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Mastip CTI-40 Series User Manual

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Temperature controller
CTI-40 Series
CTI-40 Series
Temperature Controller
User Guide
Copyright Mastip Technology Limited. Information Subject to Alteration V0.1
www.mastip.com

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Summary of Contents for Mastip CTI-40 Series

  • Page 1 Temperature controller CTI-40 Series CTI-40 Series Temperature Controller User Guide Copyright Mastip Technology Limited. Information Subject to Alteration V0.1 www.mastip.com...
  • Page 2 Temperature controller CTI-40 Series Copyright Mastip Technology Limited. Information Subject to Alteration V0.1 www.mastip.com...

  • Page 3: Table Of Contents

    SAFETY ................................- 4 - CAUTIONS ................................- 5 - Chapter 1 Introduction ............................- 5 - 1.1 CTI-40 Series Mainframe Configurations ..................... - 5 - 1.2 Control Modules ............................ - 6 - 1.3 Specifications ............................- 6 - 1.4 Features ..............................- 7 - 1.5 Typical Thermocouple &...
  • Page 4 6.8.3 Other Parameters Setting ......................- 47 - Chapter 7 Run/Stop System ..........................- 49 - 7.1 Run System ............................- 49 - 7.2 Stop System ............................- 49 - Copyright Mastip Technology Limited. Information Subject to Alteration V0.1 www.mastip.com...

  • Page 5: Warranty

    SAFETY Mastip’s products are designed to be safe and simple to operate. As with any electronic equipment, you must observe standard safety procedures to protect both yourself and the equipment. Read all the instructions before connecting power and turning on the systems.

  • Page 6: Cautions

    30 seconds. Chapter 1 Introduction 1.1 CTI-40 Series Mainframe Configurations The CTI-40 controller is made up of a mainframe and internal temperature control modules and an I/O module, making configurations up to 12 zones in one mainframe.

  • Page 7: Control Modules

    Temperature controller CTI-40 Series 1.2 Control Modules The main frames are available with 2 styles of control modules depending on the requirements. The modules are fully interchangeable across all mainframe designs. The externally mounted heat sink and integrated design reduce maintenance cost and downtime.

  • Page 8: Features

    Temperature controller CTI-40 Series Calibration ±1 digit-under steady Control Stability ±0.25% FS Accuracy state Rated 240Vac, Overload Fuses on both Load Capacity 15A/zone Protection heater legs TC Connector Varies options available Using low voltage for Soft Start Mold Power heater dehumidify...

  • Page 9: Power Input Wiring

    Temperature controller CTI-40 Series Wiring Mode 3 Wiring Mode 4 1.6 Power Input Wiring The CTI Temperature controllers can be connected to either 3-phase 4 wire type (200-240Vac) or 3-phase 5-wire type (380-415Vac) mains power supplies. 3-Ph+N+E (5 wire) 380-415Vac...

  • Page 10: Remote Input & Alarm Output Connectors Wiring (Where Specified)

    Temperature controller CTI-40 Series 3-Ph+E (4 wire) 200-240Vac 1.7 Remote Input & Alarm Output Connectors Wiring (where specified) Remote Input Wiring Alarm & Normal Output Wiring Signal Pins Description Type After a delay time (adjustable) since the contact is Standby...

  • Page 11: Chapter 2 Inspection & Installation

    Chapter 2 Inspection & Installation 2.1 Unpacking and Inspection 1. After unpacking, inspect the mainframe and check for any damage that may have occurred during shipment. 2. Check the circuit breaker disconnect and neon phase voltage indicators for damage. 3. Check for proper operation of circuit breaker by flipping breaker on and off with no voltage applied. 4.

  • Page 12: Startup Procedure Checklist

    Temperature controller CTI-40 Series 3.3 Startup Procedure Checklist 1. Connect mold power & thermocouple cables, sequence control cables between the mold and controller (if required). 2. Connect the controller to the power source. 3. Switch the circuit breakers ON. 4. Select the language.

  • Page 13: Chapter 4 Operator Interface

    Temperature controller CTI-40 Series Chapter 4 Operator Interface 4.1 Main Interface The main interface is used to monitor, log in to the system and general operations. 4.1.1 Temperature Control Icon Button Mode, 12 zone per page, Resolution 0.1 is not checked.

  • Page 14: Temperature Zone Introduction

    Temperature controller CTI-40 Series ● Function Button: Icon mode is the default setting. Text mode can be selected on the system setting page. ● 12 or 24 zones per page: 12 zone is the default setting, can be alternated on system setting page.

  • Page 15: Multiple Temperature Zone Selection

    Temperature controller CTI-40 Series ● if open thermocouple is detected, 999 will be displayed. ● if zone is turned off, is displayed in red color. ● blinking when communication fails. ● Touch it to set zone’s parameters and operate it.

  • Page 16: Usb Port

    4.2 USB Port The USB port on the CTI-40 series is intended to be used to copy mold setup (pattern) files to and from the system. The screen for importing or exporting mold setups is displayed in the Group Setup Screen.

