Trotec Speedy 100 cross Operating Manual

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

Speedy 100 cross

Operating manual

8090

BA 8090_1.0_en-us (12/2024)

ENGLISH (translation)

Table of Contents

Need help?

Do you have a question about the Speedy 100 cross and is the answer not in the manual?

Questions and answers

Summary of Contents for Trotec Speedy 100 cross

Page 1 Speedy 100 cross Operating manual 8090 BA 8090_1.0_en-us (12/2024) ENGLISH (translation)
Page 2 Osaka: +81 6 6180 2200 service-jp@troteclaser.com Trodat Polska Sp. z o.o. Trotec Laser Inc. Trotec Laser (XIAMEN) CO., LTD. #5 GuAn Road South, MaXiang +48 22 339 35 39 +1 866 226 8505, Option 2 Town serwis_pl@trodat.net support@troteclaser.com...
Page 3: Table Of Contents
Content CONTENT General Information....................... 6 About this manual........................6 Explanation of symbols....................... 6 Liability and warranty......................... 7 Scope of delivery (standard configuration).................. 8 Data plate............................9 Safety........................... 10 General safety notes........................10 2.1.1 Intended use................................10 2.1.2 Improper use................................10 2.1.3 Machine modification............................11 2.1.4 Operating modes..............................
Page 4 Content Computer connection........................ 26 Requirements for the electrical connections of the machine............26 Exhaust system requirements....................27 Materials............................29 3.7.1 Materials list................................30 Service life of the machine......................32 Machine overview......................33 Overview of unit........................33 Ruby Server Status LED......................34 Tables (multifunctional table concept)..................34 Lens(es).............................
Page 5 Content 8.8.1 Rotary engraving attachment..........................58 8.8.2 Rotary engraving process............................59 8.8.3 Installation and commissioning.......................... 59 8.8.4 Mounting the work piece in the rotary attachment..................60 8.8.5 Temperature sensor............................... 61 Maintenance......................... 62 Safety notes..........................62 9.1.1 Service life of safety-relevant components....................... 63 Maintenance schedules......................64 Daily inspection of the safety circuits..................
Page 6: General Information
General Information GENERAL INFORMATION About this manual Read this manual completely and carefully before commissioning. This manual is an integral part of the machine and must therefore be kept in its immediate vicinity and be accessible at all times. This manual describes the safe and proper handling of the machine. Observe the safety notes and instructions, as well as the local accident prevention regulations and general safety instructions for the area of application.
Page 7: Liability And Warranty
No liability whatsoever is accepted for damage caused by the use of non-original parts and accessories. Trotec Laser GmbH shall not be liable for any personal injury or property damage of a direct, indirect or special nature, consequential damages, loss of business profits, business interruption or loss of business information resulting from the use of the equipment described in this operating manual.
Page 8: Scope Of Delivery (Standard Configuration)
General Information Scope of delivery (standard configuration) Laser machine • Focus tool (as per the lens order) • Cleaning set for lenses • Lenses as per order • Processing table as per order • Exhaust connection cable (as per order) •...
Page 9: Data Plate
General Information Data plate The data plate with the CE mark is located on the back of the unit. Transfer the serial number, model and year of manufacture to your manual and always refer to this information in case of inquiries, problems with the unit, or spare parts orders.
Page 10: Safety
Safety SAFETY TO AVOID POSSIBLE HARM READ AND FOLLOW THESE INSTRUCTIONS. The machine is built at the time of it's development and production according to applicable, established technical rules and is considered to be safe to operate. Dangers can be caused by the machine if the machine: is operated by unqualified personnel, •...
Page 11: Machine Modification
Safety Operating the machine despite visible faults • Repair work undertaken by the customer • Installation in potentially explosive atmospheres, e.g. in areas where there is a lot of • wood dust, etc. 2.1.3 Machine modification It is strictly prohibited to alter, refit or modify the machine in any way without the express consent of the manufacturer.
Page 12: Applicable Safety Regulations
2.1.5 Applicable safety regulations EU laws and directives Trotec Laser GmbH issues an EU Declaration of Conformity for the laser machine in accordance with EC Machinery Directive 2006/42/EC. With the CE labeling, Trotec Laser GmbH confirms compliance with the following...
Page 13: Areas Of Responsibility
