ABB WavePro-D Installation And Maintenance Manual
ABB WavePro-D Installation And Maintenance Manual

ABB WavePro-D Installation And Maintenance Manual

Rack busway

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Installation and Maintenance Manual
WavePro-D
Rack Busway
• Unparalleled safety and protection
measures
• Wide range of designs meeting
customer's stringent requirements
• Lower installation and maintenance
costs

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Summary of Contents for ABB WavePro-D

  • Page 1 — Installation and Maintenance Manual WavePro-D Rack Busway • Unparalleled safety and protection measures • Wide range of designs meeting customer’s stringent requirements • Lower installation and maintenance costs • •...
  • Page 2 ABB Busway provides a safe, reliable and cost-effective means of distributing electrical power in data center, commercial and industrial applications. As an alternative to cable, ABB’s busway solutions offer a range of products to ensure safe, flexible, and reliable cost-effective distribution of electrical power.
  • Page 3: Table Of Contents

    Annex 1: Bolt tightening torque Warning The installation of WavePro-D busway must be carried out by professionals according to the installation instruction manual. The installation personnel shall be trained on the installation of electrical products, have relevant installation qualifications, and wear...
  • Page 4: Warning, Caution And Attention Symbols Used In This Instruction Manual

    The features described in this specification do not appear in all busway systems. ABB is under no obligation to inform the user of this manual for future changes.
  • Page 5: Precautions For Storage

    WavePro-D Rack Busway Installation and Maintenance Manual — Precautions for storage, handling and loading/ unloading Precautions for storage • Before storage, check whether the busway is damaged due to transportation and handling. If any damage is found, notify the carrier immediately.
  • Page 6: Preparation Before Installation

    WavePro-D Rack Busway Installation and Maintenance Manual — Preparation before installation Requirements for busway installation operators The installation, operation and maintenance of the busway shall be completed by professional installation personnel, and the installation personnel of the busway shall meet the following requirements: •...
  • Page 7: Installation Of Busway

    WavePro-D Rack Busway Installation and Maintenance Manual — Installation of busway Straight section installation 1.Structure description of straight section of busway: • For the phase sequence of the straight section of the busway, you can refer to the phase sequence label at the end of the busway, or refer to the identification of the busway itself in the following figure: the length of the insulating sleeve on the neutral conductor (N) shall be longer than that of other phase conductors.
  • Page 8 WavePro-D Rack Busway Installation and Maintenance Manual — Installation of busway Straight section installation 1. Tools • Tape measure, megger, torque socket wrench, Allen wrench, etc. 2. Preparation before installation • Find out the busway and joint to be installed according to the busway drawings.
  • Page 9 WavePro-D Rack Busway Installation and Maintenance Manual 5. Adjust the supports and hangers corresponding to the two sections of busways to make them aligned and horizontal, and then adjust the busways and joints to make the copper bars of the two sections of busways inserted in place at the connection part.
  • Page 10 WavePro-D Rack Busway Installation and Maintenance Manual — Installation of busway Busway orientation Flatwise installation Card board Bracket Edgewise installation The ceiling Clips Bracket...
  • Page 11 WavePro-D Rack Busway Installation and Maintenance Manual — Installation of busway Tap-Off Unit Warning Busway may only be performed by skilled and qualified personnel. Turn off the power of the Tap-Off Unit before installation or removal. Do not operate switch or breaker with the cover open.
  • Page 12 WavePro-D Rack Busway Installation and Maintenance Manual — Installation of busway Installation of Tap-Off Unit 3. Installation tools: slotted screwdriver, cross screwdriver, allen wrench, etc. 4. Preparation before installation • Find out the Tap-Off Unit to be installed according to the installation drawings •...
  • Page 13: Busway Commissioning, Operation And Maintenance

    WavePro-D Rack Busway Installation and Maintenance Manual — Busway commissioning, operation and maintenance Commissioning and operation 1. After the installation of the whole busway run, its insulation resistance shall be greater than 20 megohms. 2. If the busway is installed in a humid place, its insulation resistance may drop below 20 megohms after a period of time.
  • Page 14: Safety Precautions

    WavePro-D Rack Busway Installation and Maintenance Manual — Safety precautions • Safety helmet shall be worn when entering the construction site. • Do not enter the lifting range. • Warning tape shall be set at the material stacking place to prevent collision or damage.
  • Page 15: Common Malfunction And Handling Methods

    WavePro-D Rack Busway Installation and Maintenance Manual — Common faults and handling methods Common Faults and Responses Overheating Causes Overheating may result from excessive load, poor connections, or diminished insulation performance. Responses Check the load to prevent overloading. Tighten loose connections. Address insulation issues with drying or material replacement.
  • Page 16: Annex 1: Bolt Tightening Torque

    WavePro-D Rack Busway Installation and Maintenance Manual — Annex 1: Bolt tightening torque See the following table for the tightening torque of all other bolt connections, except for the joint according to special requirements: Bolt specifications Torque value 4.8 Grade (N.m)...
  • Page 17 — Notes...
  • Page 18 — Notes...
  • Page 20 — ABB Ltd. Low Voltage Systems Electrification P.O. Box 8131 CH-8050 Zurich, Switzerland https://new.abb.com/contact-centers ABB Busway © Copyright 2025 ABB All rights reserved. Specifications subject to change without notice.

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