  • Page 17: Chapter 5 User Authority & System Setting

    Temperature controller CTI-40 Series Chapter 5 User Authority & System Setting 5.1 Login / Logout the System & User Authority To avoid accidental changes and protect the system data, the controller is set up with different operator levels which have different security authorities.
  • Page 18 Temperature controller CTI-40 Series 5.1.2 User’s Authorities List - 18 -...
  • Page 19 Temperature controller CTI-40 Series User Group Authorities Remarks ● View data only, cannot operate Non-Login ● Visit alarm records ● All authorities of Non-Login ● Run, Stop the system ● Choose zone, set Auto, Standby mode Username: “Operator” ● Modify temperature set value...

  • Page 20: System Setting

    Temperature controller CTI-40 Series 5.2 System Setting Touch the icon [System] on the main interface of temperature control, then enter the System Setting Screen. 5.2.1 Security ● Authorization: You can manage users, include add, copy and delete users. You can also check the user’s properties.
  • Page 21 Temperature controller CTI-40 Series ● Change Password: You can change the password for the current user by “Edit user.” ● Authorized to Change Login to Run/Stop System/ Everyone Run/Stop System: Touch it to change the authority setting for operators’ login.

  • Page 22: Time

    Temperature controller CTI-40 Series 5.2.2 Time For the system time initialization, the setting method is: 1) Touch the parameters required to set, then input the value on the screen keyboard. 2) Touch the [OK] to finish the modification. NOTE: If there is no response after you touch the parameter values, it indicates that this parameter cannot be modified.

  • Page 23: Auxiliary Functions

    Temperature controller CTI-40 Series 5.2.7 Auxiliary Functions Touch , to enter Auxiliary function configuration page. Remark: ( red = unchecked, green = checked ) A/B/C Phase Voltage ID  The module’s power voltage will be displayed in the status bar on the bottom of main interface.
  • Page 24 Temperature controller CTI-40 Series ◆ ● Other Parameters Save Status: Zones’ work state will be the same as before when re-start the system. ◆ Text Button: Function button be shown in character instead of ICON. ◆ OAID Monitor: Zone’s original ID value is displayed, used for maintenance.

  • Page 25: 12-Zone / 24-Zone Display Shifting

    Temperature controller CTI-40 Series 5.2.8 12-zone / 24-zone Display Shifting Touch , you can switch between 12 zone and 24 zone display in one page. 5.2.9 Clear Operation Log & Historical Data Touch [Clear], you can clear all operation logs and historical curve data. (Caution!) 5.2.10 Sensor Fault Solution...

  • Page 26: Sequential Startup Setting

    Temperature controller CTI-40 Series Target sampling error range: for example, when SV= 200℃, the error range value is set to ±5, then the actual measured temperature (PV) is between 195—205℃. In this way, the output can be called steady-state output, and it can be used as the initial value of the manual output value.

  • Page 27: Chapter 6 Temperature Control Operations

    Temperature controller CTI-40 Series Chapter 6 Temperature Control Operations 6.1 Control Modes [Auto] This type of control is a “closed loop” system and requires a thermocouple feedback signal. The controller uses a PID algorithm to determine the required output power to hold the actual temperature value equal to the set value.

  • Page 28: Detailed Parameters For Each Zone

    Temperature controller CTI-40 Series 6.3 Detailed Parameters for Each Zone Parameter Description Setpoint Target temperature value, full scale High deviation alarm value Alarm High When actual value > Setpoint + Alarm High, zone alarms and shut off output Low deviation alarm value Alarm Low When actual value <...
  • Page 29 Temperature controller CTI-40 Series Rated load current (Amps) Rated Current Alarms when the actual load current is over the set value. Diagnostic function for heater broken. 0 – Off Load Check 1~10 – Checking the load current when output is setting×10%, if the controller judges the heater fault, it will alarm and cut off output.
  • Page 30 Temperature controller CTI-40 Series Setting range -1000~1000 T/C Offset Only for the curve correction of Celsius, corresponds to 100°C, and @100°C Fahrenheit is converted after the correction of Celsius. When Phase control is not working, it will automatically switch from Phase Zero-crossing control to zero crossing.

  • Page 31: Zone Setting

    Temperature controller CTI-40 Series Max Voltage Displays the maximum voltage during operation Load Short Displays the short circuit times during operation Record Sets the SV percentage of the second stage standby mode. After the first stage of standby time ends, the second stage of standby temperature can Standby 2 Temp start.

  • Page 32: Director / Administrator Login Status

    Temperature controller CTI-40 Series ● Set power output percent in Manual mode: Touch it to call up small keyboard. ● Back to main interface: Touch [Quit] 6.4.3 Director / Administrator Login Status ● Change ID Name：Touch it to call up small keyboard and rename the zone you want.

  • Page 33: Group Config & Tools

    Temperature controller CTI-40 Series Touch Alarm Low to call up small keyboard. ● Run or Stop this zone: Touch [Run] / [Stop] ● Turn off or turn on this zone: Touch [OFF] / [ON] ● Switch to Manual mode (in running state): Touch [Manual].

