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DMN-Westinghouse PTD Installation, Operation And Maintenance Manual

Diverter valves
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INSTALLATION, OPERATION AND
MAINTENANCE MANUAL
TYPES
DIVERTER VALVES
PTD
SPTD
SPTDS
GPD
FDV-F/FDV-P
BTD
2-TDV
3-TDV
M-TDV

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Summary of Contents for DMN-Westinghouse PTD

  • Page 1 INSTALLATION, OPERATION AND MAINTENANCE MANUAL TYPES DIVERTER VALVES SPTD SPTDS FDV-F/FDV-P 2-TDV 3-TDV M-TDV...

  • Page 2: Foreword

    1. FOREWORD DMN‑WESTINGHOUSE diverter valves are available in many types and sizes suitable for a specific use or variety of applications. The extensive diverter range comprises of series of plug diverters (dual pipe, single pipe, gravity) and tube diverters (2‑14 ports), some of which are also available in USDA Dairy accepted version.

  • Page 3: Revision Service

    1.3 REVISION SERVICE Future changes to this manual by DMN‑WESTINGHOUSE will be updated as required by revisions. The revision number consists of a three‑part code: ‑ ‑ ⇓ ⇓ ⇓ Change related to ATEX Changes in general Improvements Change related to ATEX All changes related to ATEX, no matter how small the change is.

  • Page 4: Table Of Contents

    2. CONTENTS 1 FOREWORD 1.1 Responsibilities for owner and user ....................... . 1.2 How to work with this manual .
  • Page 5 9.6 Malfunction ............................. 25 10 PTD 10.1 General working principle .
  • Page 6 12.4.4 Re‑assembly........................... . 93 13 GPD 13.1 General working principle .
  • Page 7 17 FDV 17.1 General working principle ..........................171 17.2 Standard Executions and Specifications .

  • Page 8: Terms And Definitions

    2.1 TERMS AND DEFINITIONS The table below explains all terms and definitions in this document. ATEX (EX) ATmospheres EXplosibles Conformité Européenne EurAsian Conformity European Commission Food and Drug Administration IOM‑Manual Installation, Operation and Maintenance Manual USDA United States Department of Agriculture 2.2 APPLICABLE DOCUMENTS The applicable documents are stated on the sales order confirmation.

  • Page 9: Preface

    3. PREFACE 3.1 INTENDED AND NON‑INTENDED USE OF THE PRODUCT Operation and maintenance of DMN‑WESTINGHOUSE products must be carried out in accordance with the instructions given in this manual. Materials to be handled during operation must comply with material specification in the sales order confirmation. 3.2 CHANGES AND MODIFICATIONS Changes and modifications to DMN‑WESTINGHOUSE products may lead to damage to these products and potential injury to personnel.

  • Page 10: Contact Information

    4. CONTACT INFORMATION CONTACT OUR AFTER‑SALES DEPARTMENT If you have any technical questions or encounter issues during installation or maintenance, our after‑sales department is here to assist you. Whether you need troubleshooting advice, information about spare parts, or help with warranty claims, we’re ready to help. You can reach our after‑sales team or contact one of our offices through the following channels: DMN‑WESTINGHOUSE Headquarters +31 252 361 820...

  • Page 11: Product Information

    Additional ATEX For example: ‑ ‑ ‑ ‑ ‑ Type Dual Pipe Plug Diverter (PTD) Size 65 mm or inlet size Execution Aluminium Additional Standard ATEX ATEX Certified Equipment For the explanation of the available types, sizes, materials and executions, please refer to the table below.

  • Page 12: Nameplate (Atex Certified Products)

    5.1.1.1 OVERVIEW CODES OF AVAILABLE TYPES, SIZES, MATERIALS AND EXECUTIONS ‑ ‑ ‑ ‑ ⇓ ⇓ ⇓ ⇓ ⇓ Type Size Execution Additional ATEX Inlet (mm) Code Description Code Description Code Description Cast Iron ‑ ‑ ‑ No EX SPTD Aluminium Static Seal EX‑Approval Equipment...

  • Page 13: Atex Marking

    5.1.3 ATEX MARKING The ATEX marking is applied as prescribed by the ATEX 2014/34/EU standard. ATEX MARKING ON THE PRODUCTS: II 1/2 D Ex h IIIC T ∗ °C …T ∗ °C Da/Db II 1/2 D Ex h IIIC T ∗ °C …T ∗ °C Da/Db II ‑/2 G Ex h IIB T ∗...

  • Page 14: Explosion Proof Diverter Valves

    5.2 EXPLOSION PROOF DIVERTER VALVES For the specific version of the diverter valve, please consult the sales order confirmation, and parts list, which are both related to the serial number (refer to chapter Applicable documents). 5.2.1 ATEX EXECUTIONS ATEX certified diverter valves are designed for diverging and/or converging of products, in powder or pellets form, in pneumatic conveying systems in a potentially explosive atmosphere.
  • Page 15 5.2.1.5 SELF‑IGNITION TEMPERATURE (SIT) Ball Diverter (BTD) Maximum product temperature is 80°C WARNING – SELF‑IGNITION OF DUSTS ‑ Self‑ignition temperature (SIT) of the product to be handled must be higher than Product temperature +10°C. 15/196...

  • Page 16: Standard, Guidelines And Certification (Optional)

    5.3 STANDARD, GUIDELINES AND CERTIFICATION (OPTIONAL) 5.3.1 CE Conformité Européenne The CE marking is a manufacturer’s declaration that the diverter valves meets the safety, health and environment requirements of the applicable EC directives. The diverter valves comply with the 2006/42EG directive and additional directives (if applicable).

  • Page 17: Safety

    6. SAFETY 6.1 SAFETY RULES Always follow the safety rules written by local law and/or defined by owner. Local safety rules must always be followed in the first place. Please inform your supervisor in case these rules contradict to the safety warnings and signs given in this IOM‑manual.

  • Page 18: Warnings & Symbols On The Product

    ATTENTION! Warning gives additional information concerning possible problems that may occur. Important notes on explosion protection! It is important to read the instruction 6.4 WARNINGS & SYMBOLS ON THE PRODUCT Meaning: Food safe (material used in the product is safe for food contact) Risk: Production of unhealthy food Location: Body of the diverter valve Meaning: Electrical safety earth...

  • Page 19: Risks For Personal Injury

    6.5 RISKS FOR PERSONAL INJURY Risk Where When Precaution Warning sign Electrocution Solenoid valve During maintenance. Make sure the solenoid valve Electrically operated is disconnected from the power before any repairs or service Trapping hand Inside the diverter valve. During maintenance. Make sure the motor is disconnected from the power before any repairs or service.

  • Page 20: Additional Safety Instructions For Use In Potentially Explosive Atmosphere

    6.6 ADDITIONAL SAFETY INSTRUCTIONS FOR USE IN POTENTIALLY EXPLOSIVE ATMOSPHERE The Diverter valves are intended for industrial systems and may only be used in accordance with the information provided in DMN technical documentation and the information listed on the nameplate. They comply with the applicable standards and regulations and meet the requirements of directive 2014/34/EU .

  • Page 21: Storage And Transport

    7. STORAGE AND TRANSPORT ATTENTION! Keep the product in its original packaging in a dry and clean place during storage! Report transport damage directly to your carrier and your supplier. DANGER! Do not touch the inlet of the diverter valve during or after unpacking! Use adequate transport and lifting equipment! Always use lifting eyes to hoist the product! 7.1 ON RECEIPT...

  • Page 22: Operation

    8. OPERATION First read the safety instructions in chapter Safety before operating the product. DANGER! Operation must only be performed by trained and authorised personnel! When the diverter is in operation no maintenance and repair work must be carried out! During operation of the diverter it must not be possible to reach moving parts like the plug, flap or tube! 8.1 FIRST TIME START UP INSTRUCTION...

  • Page 23: Maintenance

    9. MAINTENANCE First read the safety instructions in chapter Safety before operating the product. ATTENTION! After maintenance and repair work has been carried out, all safety parts removed during the work should be re‑assembled and their operation should be checked. DANGER! Operation must only be performed by trained and authorised personnel! When the diverter is in operation no maintenance and repair work must be carried out!

  • Page 24: Maintenance Drive

    9.2.4 MAINTENANCE DRIVE Read and study the operation instructions supplied by the Motor / Gear unit manufacturer. 9.3 CLEANING CAUTION! When high‑pressure cleaning, pay attention to the ball‑bearing. Damaging the sealing of the ball‑bearing may cause malfunctioning of the bearing. Do not use cleaner with solvent;...

