Summary of Contents for PRECISION MACHINES CPT10
- Page 1 WOODWORKING JOINTER / PLANER MODEL: CPT10 & CPT12 & USER’S OPERATING MANUAL SERVICE INSTRUCTIONS CAUTION Read the instruction manual before using the appliance...
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Page 2: Use Of The Machine
Foreword These instructions have been created by the device manufacturer and are an integral part of the machine delivery. They contain basic information for qualified operating staff and describe the environment and manners of the machine use for which it has been designed, and also contain any information necessary for the correct and safe operation. -
Page 3: Safety Instructions
Safety instructions General This machine is equipped with various safety devices protecting both the operator and the machine. Nevertheless, this cannot cover all safety aspects and therefore the operator, before putting the machine into operation, must read this chapter and understand it fully. Furthermore the operator must also take into account other aspects of danger relating to the surrounding conditions and material. -
Page 4: Safety Regulations For Maintenance
recommended or prescribed by labour-safety regulations of all countries. Wear safety outfit (goggles, apron, safety shoes, hearing protection etc.). - In the case of any obstacles above your head – in the working area - wear a helmet. - Always wear a protective mask while machining any material that produces dust while being machined. -
Page 5: Transport And Storage
- Do not switch the machine on before all covers removed for the purposes of maintenance are put in their places again. - Always keep the maintenance area including the working place clean. - Any maintenance work must be done by a qualified staff in accordance with the instructions issued by the machine manufacturer. -
Page 6: Specifications
Specifications CPT10 CPT12 Model …………………….…………………CPT10 Model ……………….…………………CPT12 Power……………………………..220V, 1Ph Power.……………………..220V, 1Ph Motor.Output. 1.75kw（Input 2.2kW） Motor.Output. 2.2kw（Input 3.0kW） Width.…………………….…..……27.5” (700mm) Width.………………….…..……29.5” (750mm) Height..……….………..…….….39.4” (1000mm) Height..……….………..….….39.4” (1000mm) Length……….…………..………44.3” (1125mm) Length……….………..………51.2” (1300mm) Table Size (L x W) ..44.3” x 10” (1125 x 245mm) Table Size (L x W) ….. -
Page 7: Features And Terminology
Features and Terminology Figure Receiving Carefully unpack the machine and any loose items from the wood crate and inspect for damage. Any damage should be reported immediately to your distributor and shipping agent. Before proceeding further, read your manual thoroughly to familiarize yourself with proper assembly, maintenance and safety procedures. -
Page 8: Operating Controls
Make sure that the cutterhead moves in thecorrect direction. If it does not, simply reverse two of the phase wires on the supply input. Operating Controls Disconnect machine from power source before making any adjustments. Failure to comply may cause serious injury. Cutterhead knives are dangerously sharp. -
Page 9: Jointer Controls And Adjustments
Fig. 4) to start. Press the red off button (B, Fig. 4) to stop. Figure 4 Figure.5 Planer Controls and Adjustments Referring to Figure 5: Power Feed Placing the planer power feed handle (D) in the up position turns the planer power feed on (see arrow). - Page 10 A depth of cut of 1.5mm or less is recommended. Note: Cutterhead Guard Properly positioned, the cutterhead guard (H) should rest against the fence (A). Fence Movement Figure 6 Figure 7 Referring to Figure 7: The fence (A) can be moved forward (B) or backward (C) across the width (W) of the table. It also tilts up to 45 degrees backwards (D).
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Page 11: Coplanar Alignment
Disconnect machine from power source before making any adjustments. Failure to comply may cause serious injury. Figure 8 Figure 9 Coplanar Alignment Definition of coplanar When the infeed table is set to the same level as the outfeed table and together both tables form a "perfect"... - Page 12 adjusts the table pitch and tilt at the back (towards the fence) and two hex cap screws (A1) that adjusts the table toward the front. Adjustment can consist of a front adjustment, rear adjustment or (more probable) a combination of both.
