Starcom Lifting eye 1.3S Manual

Spherical lifting eye

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User and design manual

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Summary of Contents for Starcom Lifting eye 1.3S

Page 1 User and design manual...
Page 2: Nomenclature
1 Nomenclature Symbol Description Unit Concrete strength of the element at the time of lifting �� Diameter of the wire cable �� Safety factor �� Load group symbol (STARCON) Working Load limit tons �� Table 1 Nomenclature Version A of A - Original instruction - CERTEX Denmark A/S - Page 1 of 21...
Page 3: Table Of Contents
Starcon spherical lifting eye system Nomenclature ..........................1 Identification ..........................2 Introduction Starcon spherical lifting eye 1.3S to 20S............... 3 Safety instructions before use ....................4 Advantages of the Starcon system.................... 4 Using the Starcon lifting eye system ..................5 Safety factors for lifting systems: ....................
Page 4: Introduction Starcon Spherical Lifting Eye 1.3S To 20S
3 Introduction Starcon spherical lifting eye 1.3S to 20S. Read this instruction manual before using the Starcon system. Incorrect use can cause injury or danger! Safety is paramount when using lifting devices and equipment. Only trained individuals should operate them as per national law. Familiarize yourself with the instruction manual before use to ensure safe operation.
Page 5: Safety Instructions Before Use
4 Safety instructions before use • Starcon lifting anchors that are exposed of corrosion, or damaged must not be used. • The Starcon lifting anchor must only be hoisted by a lifting unit of the same size. • The Starcon lifting and handling system must not be used to lift more than the specified load. •...
Page 6: Using The Starcon Lifting Eye System
Axial load Diagonal load ≥ 45° Shear Lifting eye 1.3S Lifting eye 2.5S Lifting eye 5S Lifting eye 10S Lifting eye 20S Lifting eye 32S ① The lifting eye system operates based on the load capacity of the lifting anchor, ensuring safe and efficient handling of loads up to the specified limit of the anchor's capability.
Page 7: Safety Factors For Lifting Systems
6.4 Lifting eye assembly instructions. In this section the assembly the lifting eye to the spherical anchor is described. Align the spherical Head Lifting eye above the anchor head, opening downwards, and turn the lip to secure it. The eye prevents accidental uncoupling under load.
Page 8: Marking On The Lifting Eye
8 Marking on the lifting eye Each lifting eye is clearly labeled with its workload limit, manufacturer's identification, date of construction, ensuring easy and secure identification of the systems, even post-installation. The marking for the universal lifter is show on Figure 2. Starcon Identification No.
Page 9: Misuse Of The Starcon Lifting Eye
9 Misuse of the Starcon lifting eye. The Starcon lifting eye is used for lifting loads securely. Correct shackle positioning is crucial to avoid bending and damage. Align the shackle at an angle to prevent it from locking or bending under load, ensuring optimal performance and safety.
Page 10: Checking Connection Fittings
10 Checking connection fittings Starcon lifting eye are load-bearing devices designed to work exclusively with STARCON spherical anchors. They require an annual inspection by a qualified expert to ensure safe operation. The product's correct function and safety can only be guaranteed when using original components from STARCON.
Page 11 10.2 Standard coupling wear inspection Key inspection points must be followed for maintenance shown Table 8 for standard coupling. Standard coupling wear inspection Lifting eye Coupling If the plates showing any signs of damage or significant wear should be �� taken out of service immediately.
Page 12 10.3 Flexible coupling wear inspection Key inspection points must be followed for maintenance shown in Table 9 for flexible coupling. Flexible coupling wear Lifting eye Link �� inspection If the plates showing any signs �� of damage or significant wear should be taken out of service immediately.
Page 13: General Safety Information When Using The Starcon System
11 General safety information when using the Starcon system. General safety information when using the Starcon system. • Ensure that the marking on the Starcon lifting unit always points in the direction of pull during lifting. • The lifting machine must be approved to lift at least the maximum applied load + the weight of the Starcon lifting and handling system + any hoisting accessories.
Page 14 11.2 Preparation of the product before use 11.2.1 Transport and Storage The Starcon system should be transported and stored safely to prevent risks to personnel and nearby objects. 11.2.2 Unpacking Remove the pallet and packaging protecting from the Starcon system. Cut the safety straps.
Page 15: Maintenance And Inspection
12 Maintenance and inspection • All maintenance must be performed when the Starcon lifting unit is unloaded. • The Starcon lifting unit should be inspected and maintained to ensure it remains in proper condition during use. • After each use, the Starcon lifting unit should be cleaned and inspected for any faults or deficiencies.
Page 16: Disposal / Recycling
13 Disposal / Recycling This section describes the end of use for the product. • End of use / Disposal The lifting points shall be sorted / scrapped as general steel scrap. • The Starcon lifting and handling system should be sorted and disposed of according to appropriate material categories, including metal, plastic, etc.
Page 17: Product Data Of Flexible Coupling
15 Product data of flexible coupling Figure 5 shows a measurement sketch for the flexible coupling. �� ℎ �� Figure 5 Flexible coupling dimension sketch. 15.1 Technical data Table 11 shows the dimensions of the various types of flexible coupling Load group Length plate.
Page 18: Product Data Of Standard Coupling
16 Product data of standard coupling Figure 6 shows a measurement sketch for the standard coupling. Ø �� Figure 6 Standard coupling dimension sketch. 16.1 Technical data Table 11 shows the dimensions of the various types of standard coupling Load group Length plate.
Page 19: Ec - Declaration Of Conformity Of The Machinery
17 EC – Declaration of Conformity of the Machinery This certificate meets the requirements of the Directive 2006/42/EC Annex II. Manufacturer and responsible for compiling the technical documentation: Company: CERTEX Danmark A/S Tel. No.: +45 74 54 14 37 Address: Trekanten 6-8 E-mail: info@certex.dk...
Page 20 At CERTEX Denmark, we are a secure and reliable total supplier and partner within lifting equipment. Below is an overview of the industries we service, our product range, and the services we offer." Version A of A - Original instruction - CERTEX Denmark A/S - Page 19 of 21...
Page 21 " Based on many years of experience & know-how within lifting, load tests & engineering, CERTEX Denmark is your reliable partner & supplier of steel wire, lifting applications & related services." Version A of A - Original instruction - CERTEX Denmark A/S - Page 20 of 21...

This manual is also suitable for:

Lifting eye 2.5s Lifting eye 5s Lifting eye 10s Lifting eye 20s Lifting eye 32s