  • Page 25: Malfunction

    9.6 MALFUNCTION Common disturbances and possible solutions are stated below, if you are not able to solve the problem, please contact our aftersales department (refer to chapter Contact information). In the event of malfunctioning consult the table below to find the solution. If the problem is not addressed in the table, please contact DMN‑WESTINGHOUSE (see chapter Contact information).

  • Page 26: Ptd

    10. PTD 10.1 GENERAL WORKING PRINCIPLE The PTD plug diverter is a compact diverter valve with integral actuator, which has been specially designed for rapid pipe changeover between powders and pellets in pneumatic conveying systems. Pipe changeover is achieved by turning the plug in the body.

  • Page 27: Standard Executions And Specifications

    10.2 STANDARD EXECUTIONS AND SPECIFICATIONS PTD plug diverter is a compact valve with integral actuator, designed for rapid pipe changeover between powders and pellets in pneumatic conveying systems. Figure 10.2: PTD Pressure Static ‑0.5…+3 bar Inflatable up to +6 bar Product temp °C...

  • Page 28: Static Seal (With Or Without Junction Box)

    10.2.1 STATIC SEAL (WITH OR WITHOUT JUNCTION BOX) Figure 10.3: Static without junction box (PTD) Figure 10.4: Static with junction box (PTD) 28/196...

  • Page 29: Inflatable Seal

    10.2.2 INFLATABLE SEAL Figure 10.5: Inflatable with junction box (PTD) 29/196...

  • Page 30: Installation, Commissioning And Maintenance

    Check for any damage; if damaged contact your carrier and supplier. • Check if diverter valve interior is free from foreign material. 10.3.2 PTD: INSTALLING THE PLUG DIVERTER VALVE INTO THE SYSTEM DANGER! Do not turn plug by hand or switch position.

  • Page 31: Installing The Diverter Valve In A Potentially Explosive Atmosphere

    • Check if the solenoid valve auxiliary manual operation is in “0” position. ATTENTION! Inflatable seal execution Factory setting 4,5 bar. Difference between conveying pressure and pressure on the seals must be min. 1 bar. The max. pressure for the seals is 6‑7 bar. CAUTION! After installation test run the diverter valve.
  • Page 32 10.3.3.2 ACCESSORIES (IF FITTED) Only use; • solenoid valve • proximity switch • pressure switch • terminal box • electrical actuator • etc. that are CE marked and with an ATEX‑approval, equal or higher than the ATEX‑approval mentioned on the diverter valve.

  • Page 33: Connection Diagrams

    Installation, commissioning and maintenance (chapter 10.3). • PTD: Installing the plug diverter valve into the system (chapter 10.3.2). The PTD plug diverter is equipped as standard with a pneumatic cylinder, electrically operated 5/2 solenoid‑solenoid valve, inductive proximity switches and terminal box. WIRING & PNEUMATIC DEFINITIONS...
  • Page 34 POSITION SENSOR • Inductive proximity sensor A STANDARD DC sensor Nominal voltage 10…30 V DC Normally open pnp Ambient temperature ‑25°C…+70°C 3‑wire Namur DIN 19234 sensor Nominal voltage 8 V DC Ambient temperature ‑25°C…+100°C 2‑wire AC sensor Nominal voltage 20…250 V AC 45…65 Hz Normally open Ambient temperature ‑25°C…+70°C...
  • Page 35 10.3.4.1 PNEUMATIC CONNECTION (STATIC SEAL) STATIC SEAL EXECUTION • Solenoid valve 5/2 bistable execution with manual control. Figure 10.6: Solenoid valve port definition (PTD) 35/196...
  • Page 36 Figure 10.7: Pneumatic connection static seal (PTD) 10.3.4.2 WIRING CONNECTION (STATIC SEAL) Figure 10.8: Wiring solenoid valve coils (PTD) 36/196...
  • Page 37 10.3.4.3 TERMINAL BOX CONNECTION (STATIC SEAL) Figure 10.9: Terminal box static seal wiring diagram (PTD) 10.3.4.4 TERMINAL BOX CONNECTION NAMUR (STATIC SEAL) Figure 10.10: Terminal box NAMUR static seal wiring diagram (PTD) 37/196...
  • Page 38 10.3.4.5 PNEUMATIC CONNECTION (INFLATABLE SEAL) INFLATABLE SEAL EXECUTION • Solenoid valve 5/2 bistable execution with manual control • Solenoid valve 3/2 Monostable execution with manual control • Pressure switch • Pressure gauge Figure 10.11: Pneumatic connection PTD inflatable seal 38/196...
  • Page 39 10.3.4.6 TERMINAL BOX CONNECTION (INFLATABLE SEAL) Figure 10.12: Terminal box PTD inflatable seal wiring diagram 39/196...
  • Page 40 10.3.4.7 TERMINAL BOX CONNECTION NAMUR (INFLATABLE SEAL) Figure 10.13: Terminal box NAMUR PTD inflatable seal wiring diagram 40/196...
  • Page 41 10.3.4.8 FLOW DIAGRAM (INFLATABLE SEAL) Figure 10.14: Flow diagram PTD inflatable seal 41/196...

  • Page 42: Dismantling, Assembling And Adjusting

    10.4 DISMANTLING, ASSEMBLING AND ADJUSTING DMN‑WESTINGHOUSE diverter valves are manufactured with great care. To reduce air leakage, internal running clearances are kept extremely small during manufacture and assembly of the diverter valve. First read the safety instructions in chapter Safety before dismantling, assembling and adjusting the product. ATTENTION! Dismantling, assembling and adjusting must only be performed by trained and authorised personnel! DANGER!

  • Page 43: Maintenance

    10.4.2.2 DISASSEMBLY INSTRUCTION • Disconnect electric wiring from solenoid valve. • Remove position sensors (cables). • Remove supply pressure from solenoid valve. • Remove bolts (63) from bearing covers (6&7) from both sides. Figure 10.15: Bearing cover removal (PTD) 43/196...
  • Page 44 • Remove arrow assembly (15) on both sides. Figure 10.16: Ratchet removing arrow assembly (PTD) • Remove end cover bolts (56) from end cover (2). Figure 10.17: End cover bolts removed (PTD) 44/196...
  • Page 45 • Press end cover from body (1) by means of three press‑out holes (Q2), using the bolts just removed. Figure 10.18: End cover bolts removed (to be used as push off bolts) (PTD) Figure 10.19: Inserting push‑off bolts (PTD) 45/196...
  • Page 46 Figure 10.20: End cover removed, lock plate visible (PTD) • Remove the lock plate (52) from dowel pin (13) with a screwdriver. Figure 10.21: Screwdriver lock plate removal (PTD) 46/196...
  • Page 47 • Slide the link (11) off the dowel pin (13) and push the remaining dowel pin assembly towards the other end cover (2). Figure 10.22: Screwdriver lock plate and link removal (PTD) • The end cover can be used to remove the plug (3) •...
  • Page 48 Figure 10.23: End cover and plug removed (PTD) CAUTION! Support the plug to keep it in line with the bore to avoid possible damage to the plug and/or the bore of the body. Position the plug on a stable surface as to not damage the plug.
  • Page 49 Place plug (3) in body and press against end cover (2) • Fit the link (11) and lock plate (52). The slots of the lock plate must be directed towards the center of the PTD Figure 10.24: Lock plate re‑assembly (PTD) •...
  • Page 50 10.4.2.4 REPLACING SEALS ‑ STATIC SEAL • Follow the instructions for disassembly; chapter 10.4.2.2 Figure 10.25: Belly seal removal (PTD) • Remove old seals [3x] (4) • Carefully clean seal groove • Apply food‑safe grease in the groove, for example: Cassida RLS2 •...
  • Page 51 10.4.2.5 REPLACING SEALS ‑ INFLATABLE SEAL • Follow the instructions for disassembly; chapter 10.4.2.2 • Remove old seals [3x] (4). Figure 10.26: Belly seal removal (PTD inflatable seal) • Carefully clean seal groove 51/196...
  • Page 52 • Fit seal with the nipple in groove. Make sure the nipple is seated in the dedicated hole in the body Figure 10.27: Inflatable seal being inserted into PTD body 52/196...
  • Page 53 Install a new lip seal; place the seal – with the open side towards the plug – into the pocket and make sure to apply even pressure over the lip seal during installation • Place the bearing Figure 10.28: Lip seal installation (PTD) B. O‑RING • Follow the disassembly instructions for removing the cover from the body; chapter 10.4.2.2 •...
  • Page 54 The position sensors can be mounted in either cover. To exchange the sensors with the plugs in the other cover, proceed as follows: A. MOULDED CABLE CONNECTOR • Disconnect wiring position sensors in terminal box. • Loosen cable glands. • Remove wiring position sensors. Figure 10.29: Disconnect the cables from inside the junction box (PTD) 54/196...
  • Page 55 B. M12 CABLE CONNECTOR • Remove the M12 cable connector (34) Figure 10.30: Remove the socket and sensor from the end cover (PTD) REMOVE PLUGS • Loosen and remove plugs. • Remove all silicone remains from plugs. REMOVE POSITION SENSOR •...
  • Page 56 INSTALL PLUGS • Put silicone around plugs. Figure 10.31: Glue application plugs (PTD) • Screw in the plugs to the desired side and tighten. 56/196...
  • Page 57 INSTALL POSITION SENSOR • Place silicone on sensor thread. Figure 10.32: Glue application sensors (PTD) • Put position sensor of diverter valve in same position as position sensor target inside diverter valve. • Screw in sensor till there is a smooth touching to target inside the diverter valve.