  • Page 34: Mold Tool Management

    Temperature controller CTI-40 Series 6.5.1.1 Group Configuration Setting Use to set parameters for all zones. 1) Touch Setpoint to call up small keyboard. 2) Input the required value. 3) Touch [OK] to complete the setting. f there is no response when you Touch the parameter’s value, it means you do not have the NOTE: I authority in current user.
  • Page 35 Temperature controller CTI-40 Series : The mold pattern file is a database file containing the parameters of each zone. NOTE 6.5.2.1 Save a New Mold Tool Name 1. Input a new mold tool name in the box. 2. Touch the [Save] to save the name of the new mold tool pattern name.
  • Page 36 Temperature controller CTI-40 Series 2. Touch the selector next to the mold tool name to select. 3. Touch [OK] to import the parameters in the tool file. Confirm to load the tool. Touch [YES]. The system will generate a tool loaded report in the end of importing process.

  • Page 37: Back

    Temperature controller CTI-40 Series 6.5.2.5 Online Browsing and Modify Tool Data You can browse the ID number and all parameters of each zone. When you Touch a parameter, the parameter changes to yellow filled background (other parameters in the same zone change to blue background).

  • Page 38: Real-Time Curve

    Temperature controller CTI-40 Series You can select 6 zones max. to view the real-time curve. Touch [History] on this screen to enter the History Curve Display. Touch [Exit] back to the main interface. 6.6.1 Real-time Curve 6.6.1.1 Select Zone ID to View On Real Time Curve Screen, you can view max.
  • Page 39 Temperature controller CTI-40 Series 6.6.2.1 Select Zone ID to View We you Touch [History] on the real time curve screen, a pop-up History Curve ID selection window will be displayed. Each History Curve ID group can display 10 zones. Select the ID group to view or go back to the real time curve by selecting [Quit].
  • Page 40 Temperature controller CTI-40 Series 6.6.2.3 Select the Curve Display Time and Start Time When you enter the History Curve interface, the default start time of the curve is 2 hours previous. And the display time length of the abscissa (X axis) is 2 hours.
  • Page 41 Temperature controller CTI-40 Series 6.6.2.4 Zoom In & Zoom out the Curve. You can adjust the scale of X/Y axis with the sliding bar, to zoom in or zoom out the curve. 6.6.2.5 View Other Zones You can view the history curve of other zones by Touching [PgDn] or [PgUp].

  • Page 42: Alarms

    Temperature controller CTI-40 Series 6.7 Alarms Touch [Alarm] on the main interface, to enter the Alarm History interface. 6.7.1 Alarm Record 6.7.1.1 Select the Record Time Period Touch the Start Time window to input a new start date (the date format should be same as the original one).

  • Page 43: Alarm Codes

    Temperature controller CTI-40 Series 6.7.3 Alarm Codes Alarm Code Description Solution Thermocouple sensor is broken. Check the sensor. T/C Broken Controller will shut off the output. Run on manual mode. Thermocouple wires are reversed. Check the sensor. T/C Reversed Controller will shut off the output.

  • Page 44: Simple Working Mode

    Temperature controller CTI-40 Series Temperature of control cards in the Check the modules and the fans in the CC Over Temp mainframe is over high alarm value mainframe. Output percent exceeds (Normal Power Leakage + Leakage detection) %, the controller Check the mold, clean the leakage.

  • Page 45: Working Mode Selection

    Temperature controller CTI-40 Series 6.8.1 Working mode selection. ● Touch [Working mode] to enter to working mode selection interface. ● This interface shows the ID of temperature zone/current working mode/setpoint value. ● Touch [PG+]/[PG-] on the right side to view more temperature zones.
  • Page 46 Temperature controller CTI-40 Series ● After running the zones, Touch [Working mode] below and in the pop-up window you can choose [Stop/Auto/Manual/Standby] to change the working mode. ● Touch [Setpoint] to modify the temperature value in the pop-up window. - 46 -...

  • Page 47: Soft Start Setting

    Temperature controller CTI-40 Series 6.8.2 Soft Start Setting ● Touch [Soft Start] to enter to soft start setting interface. ● Touch [Select All] to select all zones. ● Touch [Soft Start Setting] to set the duration of soft start in the pop-up window.
  • Page 48 Temperature controller CTI-40 Series Other parameters can be modified in the working mode setting interface. [℃/℉]: Touch to change the temperature display unit. [J/K]: Touch to change the thermocouple type. [T/C Error Detection]: Touch to select the sensor fault detection level.

  • Page 49: Chapter 7 Run/Stop System

    Temperature controller CTI-40 Series Chapter 7 Run/Stop System 7.1 Run System Touch [Run] on the main interface to run the temperature control system. Temperature Control All zones start to work in Auto mode (disables keeping the data in system setting) or the mode before all temperature zones work in auto control mode when started, except for those turned off in temperature zone Settings.

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