page 5: Safety Rules & Information
SAFETY RULES/INFORMATION NOTE: Safety instructions are important! While these instructions may seem lengthy or redundant, they are presented for your safety. Safety alerts and symbols will appear throughout the manual to indicate potential hazards. When you see any of these symbols, be aware and read the instructions and or cautions carefully. -
Page 6: Safety Rules
SAFETY RULES Note: (Safety instructions are important!! While these instructions may seem lengthy or redundant, they are presented for your safety) TRAINING ■ Almost all accidents arising from the use of equipment such as this that has resulted in injury or death would have been avoided had instructions such as these been adhered to. - Page 7 ■ Inspect and clear the area of stones, branches, or other hard objects that might be thrown, causing injury or damage. OPERATION ■ Do n ot allow bystanders i n the area when operating, attaching, r emoving, assembling, or servicing the cutter. ■...
- Page 8 ■ Do not allow b ystanders in the area when operating, attaching, removing, assembling, or servicing equipment. ■ Keep all persons away f rom operator control area while performing adjustments, service, or maintenance. ■ Do not m odify o r a lter (or permit anyone else to m odify or a lter) the equipment or any of its components in any way.
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Page 9: General Information
The illustrations and data used in this manual were current at the time of printing, but due to possible running changes, your machine may vary slightly in detail. Bad Boy reserves the right to redesign and change the machines as necessary without notification. - Page 10 STORAGE ■ Disconnect mower driveshaft and secure up off the ground. Raise mower with 3-point hitch. Place blocks under mower. Slowly lower the mower onto the blocks. Disconnect the mower from the tractor 3-point hitch and carefully drive tractor off of mower. ■...
- Page 11 LUBRICATION Do not allow excess grease to collect on or around parts, particularly when operating in sandy areas. Use a spray lithium grease for all locations unless otherwise noted. Equipment is shipped with gear oil. Gearbox needs 16.9 oz. of SAE gear oil; 80W-90 is recommended for all temperatures.
- Page 12 DRIVELINE SHEAR-BOLT REPLACEMENT ■ Always use a 5/16˝ x 2 1/2˝ SAE grade 5 bolt as a r eplacement part. Using a hardened bolt (such as grade 8) may result in damage to driveline or gearbox. Slide the driveline bell shield (covers the U-joint of the PTO shaft and input shaft of gearbox) back along the driveline guard.
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Page 13: Troubleshooting
■ Sand down scratches and the edges of areas of missing p aint and coat with Bad Boy touch- up paint. - Page 14 .505 ID X 1.000 OD X .125 THICK FLAT WASHER NYLON 013-0004-00 5/16-18 ACORN NUT HIGH-CROWN ZC 091-0421-00 60'' Mid Mount Mower Belt Route Decal 018-0010-00 1/2-13 X 90MM HEX FLANGE BOLT W/SHOULDER (GR.8) ZINC 091-3012-LE Danger Decal for Black Parts...
- Page 15 PARTS SECTION: Mid Mount Mower Deck...
- Page 16 PARTS SECTION: 60" Mid Mount Mower...
- Page 17 PARTS SECTION: Mid Mount Gear Box...
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Page 18: Installation Instruction
INSTALLATION INSTRUCTIONS... - Page 19 NOTE: Double capital letters (i.e. AA, DD) are referring to the labeled hardware items included in the hardware skin package. A. Install the mid deck hanging brackets. 1. Locate the hole positions on the tractor frame where the brackets will be mounted. (Figure 1A) depicts the right side of the tractor.
- Page 20 (Section A. continued) 2.Use bolt BB and washer AA (one each) to install the Lift Bar Hangers as indicated in (figure 3A). Torque to 55 ft-lb. 3. Re-install the bolt and nut previously removed (Figure 1A) along with washer AA to install the Lift Bar Hanger RH as indicated in (Figure 4A).
- Page 21 ued) (Section A. contin Install the Deck Indicator. Secure the bracket using bolt DD and nut EE as indicated, (Figure 9A) . Torque to 55 ft-lb. DECK INDICATOR Figure 9A Install the Tractor Deck Stop and Hanger LH using the bolts BB and washers AA, (Figure 10A). Torque to 55 ft-lb.
- Page 22 B. Install the front and rear mounting brackets along with the Tractor Deck Indicator Rod. 1. Locate and remove the two Spacers, Lynch Pins, and Flat Washers on the lower lift arms (Figure 1B). Retain the Lynch Pins and Flat Washers to be used in the next step. 2.
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Page 23: Product Warranty
(Section B. continued) 4. On both sides of the tractor frame, remove and retain the two bottom bolts indicated (Figure4B). 5. Install the Front Pull Bar Hangers on the inside of the tractor frame. Align the hanger holes with the bottom holes on the tractor frame and secure them using the bolts and nuts removed in the previous step. - Page 24 C. Attach the Mower Deck 1. Install the rear Joint Pins and the L-Bolt to the right and left side Mid Drag Links (Figure 1C). Insert the Joint pin to the appropriate hole and use the II Flat Washer and the KK Cotter pins to secure.
- Page 25 (Section C. continued) 4. Attach the PTO to the mower deck and secure with a bolt LL and nut MM (Figure 4C). Torque to 13 ft-lb. 5. Carefully drive the tractor over the deck as indicate in (Figure 5C). 2x4’s can be used as step-ups to get the front wheels on to the mower deck surface.
- Page 26 (Section C. continued) 8. Place the Front Hook Bar into the Front Pull Bar Hangers as indicated (Figure 8C). 9. Place the front portion of the Front Pull Bar into the Front Hook bar and use a 1/2” drive ratchet to swing the Front Pull bar into position (Figure 9C).
- Page 27 12. Attach the quick-attach end of the PTO from the mower deck to the tractors PTO (figure 12C). Figure 12C...
- Page 28 D. Level the Mower Deck 1. To begin leveling the deck, move the tractor to a smooth, level surface. 2. Ensure the tire pressure is 20psi. this is set using the factory tire. The deck height will be greatly affected by different tires and or tire pressure. 3.
- Page 29 (Section D. continued) NOTE: The deck may not go all the way to the highest position at this time, this step is just for checking deck level from side to side. 4. Once the deck is level and raised in highest position, measure from the ground to the front-bottom edge of the deck.
- Page 30 LIMITED WARRANTY Bad Boy Cutters warrants to the original purchaser of any new Bad Boy Cutter(s) that the equipment be free from defects in material and workmanship for a period of two (2) year from date of retail sale.
- Page 31 BAD BOY CUTTERS WILL NOT BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL, OR SPECIAL DAMAGES AND/OR EXPENSES IN CONNECTION WITH THE PURCHASE OR USE OF THE CUTTER.
- Page 32 102 Industrial Drive Batesville, Arkansas 72501 (870) 698-0090...
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