  • Page 58: Spare Part List

    10.4.3 SPARE PART LIST Figure 10.33: Spare parts (PTD) 4 Seals 3x 9 Lip seals 2x 59 O‑ring end cover 2x 8 Bearing 2x 52 Lock plates 2x 58/196...

  • Page 59: Sptd

    11. SPTD 11.1 GENERAL WORKING PRINCIPLE The SPTD plug diverter is a compact diverter valve with integral actuator, which has been specially designed for rapid pipe changeover between powders and pellets in pneumatic conveying systems. Pipe changeover is achieved by turning the plug in the body. The unit is driven by means of a pneumatic actuator actuated by a solenoid valve.

  • Page 60: Standard Executions And Specifications

    11.2 STANDARD EXECUTIONS AND SPECIFICATIONS SPTD plug diverter is a compact diverter valve with integral actuator for rapid pipe changeover between powders and pellets in pneumatic conveying systems (diverging). Figure 11.2: SPTD Pressure Static ‑0.5…+3 bar Inflatable up to +6 bar Product temp °C Standard ‑20°C…+80°C (Optional up to +120°C) Ambient temp °C...

  • Page 61: Installation, Commissioning And Maintenance

    11.3 INSTALLATION, COMMISSIONING AND MAINTENANCE First read the safety instructions in chapter Safety before installing the product. DANGER OF DEATH! Electrical connection Make sure that appropriate power supplies are utilised during operation and that in the case of plant or component failure, the diverter valve is isolated from external power sources.

  • Page 62: Installing The Diverter Valve In A Potentially Explosive Atmosphere

    ATTENTION! Inflatable seal execution Factory setting 4,5 bar. Difference between conveying pressure and pressure on the seals must be min. 1 bar. The max. pressure for the seals is 6‑7 bar. CAUTION! After installation test run the diverter valve. 11.3.3 INSTALLING THE DIVERTER VALVE IN A POTENTIALLY EXPLOSIVE ATMOSPHERE Follow up the following important notes in addition to the regular product information and safety and installation instructions.
  • Page 63 11.3.3.1 DRIVE According to the ATEX directive the maximum velocity must not be higher than 1 m/s and the maximum power of the motor gear unit is not higher than 4kW. Explosive gas mixtures or concentrations of dust can lead to severe or fatal injuries in connection with hot surfaces, parts under power and moving parts on the gear unit / geared motor.

  • Page 64: Connection Diagrams

    11.3.4 CONNECTION DIAGRAMS Read following chapters carefully in addition to the regular product‑ and safety information, before installing the product: • Installation, commissioning and maintenance (chapter 11.3). • SPTD: Installing the plug diverter valve into the system (chapter 11.3.2). The SPTD plug diverter is equipped as standard with a pneumatic actuator, electrically operated 5/2 bistable valve, inductive proximity switches and terminal box.
  • Page 65 POSITION SWITCHES Figure 11.3: Position switches (SPTD) Type A standard DC sensor Nominal voltage 10…30 V DC Normally open pnp Ambient temperature ‑25°C…+70°C 3‑wire Type B optional Namur DIN 19234 sensor Nominal voltage 8 V DC Ambient temperature ‑25°C…+100°C 2‑wire Type C optional AC sensor Nominal voltage...
  • Page 66 11.3.4.1 PNEUMATIC CONNECTION (STATIC SEAL) Figure 11.4: Pneumatic connection SPTD static seal 66/196...
  • Page 67 11.3.4.2 TERMINAL BOX CONNECTION (STATIC SEAL) Rose: Type 02.081606 Terminal strip: AKZ 2.5 Material: Polyester Protection: IP65 Cable gland: 4x Pg 9 / 1x Pg 16 Figure 11.5: Terminal box SPTD static seal wiring diagram 67/196...
  • Page 68 11.3.4.3 PNEUMATIC CONNECTION (INFLATABLE SEAL) Figure 11.6: Pneumatic connection SPTD inflatable seal 68/196...
  • Page 69 11.3.4.4 TERMINAL BOX CONNECTION SPTD INFLATABLE SEAL Rose: Type 02.081606 Terminal strip: AKZ 2.5 Material: Polyester Protection: IP65 Cable gland: 6x Pg 9 / 2x Pg 13.5 / 1xPg 16 Figure 11.7: Terminal box SPTD inflatable seal wiring diagram 69/196...
  • Page 70 11.3.4.5 FLOW DIAGRAM INFLATABLE SEAL Figure 11.8: Flow diagram inflatable seal (SPTD) 70/196...

  • Page 71: Dismantling, Assembling And Adjusting

    11.4 DISMANTLING, ASSEMBLING AND ADJUSTING DMN‑WESTINGHOUSE diverter valves are manufactured with great care. To reduce air leakage, internal running clearances are kept extremely small during manufacture and assembly of the diverter valve. First read the safety instructions in chapter Safety before dismantling, assembling and adjusting the product. ATTENTION! Dismantling, assembling and adjusting must only be performed by trained and authorised personnel! DANGER!

  • Page 72: General Assembly & Part List

    11.4.2 GENERAL ASSEMBLY & PART LIST 11.4.2.1 GENERAL ASSEMBLY STATIC SEAL Figure 11.9: General assembly SPTD (Static Seal) 72/196...
  • Page 73 11.4.2.2 PART LIST STATIC SEAL 01 Body 40 Actuator 63 Bolt 02 End cover 41 Solenoid valve 64 Washer 03 End cover 42 Coil 70 Bolt 04 Plug 43 Connector 71 Nut 05 Seal 45 Tube connector 72 Cylinder screw 06 Shaft drive 50 Ball bearing 73 Cylinder screw...
  • Page 74 11.4.2.3 GENERAL ASSEMBLY INFLATABLE SEAL Figure 11.10: General assembly SPTD (Inflatable Seal) 74/196...
  • Page 75 11.4.2.4 PART LIST INFLATABLE SEAL 01 Body 54 Nameplate 106 Manifold 02 End cover 56 Bolt 110 Nipple 03 End cover 57 Washer 111 Tube connector 04 Plug 58 Dowel pin 112 Tube connector 05 Seal 59 O‑ring 113 Tube connector 06 Shaft drive 60 O‑ring 114 Tube connector...

  • Page 76: Dismantling

    11.4.3 DISMANTLING DISMANTLING ‑ DRIVE SIDE Fit three of these bolts in the tapped jacking holes in the end Remove end cover fixing bolts (56). cover (02) and remove. DISMANTLING ‑ NON DRIVE SIDE Fit three of these bolts in the tapped jacking holes in the end Remove end cover fixing bolts (56).
  • Page 77 Make a marking line of the position of the plug so that the plug is put back in the correct position. Push the plug out from drive side Remove plug (04). Check seal (05) for damage and replace, if necessary. ATTENTION! Support the plug to keep it in line with the bore to avoid possible damage to the plug and/or the bore of the body.
  • Page 78 Put a very thin layer silicone glue at the bottom of the seal groove. INFLATABLE SEAL EXECUTION Put a very thin layer silicone glue at the bottom of the seal groove and nipple. Fit the seal in the seal groove. Please allow the silicone glue to dry up.

  • Page 79: Re-Assembly

    ATTENTION! STATIC SEAL After assembly let the glue dry for 3 hours. INFLATABLE SEAL After assembly let the glue dry for 8 hours. 11.4.4 RE‑ASSEMBLY After cleaning and checking or replacement of parts, the diverter valve can be re‑assembled as follows: Place plug (04) in body and check position is correct.
  • Page 80 ATTENTION! After assembly test run the diverter valve. 80/196...