- Page 13 Figure 10 Figure 11 Setting Cutterhead Knives (straight knives only) Before performing any adjustments in this section, the infeed and outfeed tables must be Important: coplanar. Cutterhead knives are dangerously sharp! Use extreme caution when inspecting, removing, sharpening or replacing knives into the cutterhead. Failure to comply may cause serious injury 1.
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Page 14: Replacing Or Rotating Knife Inserts (Helical Cutterhead Only)
Disconnect machine from power source before making any adjustments. Failure to comply may cause serious injury. 1. Disconnect machine from the power source. 2. Remove the cutterhead guard (B, Fig. 8). Cutterhead knives are dangerously sharp. Use extreme caution when inspecting, removing, sharpening, or replacing knives into the cutterhead. -
Page 15: Belt Replacement
6. Test the locking function and repeat if necessary. Belt Replacement Refer to Figure 14. Disconnect machine from power source before making any adjustments. Failure to comply may cause serious injury. Preparation To replace the cutterhead drive belt and/or the planer feed-roller belt, the jointer fence assembly and two back panels must first be removed as described below. - Page 16 Figure 15 Figure 16 Figure 14 10.8 Feed roller height adjustment Refer to Figure 15. The height of the infeed and outfeed rollers has been set by the manufacturer for planing operations. If this setting should ever need adjustment, it is done using the screw and nut (A1, A2, Figure15) at each end of the rollers.
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Page 17: Planer Table Adjustment
roller. NOTE: Feed rollers must remain parallel to the table, and about 1/32” below the cutting arc of the knives or knife inserts. 5. Adjust any of the four screw/nut assemblies as needed. 6. Use a gauge on the planer table to verify the height of the rollers in relation to the cutterhead. 7. -
Page 18: Basic Operations
7. With a 13mm wrench, loosen four hex cap screws (H) located at each corner of the column support (J). 8. Bring the table parallel to the cutterhead by adjusting four setscrews (K) located at each corner of the column support (J) next to the hex cap screws (H). 9. - Page 19 while the right hand pushes the workpiece in a smooth, even motion toward the cutterhead. After the cut is under way, the new surface rests firmly on the outfeed table. The left hand is transferred to the outfeed side (Figure 18) and presses down on this part of the workpiece, at the same time maintaining flat contact with the fence.
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Page 20: Planer Operations
Stock Fence Infeed Table Outfeed Table Figure 22 – Surfacing Figure 23 – Beveling Beveling Beveling an edge is the same operation as edge jointing, except that the fence is tilted to a specified angle. Make certain material being beveled is over 12 inches long, more than 1/4 inch thick and 1 inch wide. - Page 21 has been created, flip the lumber and create parallel sides. Plane alternate sides until the desired thickness is obtained. When half of the total cut has been taken from each side, the board will have a uniform, moisture content and additional drying will not cause it to warp.
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Page 22: Maintenance
7. Do not push or pull on the workpiece. Move to the rear and receive the planed lumber by grasping it in the same manner that it was fed. To avoid the risk of injury due to kickbacks, do not stand directly in line with the front or rear of the planer. 8. -
Page 23: Performance Troubleshooting - Jointer
5. Lower the infeed table and turn the cutterhead by turning the cutterhead pulley. The infeed table height is set properly when the stone's surface is flush with the knife bevel. 6. Keep the cutterhead from rotating by grasping the cutterhead pulley while sliding the stone back and forth across the table. -
Page 24: Performance Troubleshooting - Planer
“Chatter” marks on Set knives properly as described in sect. 10.3, Setting workpiece. Knives incorrectly set. cutterhead knives. Check that knife slots are clean and free of dust or debris. Feeding workpiece too fast. Feed workpiece slowly and consistently. Uneven knife marks on Knives are nicked, or out of Align knives per sect. -
Page 25: Mechanical Troubleshooting - Planer/Jointer
Transmission v-belt slipping. Tighten transmission v-belt. Surface of feed rollers clogged. Clear pitch and residue out of teeth. Uneven depth of cut Knife projection. Adjust knife projection. side to side. Cutterhead not level with bed. Level bed. Board thickness does Adjust depth of cut scale. - Page 26 loose connections or circuit overload. Motor starter failure. Examine motor starter for burned or failed components. If damage is found, replace motor starter. If motor starter looks okay but is still suspect, you have two options: have a qualified electrician test the motor starter for function, or purchase a new starter and establish if that was the problem on changeout Switch or Motor failure –...
