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California Air Tools 20040DSMADC Owner's Manual

Ultra quiet & oil free smart air compressor, 4.0 hp 220v 60hz 1-phase, 12.80 cfm @ 40 psi - 10.6 cfm @ 90 psi, 98% air drying system iso 8573 2.3.1, 20.0 gallon steel tank, smart controller/automatic drain valve
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ULTRA QUIET & OIL FREE
SMART AIR COMPRESSOR
OWNER'S MANUAL
CALIFORNIA
AIR TOOLS
20040DSMADC
4.0 HP
220V 60HZ 1-PHASE
12.80 CFM @ 40 PSI
--
10.6 CFM @ 90 PSI
98% AIR DRYING SYSTEM (ISO 8573 2.3.1)
20.0 GALLON STEEL TANK
SMART CONTROLLER / AUTOMATIC DRAIN VALVE
WWW.CALIFORNIAAIRTOOLS.COM
Customer Support 1-866-409-4581

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Summary of Contents for California Air Tools 20040DSMADC

  • Page 1 ULTRA QUIET & OIL FREE SMART AIR COMPRESSOR OWNER'S MANUAL CALIFORNIA AIR TOOLS 20040DSMADC 4.0 HP 220V 60HZ 1-PHASE 12.80 CFM @ 40 PSI 10.6 CFM @ 90 PSI 98% AIR DRYING SYSTEM (ISO 8573 2.3.1) 20.0 GALLON STEEL TANK SMART CONTROLLER / AUTOMATIC DRAIN VALVE WWW.CALIFORNIAAIRTOOLS.COM...

  • Page 2: Table Of Contents

    PRE-OPERATION CHECKLIST ______________________ 9 Package Contents & Assembly ___________________ 9 Inspect for Damage ____________________________ 10 Save Packaging _______________________________ 10 Thank you for purchasing a California Air Tools, Inc. Compressor Location __________________________ 10 Air Compressor. Electrical Power _______________________________ 11 OPERATING THE AIR COMPRESSOR ______________ 11 Please contact us if you have any questions.

  • Page 3: Important Safety Instructions

    AIR COMPRESSOR How to find a local service center: Even quality built equipment might need service or repair parts. Contact the California Air Tools Customer Service Department: Phone: 1-866-409-4581 Online: WWW.CALIFORNIAAIRTOOLS.COM Please provide the information below: Model number and Serial number and specifications shown on the Model number/Serial number plate.
  • Page 4 AIR COMPRESSOR NOTE: The compressor is designed for intermediate usage and should not be allowed to run continuously (i.e. where motor/pump continuously runs) for more than 60 minutes at a time. Intermediate ON/OFF usage during a standard workday is acceptable with an average 70/30 operating duty cycle.
  • Page 5 AIR COMPRESSOR Power Requirements • 220v 60hz 1-phase (215v – 250v range) • 13-14 Amps (20 Amp breaker minimum suggested) • Included NEMA 6-15P plug (6 foot power cable) may be connected to either a 6-15R or 6-20R electrical receptacle. Customer Support: 1-866-409-4581...

  • Page 6: Locations Of Important Labels

    AIR COMPRESSOR LOCATIONS OF PRODUCT LABEL IMPORTANT LABELS Read these important labels before operating. These labels provide important safety and maintenance information. These labels should be considered as permanent parts of the air compressor. Should any of these labels become illegible, damaged or removed, please contact California Air Tools Customer Service department at 1-866-409-4581 for replacements.
  • Page 7 AIR COMPRESSOR Customer Support: 1-866-409-4581...
  • Page 8 AIR COMPRESSOR Customer Support: 1-866-409-4581...

  • Page 9: Air Compressor Components

    PRE-OPERATION CHECKLIST Package Contents & Assembly Model: 20040DSMADC Package contents: Air Compressor 20040DSMADC Owner’s Manual MDR2i Smart Controller Owner’s Manual 3’ (feet) 8mm Tubing OD (for Automatic Drain Valve) Air Filters (4) Air Filter Intake Tubes (4), 8mm OD Assembly: Install the 4 Air Filters and 4 Air Intake Tubes 1.

  • Page 10: Inspect For Damage

    AIR COMPRESSOR Maintain a Clear Area Inspect for Damage It is very important that the air compressor is positioned so Before using the air compressor, make sure the air tank is not that there is adequate airflow around the machine. There damaged, inspect all parts for damage, and check that all must be at least 2 feet of obstacle-free space surrounding pipes are firmly connected.

  • Page 11: Electrical Power

    AIR COMPRESSOR Electrical Extension Cords Electrical Power Electrical Power Requirements Before using the air compressor, refer to the serial label for voltage and amperage requirements. Ensure there is a sufficient electrical supply for supporting the motor's requirements. Use a dedicated 20 Amp Circuit or a 8000 Watt (running) Generator.

  • Page 12: Test Run

    AIR COMPRESSOR Test Run Before using the air compressor for the first time, complete a test run as follows: 1. Plug the power supply cord into a 220 volt 60hz 1-phase power supply socket (215v – 250v range). 2. Attach an air hose gun or pneumatic tool (i.e. CAT-376 item;...

  • Page 13: Daily Operation

    AIR COMPRESSOR Unplug the power supply cord and release the air in the air tank by either of the following methods: a. Pull Safety Relief Valve ring to release air from tank. Suggested for initial testing or emergencies only. b. Expel air from compressor using connected Air Hose Gun/Tool (i.e.
  • Page 14 AIR COMPRESSOR 3. Ensure both air filters are attached to motor/pump. 4. Plug the power supply cord into a power supply socket. PRESS & HOLD the SMART switch OK button for 4 seconds to turn ON 6. Allow the two (2) motors run and tank fill until motor/pumps stop and turn off. 7.

  • Page 15: Maintenance

    3. If clogged, replace with a new air filter. Automatic Drain Tank Operation Testing for Leaks The California Air Tools EZ-1 Automatic Drain Valve has been designed to eliminate water by manually draining your air Make sure all connections are tight. Do not overtighten.

  • Page 16: Storage

    AIR COMPRESSOR Air Dryer Cannister Replacement Replace the Air Dryer Cannister (P/N 619003) every 4000 motor operating hours or approximately every 1-2 years based on ~2-3 hours of daily usage. This is a spin-on filter; use belt or strap to break seal and turn counter-clockwise to remove. STORAGE Before storing for a prolonged period of time: 1.

  • Page 17: Troubleshooting

    AIR COMPRESSOR TROUBLESHOOTING PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTIONS Let the compressor build pressure in the tank, to the maximum pressure if possible. Brush soapy water on air connections and look carefully for air Pressure drop in the tank. Air leaks at connections. bubbles.

  • Page 18: Specifications

    AIR COMPRESSOR SPECIFICATIONS Electrical Circuit Air Passage Drawing MDR2i Controller/Pressure Switch Wiring Customer Support: 1-866-409-4581...

  • Page 19: Limited Warranty Periods

    This warranty does not transfer to subsequent owners. California Air Tools Inc. will repair or replace, at its option, any parts of the portable air compressor that are proven by an authorized service center to be defective in material or workmanship under normal use during the applicable warranty time period as stated below.
  • Page 20 3. Accident, damage, abuse or misuse. 4. Abnormal operating conditions or applications. 5. Repair or modification by customer or any third party without written consent of California Air Tools Inc. 6. Use under operating conditions or in applications not recommended by California Air Tools Inc.

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