  • Page 81: Sptds

    12. SPTDS 12.1 GENERAL WORKING PRINCIPLE The SPTDS plug diverter is a compact diverter valve with integral actuator, which has been specially designed for rapid pipe changeover between powders and pellets in pneumatic conveying systems. Pipe changeover is achieved by turning the plug in the body. The unit is driven by means of a pneumatic actuator actuated by a solenoid valve.

  • Page 82: Standard Executions And Specifications

    12.2 STANDARD EXECUTIONS AND SPECIFICATIONS SPTDS plug diverter is a compact diverter valve with integral actuator for rapid pipe changeover between powders and pellets in pneumatic conveying systems (diverging). Figure 12.2: SPTDS Pressure Static ‑0.5…+1 bar Product temp °C Standard ‑20°C…+80°C Ambient temp °C Standard ‑20°C…+40°C Material of construction...

  • Page 83: Installation, Commissioning And Maintenance

    12.3 INSTALLATION, COMMISSIONING AND MAINTENANCE First read the safety instructions in chapter Safety before installing the product. DANGER OF DEATH! Electrical connection Make sure that appropriate power supplies are utilised during operation and that in the case of plant or component failure, the diverter valve is isolated from external power sources.

  • Page 84: Installing The Diverter Valve In A Potentially Explosive Atmosphere

    CAUTION! After installation test run the diverter valve. 12.3.3 INSTALLING THE DIVERTER VALVE IN A POTENTIALLY EXPLOSIVE ATMOSPHERE Follow up the following important notes in addition to the regular product information and safety and installation instructions. Read following chapters carefully in addition to the regular product‑, safety‑ and installation information, before installing the product: •...

  • Page 85: Connection Diagrams

    12.3.3.2 ACCESSORIES (IF FITTED) Only use; • solenoid valve • proximity switch • pressure switch • terminal box • electrical actuator • etc. that are CE marked and with an ATEX‑approval, equal or higher than the ATEX‑approval mentioned on the diverter valve.
  • Page 86 SOLENOID VALVE 5/2 NAMUR BISTABLE EXECUTION WITH MANUAL CONTROL. POSITION INDICATOR Rotech Switch control: ACR3ASTAZ10 Electromechanical switches Material: Aluminium housing Protection: IP65 Cable gland: M20x1.5; clamp range 8‑13mm Standard voltage: 230V AC 4A – 24V DC 16A Temperature range: ‑25°C…+85°C Rotech Switch control: APFN412EASEAZ10 Inductive proximity switch:...
  • Page 87 12.3.4.1 PNEUMATIC CONNECTION (STATIC SEAL) Figure 12.3: Pneumatic SPTDS static seal 87/196...

  • Page 88: Dismantling, Assembling And Adjusting

    12.4 DISMANTLING, ASSEMBLING AND ADJUSTING DMN‑WESTINGHOUSE diverter valves are manufactured with great care. To reduce air leakage, internal running clearances are kept extremely small during manufacture and assembly of the diverter valve. First read the safety instructions in chapter Safety before dismantling, assembling and adjusting the product. ATTENTION! Dismantling, assembling and adjusting must only be performed by trained and authorised personnel! DANGER!

  • Page 89: General Assembly & Part List

    12.4.2 GENERAL ASSEMBLY & PART LIST 12.4.2.1 GENERAL ASSEMBLY STATIC SEAL Figure 12.4: General assembly SPTDS (Static Seal) 12.4.2.2 PART LIST STATIC SEAL 01 Body 41 Solenoid valve 56 Bolt 02 End cover 42 Coil 57 Washer 03 End cover 43 Connector 58 Dowel pin 04 Plug...

  • Page 90: Dismantling

    12.4.3 DISMANTLING DISMANTLING ‑ DRIVE SIDE Remove end cover fixing bolts (56). Remove the end cover (02). DISMANTLING ‑ NON DRIVE SIDE Remove bolts (63) and washer (64). Remove bearing cover (08). 90/196...
  • Page 91 Remove end cover fixing bolts (56). Remove the end cover (03). Make a marking line of the position of the plug so that the plug is put back in the correct position. Push the plug out from drive side. Remove plug (04). Check seal (05) for damage and replace, if necessary.
  • Page 92 12.4.3.1 CHANGING THE SEAL Remove the 2 seals (05). After the seals are removed clean the groove. Put a very thin layer of silicone glue at the bottom of the seal groove. The seal must rise 0,7 – 1 mm above plug diameter Fit the seal in the seal groove.

  • Page 93: Re-Assembly

    12.4.4 RE‑ASSEMBLY After cleaning and checking or replacement of parts, the diverter valve can be re‑assembled as follows: Place plug (04) in body and check position is correct. • Push plug further in body. • Make sure that seals are not protruding out of the seal groove which could result in damaging the seal.

  • Page 94: Gpd

    13. GPD 13.1 GENERAL WORKING PRINCIPLE The GPD plug diverter has been specially designed to re‑route powders and pellets in gravity systems. Pipe changeover is achieved by turning the plug in the body. The unit is driven by means of a pneumatic torque actuator actuated by a solenoid valve.

  • Page 95: Standard Executions And Specifications

    13.2 STANDARD EXECUTIONS AND SPECIFICATIONS GPD plug diverter has been specially designed to re‑route powders and pellets in gravity systems. Figure 13.2: GPD Pressure No pressure Product temp °C Standard ‑20°C…+80°C Ambient temp °C Standard ‑20°C…+40°C Material of construction Body cover: Cast iron / Aluminium / Stainless steel 316 Plug: Mild steel / Hardox / Stainless steel 316L Flange hole pattern DIN PN 10 / ANSI 150 lbs...

  • Page 96: Installation, Commissioning And Maintenance

    13.3 INSTALLATION, COMMISSIONING AND MAINTENANCE First read the safety instructions in chapter Safety before installing the product. DANGER OF DEATH! Electrical connection Make sure that appropriate power supplies are utilised during operation and that in the case of plant or component failure, the diverter valve is isolated from external power sources.

  • Page 97: Installing The Diverter Valve In A Potentially Explosive Atmosphere

    CAUTION! After installation test run the diverter valve. 13.3.3 INSTALLING THE DIVERTER VALVE IN A POTENTIALLY EXPLOSIVE ATMOSPHERE Follow up the following important notes in addition to the regular product information and safety and installation instructions. Read following chapters carefully in addition to the regular product‑, safety‑ and installation information, before installing the product: •...

  • Page 98: Connection Diagrams

    13.3.3.2 ACCESSORIES (IF FITTED) Only use; • solenoid valve • proximity switch • pressure switch • terminal box • electrical actuator • etc. that are CE marked and with an ATEX‑approval, equal or higher than the ATEX‑approval mentioned on the diverter valve.
  • Page 99 POSITION INDICATOR Rotech Switch control: ACR3ASTAZ10 Electromechanical switches Material: Aluminium housing Protection: IP65 Cable gland: M20x1.5; clamp range 8‑13mm Standard voltage: 230V AC 4A – 24V DC 16A Temperature range: ‑25°C…+85°C Rotech Switch control: APFN412EASEAZ10 Inductive proximity switch: P&F NBN4‑12GM50‑E2 3 wires PNP NO Material: Aluminium housing...
  • Page 100 13.3.4.1 PNEUMATIC CONNECTION GPD SOLENOID VALVE 5/2 NAMUR BISTABLE EXECUTION WITH MANUAL CONTROL. Figure 13.3: Pneumatic connection GPD 100/196...

  • Page 101: General Assembly & Part List

    13.3.5 GENERAL ASSEMBLY & PART LIST 13.3.5.1 GENERAL ASSEMBLY Figure 13.4: General assembly GPD 101/196...

  • Page 102: Part List

    13.3.5.2 PART LIST 01 Body 12 Bolt 52 Solenoid valve 02 End cover 13 Washer 54 Coil 03 Plug 14 Bolt 55 Mounting flange 04 Cover 15 Washer 60 Fitting 05 Earth set 16 Nameplate 61 Bolt 10 Ball bearing 50 Torque actuator unit 62 Washer 11 Lip seal...

  • Page 103: Re-Assembly

    • Remove the lip seals (11) from cover. Figure 13.6: Dismantling shaft seal for cleaning GPD 13.3.7 RE‑ASSEMBLY INSTRUCTION After cleaning and checking or replacement of parts, the diverter valve can be re‑assembled as follows: • Replace shaft seals in the covers. •...