- Page 27 Parts List for CPT10&CPT12 Jointer / Planer Cutter Block Guard and Outfeed Assembly...
- Page 28 31 ..CPT12-031 ....Big Cam Wheel for Safty Switch .............. 1 32 ..CPT12-032 ....Hex. Socket Set Screw ......M6X8 ........2 33 ..CPT10-033 ....Cutterblock Guard Profile W/Cap ............. 1 34 ..CPT12-034 ....Hex. Socket Set Screw ................8 401 ..
- Page 29 Cutter Block assembly...
- Page 30 64 ..CPT12-064 ....Pin Roll ............ N5X18 ........1 65 ..CPT10-065 ....Shaft ......................1 CPT10-071CBA …..Indicates Straight Cutterhead ------ Complete Cutterhead Assembly (67# Thru #71) 65 ..CPT12-065 ....Shaft ......................1 CPT12-071CBA …..Indicates Straight Cutterhead ------ Complete Cutterhead Assembly (67# Thru #71) 67 ..
- Page 31 104 ..CPT12-104 ....Key ............PLN6X16 ........1 105 ..CPT12-105 ....Spindle Pulley ................... 1 106 ..CPT12-106 ....Washer ............ D52 ........... 4 107 ..CPT12-107 ....Hex. Nut ........... M6 ..........2 Base Assembly...
- Page 32 160 ..CPT12-160 ....Pan Head Screw ........M6X12 ........2 161 ..CPT12-161 ....Washer ............ H6 ..........7 162 ..CPT10-162 ....Front Cover....................1 162 ..CPT12-162 ....Front Cover....................1 163 ..CPT12-163 ....Handle ...................... 1 164 ..
- Page 33 Infeed Table Assembly Infeed Table Assembly Index Part Description Size 182 ..CPT12-182 ....Outfeed Table Bracket Shaft ..............1 184 ..CPT12-184 ....Infeed Table Bracket Right ...... M8X60 ........2 190 ..CPT12-190 ....Infeed Table Bracket Left ................. 1 203 ..
- Page 34 241 ..CPT12-241 ....Hex. Bolt ..........M8X25 ........4 242 ..CPT12-242 ....Washer ............ H8 ..........4 243 ..CPT10-010E ....Motor 220/1 ....................1 .... CPT10-010AE ....Motor 220/3 ....................1 243 ..CPT12-010E ....Motor 220/1 ..........220V 1PH ......... 1 ....
- Page 35 Thickness Table Assembly...
- Page 36 336 ..CPT12-336 ....Hex. Bolt ..........M10x35 ........2 337 ..CPT12-337 ....Spring Washer ......... H10 ........... 2 338 ..CPT10-338 ....Thickness Table ..................1 338 ..CPT12-338 ....Thickness Table ..................1 339 ..CPT12-339 ....Loop Counter .................... 1...
- Page 37 Working Fence Assembly...
- Page 38 389 ..CPT12-389 ....Fence Bracket-Right ................. 1 390 ..CPT12-390 ....Fence Scale....................1 .... CPT10-395 ....Complete Fence Assembly (#368 Thru #394) .......... 1 390 ..CPT12-390 ....Fence Scale....................1 .... CPT12-395 ....Complete Fence Assembly (#368 Thru #394) .......... 1...
- Page 39 Electrical Diagram for CPT10&CPT12 Jointer / Planer 1. 220v 50hz 3ph 2. 220v 50hz 1ph...
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