  • Page 104: Dismantling, Assembling And Adjusting

    13.4 DISMANTLING, ASSEMBLING AND ADJUSTING DMN‑WESTINGHOUSE diverter valves are manufactured with great care. To reduce air leakage, internal running clearances are kept extremely small during manufacture and assembly of the diverter valve. First read the safety instructions in chapter Safety before dismantling, assembling and adjusting the product. ATTENTION! Dismantling, assembling and adjusting must only be performed by trained and authorised personnel! DANGER!

  • Page 105: General Assembly & Part List (Usda Approved)

    13.4.2 GENERAL ASSEMBLY & PART LIST (USDA APPROVED) 13.4.2.1 GENERAL ASSEMBLY GPD DAIRY‑WD Figure 13.8: General assembly GPD Dairy‑WD Figure 13.9: Shaft seal detail 105/196...
  • Page 106 13.4.2.2 PART LIST GPD DAIRY‑WD 01 Body 14 Bolt 51 Switch box 02 End cover 15 Washer 52 Solenoid valve 03 Plug 16 Nameplate 54 Coil 04 Cover 17 Gasket 55 Mounting flange 05 Earth set 18 Bolt 60 Fitting 10 Ball bearing 19 Dowel 61 Bolt...

  • Page 107: Dismantling Gpd Dairy-Wd

    13.4.3 DISMANTLING GPD DAIRY‑WD ATTENTION! The unit requires disassembly for hand cleaning. Plug and seal should be removed, cleaned and reassembled every time the unit is cleaned. INSTRUCTION • Disconnect electric wiring from solenoid valve and position switches and remove air hoses. •...

  • Page 108: Re-Assembly Gpd Dairy Wd

    13.4.4 RE‑ASSEMBLY GPD DAIRY WD INSTRUCTION After cleaning and checking or replacement of parts, the diverter valve can be re‑assembled as follows: • Replace shaft seals in the covers. • Now slide the plug axially in the body and make sure that the position of the square insertion end of the plug correspond to the opening in the actuator.

  • Page 109: 14 2-Tdv

    14. 2‑TDV 14.1 GENERAL WORKING PRINCIPLE The 2‑TDV, 3‑TDV and M‑TDV tube diverters pneumatically conveying products in powder or pellet form to multiple destinations (diverging). Or from multiple sources to one destination (converging). The 2‑TDV diverter is driven by means of a pneumatic actuator actuated by a solenoid valve to get a perfect alignment of the swan‑neck and selected nozzle.

  • Page 110: Standard Executions And Specifications

    14.2 STANDARD EXECUTIONS AND SPECIFICATIONS 2‑TDV diverters pneumatically convey products in powder or pellet form to multiple destinations (diverging) or from multiple sources to one destination (converging). Figure 14.2: 2‑TDV Pressure Inflatable ‑0,8…+3 bar Product temp °C Standard ‑20°C…+100°C (+130°C for short term only) Ambient temp °C Standard ‑20°C…+40°C Material of construction...

  • Page 111: Installation, Commissioning And Maintenance

    14.3 INSTALLATION, COMMISSIONING AND MAINTENANCE First read the safety instructions in chapter Safety before installing the product. DANGER OF DEATH! Electrical connection Make sure that appropriate power supplies are utilised during operation and that in the case of plant or component failure, the diverter valve is isolated from external power sources.
  • Page 112 Check that the electrical leakage resistance is less than 10 Ω between pipe and Body. 2‑3 TDV TUBE DIVERTER VALVE When assembling the protection guard make sure that no ignition sources (e.g. sparks, through contact) can be created. DIVERTER VALVE EXTERNAL NO ZONE •...

  • Page 113: 2-Tdv: Installing The Tube Diverter Valve Into The System

    14.3.3 2‑TDV: INSTALLING THE TUBE DIVERTER VALVE INTO THE SYSTEM DANGER! Do not switch position. Danger to fingers and hands. During operation or testing of the tube diverter, pipe connections must not be open or unprotected. Pipe changeover must only be carried out when the product pipes are not pressurised and do not contain product! The diverter valve must not be put into service until the equipment into which they have been incorporated have been declared in conformity with the Machinery Directive.
  • Page 114 14.3.4.1 CONNECTION DIAGRAM FOR THE 2‑TDV TUBE DIVERTER The 2‑TDV tube diverter is equipped as standard with a pneumatic actuator, electrically operated 5/2 solenoid‑solenoid valve and switchbox with Micro‑switches. For the inflatable seal version there is an extra pressure regulator, solenoid valve and pressure switch. DOUBLE ACTING PNEUMATIC ACTUATOR Airtorque: DR00XXXUF05F0717AZ...
  • Page 115 POSITION INDICATOR Rotech Switch control: ACR3ASTAZ10 Electromechanical switches Material: Aluminium housing Protection: IP65 Cable gland: M20x1.5; clamp range 8‑13mm Standard voltage: 230V AC 4A – 24V DC 16A Temperature range: ‑25°C…+85°C Rotech Switch control: APFN412EASEAZ10 Inductive proximity switch: P&F NBN4‑12GM50‑E2 3 wires PNP NO Material: Aluminium housing...
  • Page 116 14.3.4.2 PNEUMATIC CONNECTION 2‑TDV Figure 14.3: Pneumatic connection 2‑TDV CAUTION! After pressure switch deflation signal, program a 2 second delay before moving to new position so that seals are completely deflated before movement. 116/196...
  • Page 117 14.3.4.3 ELECTRICAL CONNECTION 2‑TDV Figure 14.4: Electrical connection 2‑TDV 117/196...

  • Page 118: Dismantling, Assembling And Adjusting

    14.4 DISMANTLING, ASSEMBLING AND ADJUSTING DMN‑WESTINGHOUSE diverter valves are manufactured with great care. To reduce air leakage, internal running clearances are kept extremely small during manufacture and assembly of the diverter valve. First read the safety instructions in chapter Safety before dismantling, assembling and adjusting the product. ATTENTION! Dismantling, assembling and adjusting must only be performed by trained and authorised personnel! DANGER!

  • Page 119: General Assembly & Part List

    14.4.2 GENERAL ASSEMBLY & PART LIST 14.4.2.1 GENERAL ASSEMBLY (2‑TDV) Figure 14.5: General assembly (2‑TDV) 119/196...
  • Page 120 14.4.2.2 PART LIST (2‑TDV) 01 Nozzle 48 Connector 81 Bolt 02 Tension ring 49 Solenoid valve 3/2 82 Washer 03 Seal 50 Coil 83 Bolt 04 Bearing house 51 Connector 84 Nut 05 Drive shaft 52 Filter regulator 87 Bolt 06 End plate drive shaft 53 Pressure switch 90 Cylinder bolt...

  • Page 121: Dismantling

    14.4.3 DISMANTLING DISMANTLING (FOR CLEANING) • • Remove bolts (71) and washer (72). Remove slide ring (10). • Remove bolts (75) and washer (76). • Remove swan neck. (15). 121/196...
  • Page 122 • Position rotation disc to remove seal (03). • Remove nut (68) and washer (69). • Press the seal (03) and tension ring (02) out of the nozzle. • • Remove tension ring (02). Clean nozzle. • • Clean tension ring and seal. Rotate disc and remove other seal and clean nozzle.

  • Page 123: Re-Assembly

    ROTATING DISC (CLEANING SURFACE PRODUCT SIDE) INSTRUCTION • Remove bolts (81), washer (82) and end plate (06). • Remove bolt (83), washer (84) and stop rotating disc (08). • Remove rotating disc and clean. Figure 14.6: Rotating disc (cleaning surface product side) 3‑TDV 14.4.4 RE‑ASSEMBLY INSTRUCTION After cleaning and checking or replacement of parts, the diverter valve can be re‑assembled as follows:...

  • Page 124: 15 3-Tdv

    15. 3‑TDV 15.1 GENERAL WORKING PRINCIPLE The 2‑TDV, 3‑TDV and M‑TDV tube diverters pneumatically conveying products in powder or pellet form to multiple destinations (diverging). Or from multiple sources to one destination (converging). The 3‑TDV diverter is driven by means of an electric 3‑position actuator and a pneumatic cylinder to get a perfect alignment of the swan‑neck and selected nozzle.

  • Page 125: Standard Executions And Specifications

    15.2 STANDARD EXECUTIONS AND SPECIFICATIONS 2‑3 TDV diverters pneumatically convey products in powder or pellet form to multiple destinations (diverging) or from multiple sources to one destination (converging). Figure 15.2: 3‑TDV Pressure Inflatable ‑0,8…+3 bar Product temp °C ‑20°C…+100°C (+130°C for short term only) Ambient temp °C Standard ‑20°C…+40°C Material of construction...

  • Page 126: Installation, Commissioning And Maintenance

    15.3 INSTALLATION, COMMISSIONING AND MAINTENANCE First read the safety instructions in chapter Safety before installing the product. DANGER OF DEATH! Electrical connection Make sure that appropriate power supplies are utilised during operation and that in the case of plant or component failure, the diverter valve is isolated from external power sources.
  • Page 127 Check that the electrical leakage resistance is less than 10 Ω between pipe and Body. 2‑3 TDV TUBE DIVERTER VALVE When assembling the protection guard make sure that no ignition sources (e.g. sparks, through contact) can be created. DIVERTER VALVE EXTERNAL NO ZONE •...

  • Page 128: 3-Tdv: Installing The Tube Diverter Valve Into The System

    15.3.3 3‑TDV: INSTALLING THE TUBE DIVERTER VALVE INTO THE SYSTEM DANGER! Do not switch position. Danger to fingers and hands. During operation or testing of the tube diverter, pipe connections must not be open or unprotected. Pipe changeover must only be carried out when the product pipes are not pressurised and do not contain product! The diverter valve must not be put into service until the equipment into which they have been incorporated have been declared in conformity with the Machinery Directive.
  • Page 129 DOUBLE ACTING PNEUMATIC CYLINDER Festo: Type ADN Medium: air filtration lubricated or not up to 10 bar Temperature range: ‑20°C…+80°C Working pressure: 5‑10 bar PROXIMITY‑SWITCH. Festo: Type SME‑8M‑DS‑24V‑K‑2,5‑OE Protection: IP65 Standard voltage: 5‑30 V AC/DC Temperature range: ‑20°C…+70°C CYLINDER Solenoid valve 5/2 bistable execution with manual control. FOR INFLATABLE SEAL EXECUTION Solenoid valve 3/2 Monostable execution with manual control.
  • Page 130 15.3.4.1 PNEUMATIC CONNECTION 3‑TDV Figure 15.3: Pneumatic connection 3‑TDV CAUTION! After pressure switch deflation signal, program a 2 second delay before moving to new position so that seals are completely deflated before movement. 130/196...
  • Page 131 15.3.4.2 ELECTRICAL CONNECTION 3‑TDV First carefully read the instructions supplied by the manufacturer of the Electric actuator, before installing the product. Terminals 6 & 9 4 & 8 F4 & F9 Position 1 Open Closed Closed Position 2 Open Open Open Position 3 Closed...
  • Page 132 Figure 15.6: Electrical connection electric actuator (3‑TDV) Figure 15.7: Electrical connection terminal box 3‑TDV Pressure switch Solenoid valve inflatable seal 3/2 NO solenoid‑spring execution GS4‑GS5 Solenoid valve positioning cylinder 5/2 bistable execution CYS1 Proximity‑switch. CYS2 Proximity‑switch. 132/196...
  • Page 133 Figure 15.8: Flow diagram 3‑TDV See next pages for unlock and lock process 133/196...
  • Page 134 Figure 15.9: Unlock and lock process 3‑TDV 134/196...

  • Page 135: Dismantling, Assembling And Adjusting

    15.4 DISMANTLING, ASSEMBLING AND ADJUSTING DMN‑WESTINGHOUSE diverter valves are manufactured with great care. To reduce air leakage, internal running clearances are kept extremely small during manufacture and assembly of the diverter valve. First read the safety instructions in chapter Safety before dismantling, assembling and adjusting the product. ATTENTION! Dismantling, assembling and adjusting must only be performed by trained and authorised personnel! DANGER!
  • Page 136 15.4.1.1 GENERAL ASSEMBLY (3‑TDV) Figure 15.10: General assembly (3‑TDV) 136/196...
  • Page 137 15.4.1.2 PART LIST (3‑TDV) 01 Nozzle 52 Filter regulator 85 Bolt 02 Tension ring 53 Pressure switch 86 Washer 03 Seal 55 Cylinder 87 Bolt 04 Bearing house 56 Proximity sensor 87 Cylinder bolt 05 Drive shaft 57 Solenoid valve 5/2 90 Cylinder bolt 06 End plate drive shaft 58 Coil...

  • Page 138: Dismantling

    15.4.2 DISMANTLING DISMANTLING (FOR CLEANING) • • Remove bolts (71) and washer (72). Remove slide ring (10). • Remove bolts (75) and washer (76). • Remove swan neck. (15). 138/196...
  • Page 139 • Position rotation disc to remove seal (03). • Remove nut (68) and washer (69). • Press the seal (03) and tension ring (02) out of the nozzle. • • Remove tension ring (02). Clean nozzle. • • Clean tension ring and seal. Rotate disc and remove other seal and clean nozzle.

  • Page 140: Re-Assembly

    ROTATING DISC (CLEANING SURFACE PRODUCT SIDE) INSTRUCTION • Remove bolts (81), washer (82) and end plate (06). • Remove bolt (83), washer (84) and stop rotating disc (08). • Remove rotating disc and clean. Figure 15.11: Rotating disc (cleaning surface product side) 3‑TDV 15.4.3 RE‑ASSEMBLY INSTRUCTION After cleaning and checking or replacement of parts, the diverter valve can be re‑assembled as follows:...

  • Page 141: Tdv

    16. M‑TDV 16.1 GENERAL WORKING PRINCIPLE The 2‑TDV, 3‑TDV and M‑TDV tube diverters pneumatically conveying products in powder or pellet form to multiple destinations (diverging). Or from multiple sources to one destination (converging). The M‑TDV diverter unit is driven by means of a geared motor, fitted with an encoder. The LTi Lust position controller makes it possible to get a perfect alignment of the swan‑neck and selected nozzle.

  • Page 142: Standard Executions And Specifications

    16.2 STANDARD EXECUTIONS AND SPECIFICATIONS M‑TDV tube diverters pneumatically conveying products in powder or pellet form to multiple destinations (diverging). Or from multiple sources to one destination (converging). Figure 16.2: M‑TDV Pressure Inflatable ‑0,8…+3 bar Product temp °C ‑20°C…+100°C (+130°C for short term only) Ambient temp °C Standard ‑20°C…+40°C Material of construction...

  • Page 143: Installation, Commissioning And Maintenance

    16.3 INSTALLATION, COMMISSIONING AND MAINTENANCE First read the safety instructions in chapter Safety before installing the product. DANGER OF DEATH! Electrical connection Make sure that appropriate power supplies are utilised during operation and that in the case of plant or component failure, the diverter valve is isolated from external power sources.
  • Page 144 Check that the electrical leakage resistance is less than 10 Ω between pipe and Body. DIVERTER VALVE EXTERNAL NO ZONE • No external explosive atmosphere is permitted • No dust layers are permitted 16.3.2.1 DRIVE According to the ATEX directive the maximum velocity must not be higher than 1 m/s and the maximum power of the motor gear unit is not higher than 4kW.

  • Page 145: M-Tdv: Installing The Tube Diverter Valve Into The System

    16.3.3 M‑TDV: INSTALLING THE TUBE DIVERTER VALVE INTO THE SYSTEM DANGER! Do not switch position. Danger to fingers and hands. During operation or testing of the tube diverter, pipe connections must not be open or unprotected. Pipe changeover must only be carried out when the product pipes are not pressurised and do not contain product! The diverter valve must not be put into service until the equipment into which they have been incorporated have been declared in conformity with the Machinery Directive.
  • Page 146 16.3.4.1 DRIVE DRIVE / POSITIONING SPECIFICATION SEW drive: Type RF37/R DRSS4/TF/ES7C SEW drive: Type RF37/R EDRS71M4/TF/ES7C/AL‑II3GD Encoder: Type ES7C Motor power: 0.37kW Speed: 23rpm / 50Hz Electrical supply: 230/400 Volt 50Hz Protection: IP55 Isolation: LTI MOTION STANDARD (1X230V) Position controller Type CDB32.003, C2.4 art.nr.
  • Page 147 All data set by DMN‑WESTINGHOUSE. Positioning by Binary code input. For more information about LTi MOTION products see https://www.keba.com/en/industrial‑automation/keba‑lti PROXIMITY SWITCH FOR REFERENCE RUN • P&F Type NCB5‑18GM40‑Z1 • P&F Type NCB5‑18GM40‑Z1‑3G‑3D PROXIMITY SWITCH FOR POSITION CONFORMATION. (OPTIONAL) SOLENOID VALVE INFLATABLE SEAL FESTO TypeMOFH‑3‑1/8‑EX NO (24VDC)
  • Page 148 16.3.4.2 PRINCIPLE OF OPERATION. The unit is driven by means of a geared motor, fitted with an encoder. The LTi MOTION position controller makes it possible to get a perfect alignment of the swan‑neck and selected nozzle. Sealing is by means of inflatable EPDM seals located outside the product flow. The indexing plate seals off unused ports.
  • Page 149 16.3.4.3 CONTROL LTI MOTION Read operation manual LTi MOTION ‑ CDE/CDB3000. The Position controller is supplied as a loose part. An external power supply is required; this is not part of DMN‑WESTINGHOUSE supply. Table 16.1: Position selection Binary code 149/196...
  • Page 150 16.3.4.4 CONNECTING THE ELECTRICAL MOTOR • Sew star connection Figure 16.3: Connection of E‑motor (M‑TDV) • Connections U1, V1 and W1 (Fig. 2.4.1) must be connected with U, V and W (Fig. 2.4.2) from controller X1. Figure 16.4: Connection of motor (M‑TDV) •...
  • Page 151 16.3.4.5 ENCODER NOTE: Encoder voltage supply • Voltage supply on encoder: + 5V ± 5%, max. power consumption 150 mA (including load) • The encoders must have a separate sensor line terminal or sensor line must be connected to supply on encoder side. The sensor lines are required to measure a supply voltage drop in the encoder line.
  • Page 152 Track B must be terminated via a bridge between Pins 14 and 15. The terminating resistor (120 Ù ) is installed in the device. The customer must perform the wiring as track CLK (pin 6, 11) must not be terminated if an SSI interface is used. 152/196...

  • Page 153: Position Controller

    16.3.4.6 POSITION CONTROLLER ATTENTION! The Position controller is supplied as a loose part and as such should be remotely mounted in a suitable enclosure. The position controller is programmed for the specific diverter. On the position controller is a sticker with the description, serial‑ and DMN order number of the corresponding diverter.
  • Page 154 16.3.4.7 DMN TERMINAL BOX CONNECTION Figure 16.5: Electrical connection terminal box (M‑TDV) 154/196...

  • Page 155: Encoder Connections

    16.3.4.8 ENCODER CONNECTIONS Figure 16.6: Controller (M‑TDV) Figure 16.7: Controller (M‑TDV) CABLE OPTION • Available in different length (5m, 10m, 20m and 50m) • A 0.5m cable is mounted to the diverter and connected to the terminal box. 155/196...
  • Page 156 Figure 16.8: Cable (M‑TDV) 156/196...
  • Page 157 16.3.4.9 INSTALLATION OF THE M‑TDV DIVERTER VALVE. Read following chapters carefully in addition to the regular product‑ and safety information, before installing the product: • Installation, commissioning and maintenance (chapter 16.3). • M‑TDV: Installing the tube diverter valve into the system (chapter 16.3.3). INSTRUCTION •...
  • Page 158 Figure 16.9: Mounting position M‑TDV 158/196...
  • Page 159 Figure 16.10: Activating the breather valve gear unit (M‑TDV) INSTALLATION SEQUENCE INSTRUCTION • Install the diverter without connecting to power source. • Connect product pipes. • Connect compressed air to diverter valve. • Connect solenoid valve and check the pressure regulator setting. •...
  • Page 160 16.3.4.10 TROUBLE SHOOTING AT THE COMMISSIONING Error Movement Problem Cause Gear box Bridges from electric gear box changed. (See page 12) Gear box No terminal sensor connected. (See page 12) Controller 24 VDC for instrumentation not from an external power unit. Controller No bridges from pin 13 to 19 (See page 16) Pressure...
  • Page 161 Figure 16.11: Position controller (M‑TDV) 161/196...
  • Page 162 MEANING OF THE LIGHT EMITTING DIODES The positioning controller is fitted with three status LED’s in red (H1), yellow (H2) and green (H3) at the top right. Device status red LED (H1) yellow LED (H2) green LED (H3) Supply voltage 24 V DC (internal or external) for control element applied or closed loop control in “Parameterization”...

  • Page 163: Dismantling, Assembling And Adjusting

    16.4 DISMANTLING, ASSEMBLING AND ADJUSTING DMN‑WESTINGHOUSE diverter valves are manufactured with great care. To reduce air leakage, internal running clearances are kept extremely small during manufacture and assembly of the diverter valve. First read the safety instructions in chapter Safety before dismantling, assembling and adjusting the product. ATTENTION! Dismantling, assembling and adjusting must only be performed by trained and authorised personnel! DANGER!

  • Page 164: General Assembly & Part List

    16.4.2 GENERAL ASSEMBLY & PART LIST Figure 16.12: General assembly (M‑TDV) 164/196...

  • Page 165: Part List

    16.4.2.1 PART LIST 01 Nozzle 52 Filter regulator 91 Nut 02 Tension ring 53 Pressure switch 91 Washer 03 Seal 55 Nipple 93 Cylinder bolt 04 Bearing house 56 Proximity sensor 94 Nut 05 Drive shaft 60 Bolt 94 Washer 06 End plate drive shaft 61 Bolt 95 Bolt...

  • Page 166: Dismantling

    16.4.3 DISMANTLING The unit requires disassembly for hand cleaning. INSTRUCTION • Disconnect electric wiring and remove air hoses. Internal disassembly of diverter valve remove swan‑neck and rotating disc. External disassembly of diverter valve remove piping and nozzle. 16.4.3.1 INTERNAL DISASSEMBLY OF DIVERTER VALVE REMOVE SWAN‑NECK AND ROTATING DISC. •...
  • Page 167 • Remove air seals (03) from nozzle. • Check seal for damage and replace, if necessary. • Clean nozzles and cover. 167/196...
  • Page 168 16.4.3.2 EXTERNAL DISASSEMBLY OF DIVERTER VALVE REMOVE PIPING AND NOZZLE. Figure 16.14: Disassembly for cleaning (M‑TDV) • Remove nuts (65) from the cover. • Remove nozzles (01). • Remove air seals (03) from nozzle. • Check seal for damage and replace, if necessary. •...

  • Page 169: Re-Assembly

    16.4.4 RE‑ASSEMBLY INSTRUCTION After cleaning and checking or replacement of parts, the diverter valve can be re‑assembled as follows: • Re‑assemble the parts in reverse of dismantling procedure. PAY SPECIAL ATTENTION TO THE FOLLOWING POINTS: • Seal assembly. • Replace nozzles (01). •...
  • Page 170 16.4.4.1 DISMANTLING AND ASSEMBLY DRIVE DISMANTLING • Remove bolts (78). • Dismantle drive‑encoder (45) from bearing house. RE‑ASSEMBLY • Assemble drive to bearing house using bolts. • Check correct mounting position drive. ATTENTION! After assembly test run the diverter valve. ATTENTION! If further maintenance or repair work of the M‑TDV unit is required, please contact our Service Department.

  • Page 171: General Working Principle

    17. FDV 17.1 GENERAL WORKING PRINCIPLE The FDV flap diverter has been specially designed to re‑route powders and pellets in pneumatic conveying systems. Pipe changeover is achieved by turning the flap in the body. The unit is driven by means of an integral pneumatic cylinder or torque actuator actuated by a solenoid valve. The flap diverter valve housing is cast and may be of aluminium, iron or stainless steel, with a pipe or flange fittings.
  • Page 172 17.2 STANDARD EXECUTIONS AND SPECIFICATIONS FDV flap diverter has been specially designed to re‑route powders and pellets in pneumatic conveying systems. Figure 17.2: FDVP / FDVF Pressure ‑0,3…+2 bar Product temp °C Standard ‑25°C…+80°C (Optional up to +150°C) Ambient temp °C Standard ‑20°C…+40°C Material of construction Body cover: Cast iron / Aluminium / Stainless steel 316...

  • Page 173: Installation, Commissioning And Maintenance

    17.3 INSTALLATION, COMMISSIONING AND MAINTENANCE First read the safety instructions in chapter Safety before installing the product. DANGER OF DEATH! Electrical connection Make sure that appropriate power supplies are utilised during operation and that in the case of plant or component failure, the diverter valve is isolated from external power sources.
  • Page 174 FDVP WITH PIPE BONDED IN BODY Check that the electrical leakage resistance is less than 10 Ω between pipe and Body. DIVERTER VALVE EXTERNAL NO ZONE • No external explosive atmosphere is permitted • No dust layers are permitted 17.3.2.1 DRIVE According to the ATEX directive the maximum velocity must not be higher than 1 m/s and the maximum power of the motor gear unit is not higher than 4kW.
  • Page 175 17.4 INSTALLING THE FLAP DIVERTER VALVE INTO THE SYSTEM DANGER! Do not turn flap by hand or switch position. Danger to fingers and hands. During operation or testing of the flap diverter, pipe connections must not be open or unprotected. Pipe changeover must only be carried out when the product pipes are not pressurised and do not contain product! The diverter valve must not be put into service until the equipment into which they have been incorporated have been declared in conformity with the Machinery Directive.

  • Page 176: Connection Diagrams

    17.4.1 CONNECTION DIAGRAMS Read following chapters carefully in addition to the regular product‑ and safety information, before installing the product: • Installation, commissioning and maintenance (chapter 17.3). • Installing the flap diverter valve into the system (chapter 17.4). The flap diverter is equipped as standard with: ′′...
  • Page 177 POSITION INDICATOR Rotech Switch control: ACR3ASTAZ10 Electromechanical switches Material: Aluminium housing Protection: IP65 Cable gland: M20x1.5; clamp range 8‑13mm Standard voltage: 230V AC 4A – 24V DC 16A Temperature range: ‑25°C…+85°C Rotech Switch control: APFN412EASEAZ10 Inductive proximity switch: P&F NBN4‑12GM50‑E2 3 wires PNP NO Material: Aluminium housing...
  • Page 178 ATTENTION! Please study the operation instructions switchbox manufacturer. Prior to the delivery the position indication is set for the angle required for the Pneumatic torque actuator. If adjusting of the cams is necessary, and for instructions for electrical connection, please read the mounting and adjusting instructions Switch control.

  • Page 179: Before Dismantling

    17.5 DISMANTLING, ASSEMBLING AND ADJUSTING DMN‑WESTINGHOUSE diverter valves are manufactured with great care. To reduce air leakage, internal running clearances are kept extremely small during manufacture and assembly of the diverter valve. First read the safety instructions in chapter Safety before dismantling, assembling and adjusting the product. ATTENTION! Dismantling, assembling and adjusting must only be performed by trained and authorised personnel! DANGER!

  • Page 180: Part List

    17.5.2 GENERAL ASSEMBLY & PART LIST 17.5.2.1 GENERAL ASSEMBLY FDV Figure 17.4: General assembly (FDV) 17.5.2.2 PART LIST 001 Flap housing 022 Clamp plate 053 Solenoid valve 002 Trouser legs 031 Seal 054 Silencer 006 Pipe 032 O‑ring 055 Coil 011 Nameplate 033 Slide bearing 056 Mounting plate...

  • Page 181: Dismantling & Re-Assembly

    17.5.3 DISMANTLING & RE‑ASSEMBLY 17.5.3.1 DISMANTLING STANDARD EXECUTION INSTRUCTION • Disconnect electric wiring from solenoid valve and position switches and remove air hoses. • Remove bolts (63). • Remove Mounting plate (56) including actuator unit (51/52/53). Figure 17.5: Disassembly torque actuator execution (FDV) 181/196...
  • Page 182 INSTRUCTION • Remove bolts (12) and remove flap housing (01) and flap assembly. • Remove bearing (33) and “O”‑ring (32) from flap assembly. • Disassemble flap assembly and remove seal (31) from trouser legs (02). • Check flap shaft (21), flap seal and bearings for damage and replace, if necessary. •...

  • Page 183: Btd

    18. BTD 18.1 GENERAL WORKING PRINCIPLE The BTD ball diverter has been specially designed to converge or diverge abrasive products in pneumatic conveying systems. The diverter is also suitable for systems having relatively high pressures and temperatures. The diverter can be used for both diverting and converging. When diverting the product itself provides the wear surface. When converging the impact area of the product on the diverter has been considerably strengthened.

  • Page 184: Standard Executions And Specifications

    18.2 STANDARD EXECUTIONS AND SPECIFICATIONS BTD ball diverter has been specially designed to converge or diverge abrasive products in pneumatic conveying systems. The diverter is also suitable for systems having relatively high pressures and temperatures. Figure 18.2: BTD Pressure ‑0,5…+6 bar Product temp °C Standard ‑25°C…+80°C (Optional up to +150°C Non ATEX) Ambient temp °C...

  • Page 185: Installation, Commissioning And Maintenance

    18.3 INSTALLATION, COMMISSIONING AND MAINTENANCE First read the safety instructions in chapter Safety before installing the product. DANGER OF DEATH! Electrical connection Make sure that appropriate power supplies are utilised during operation and that in the case of plant or component failure, the diverter valve is isolated from external power sources.
  • Page 186 Check that the electrical leakage resistance is less than 10 Ω between pipe and Body. BTD BALL DIVERTER VALVE Maximum product temperature is 80°C WARNING – SELF‑IGNITION OF DUSTS ‑ Self‑ignition temperature (SIT) of the product to be handled must be higher than Product temperature +10°C.

  • Page 187: Installing The Ball Diverter Valve Into The System

    18.4 INSTALLING THE BALL DIVERTER VALVE INTO THE SYSTEM DANGER! Do not switch position. Danger to fingers and hands. During operation or testing of the ball diverter, pipe connections must not be open or unprotected. Pipe changeover must only be carried out when the product pipes are not pressurised and do not contain product! The diverter valve must not be put into service until the equipment into which they have been incorporated have been declared in conformity with the Machinery Directive.
  • Page 188 WORKING PRESSURE AT THE PNEUMATIC ACTUATOR: 4.5 ÷ 7 BAR. CAUTION! It is advisable to provide a local terminal board with an AUT ‑ 0 ‑ MAN selector and an extractable key on “0”, which makes it possible to electrically insulate the diverter in case of maintenance interventions. Before commencing any maintenance operation or removal of fixed guarding, IT IS ESSENTIAL that all power and air supplies are switched off.
  • Page 189 18.4.1.1 CONNECTION DIAGRAM FOR THE BALL DIVERTER The Ball diverter is equipped as standard with: ′′ • Pneumatic torque actuator, electrically operated 5/2 double solenoid valve 1/4 micro switches and junction box. ATTENTION! All electrical connections Must be carried out by a qualified electrician. DOUBLE ACTING PNEUMATIC ACTUATOR Airtorque: DR00XXXUF05F0717AZ...
  • Page 190 Rotech Switch control: APF2V3NASTAZ10B Inductive proximity switch: P&F NJ2‑V3‑N 2GD Namur NC II2G Ex e ia IIC T6 Gb II2D Ex tb IIIC T80°C Db Material: Aluminium housing Protection: IP65 Cable gland: M20x1.5; clamp range 5,5‑13mm Standard voltage: 8,2V DC ≥ 3mA inactive ‑ ≤ 1mA active Temperature range: ‑25°C…+85°C Rotech Switch control:...

  • Page 191: Dismantling, Assembling And Adjusting

    18.5 DISMANTLING, ASSEMBLING AND ADJUSTING DMN‑WESTINGHOUSE diverter valves are manufactured with great care. To reduce air leakage, internal running clearances are kept extremely small during manufacture and assembly of the diverter valve. First read the safety instructions in chapter Safety before dismantling, assembling and adjusting the product. ATTENTION! Dismantling, assembling and adjusting must only be performed by trained and authorised personnel! DANGER!
  • Page 192 18.5.1.1 GENERAL ASSEMBLY (BTD) Figure 18.4: General assembly (BTD) 192/196...

  • Page 193: Dismantling & Re-Assembly

    18.5.1.2 PART LIST 01 Body 23 Key 42 “O”‑ring 02 Inspection cover 24 Socket head screw 43 Lip seal 03 Wear ring 25 Spring washer 44 Barrier ring 04 Ball 26 Hexagonal head screw 45 Retainer ring internal 05 Shaft 27 Spring washer 46 Pneumatic actuator 06 Bush...
  • Page 194 18.5.2.2 REPLACEMENTS OF SEALS INSTRUCTION • Remove screw (20). • Remove seal‑holder (07) and seal (40) on one side of the ball. • Clean seal seats and the inside of the diverter valve in the area where seals are and insert a new seal. •...

  • Page 195: End Of Lifetime

    19. END OF LIFETIME After lifetime, the system must be decommissioned according to prevailing safety rules. All contaminated or harmful parts must be disposed of in accordance with the statutory requirements. Copyright © DMN‑WESTINGHOUSE. All rights reserved. All information including drawings shown in this manual are covered by copyright. No part of this manual may be reproduced or published in any form or in any way, electronically, by print, photo print, microfilm or any other means without prior written permission from DMN‑WESTINGHOUSE.
  • Page 196 DMN-WESTINGHOUSE Gieterij 3 2211 WC Noordwijkerhout The Netherlands +31 252 361 800 info@dmnwestinghouse.com...

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