Safety Definition of laser Class 2 (US: class II) classes The accessible laser radiation of Class 2 (US: Class II) laser systems does not pose any hazard for the skin. Diﬀuse reflections as well as any short-term irradiation of the eyes (exposure time max.
Page 14: Requirements For Personnel
They also have knowledge of the operating manual for the machine. Qualified personnel are, for example, mechanics, electricians, mechatronics engineers. Trotec service per- Work that Trotec service personnel perform on the machine: sonnel Installation • Connection •...
Page 15: Warning And Information Labels
Safety Warning and information labels The warning and information stickers are aﬀixed to the unit at those points which pose a potential source of danger before commissioning and during commissioning. Pay special attention to these labels. Lost or damaged warning and safety stickers If any warning and safety stickers are lost or damaged, the user is no longer able to recognize them or interpret them correctly.
Page 16 Safety Interior (right-hand side cover) Interior (le-hand side cover)
Page 17: Safety Devices
If the safety equipment and protective devices are not fully functional, this may result in beam personal injury and damage to equipment. Components that form part of the protective device must be original Trotec • components and may only be replaced by original Trotec parts.
Page 18: Interlock Safety Switches
Safety 2.5.4 Interlock safety switches The closed position of the viewing lid and the side lid on the right are monitored using interlock safety switches. Commissioning of the machine is not possible if the safety guards are open or not in place. However, the pilot laser remains active. 2.5.5 Viewing lid The viewing lid is matched to the laser type and protects against emissions of...
Page 19: Fire Hazard
Safety In the unlikely event of glare, turn away immediately, stop the machine from • operating and contact technical support. In the event of a damaged housing, turn away immediately, stop the machine from • operating and contact technical support. Material-related glare When processing e.g.
Page 20: Gases, Vapors And Dust
Safety 2.6.3 Gases, vapors and dust Depending on the processed materials and selected parameters, it is possible for gases, vapors, aerosols or dusts to form during laser processing. Depending on the workpiece, these byproducts can be toxic. In individual cases, the reaction products may be electrically conductive dusts.
Page 21: Protective Measures For Damaged Optics
Safety 2.6.5 Protective measures for damaged optics Protective measures in the event of thermal decomposition and scratched or damaged lenses Wear a protective mask (e.g. FFP2) or respirator filter during disposal in order to • prevent any inhalation or ingestion of quartz particles. Thoroughly wash hands aer coming into contact with a scratched coating.
Page 22: In Case Of Emergency
In the event of unusual operating conditions, press the emergency stop button and • switch oﬀ the machine. If necessary, disconnect the machine from the main power supply. • Inform the laser safety oﬀicer and your supervisor. • Repair work must only be carried out by Trotec Laser GmbH service technicians. •...
Page 23 Safety What to do in the If eye damage occurs due to laser radiation, the casualty must be immediately seen • by an ophthalmologist. event of an accident; first aid The first aider must always ensure that they protect themselves. •...
Page 24: Technical Data
Technical Data TECHNICAL DATA The technical data sheet can be found in the appendix of this manual. Dimensions and weight Dimensions including trolley base Description Dimensions Front height with open lid 1421 mm Rear height with closed lid 994 mm Depth with exhaust connection 762 mm Weight...
Page 25: Noise Emissions
Technical Data Dimensions without trolley base Description Dimensions Front height with open lid 908 mm Front height with closed lid 457 mm Depth with exhaust connection 762 mm Width 953 mm Weight approx. 91 kg Noise emissions The machine's noise emissions are below 80 dB. It can be operated without hearing protection.
Page 26: Computer Connection
Technical Data Computer connection Connect the machine to the local network connection or directly to the computer using a network cable (see chapter "Machine overview"). The network settings must be configured when the machine is started up for the first time.
Page 27: Exhaust System Requirements
Damage to the system, caused by the use of not any exhaust system or improper extraction equipment, will not be covered by any liability. The requirements for the exhaust system and recommended Trotec exhaust systems for standard applications depend on the processing table installed in the machine. We recommend consulting with a qualified Trotec technician.
Page 28 Technical Data Technical data for Exhaust sys- Hose connector ø Volume flow rate [m³/ Pressure [Pa] corresponding ex- [mm] haust systems (internal diameter) Atmos Pure (3x) 80 352 (115V) 6500 (115V) 378 (230V) 8000 (230V) Atmos Cube 5800 (115V) 8500 (230V) Requirements for the Machine Volume flow rate [m³/h]...
Page 29: Materials
Technical Data Materials WARNING Non-approved materials: Leather and vinyl with chrome (VI) • Carbon fibers (carbon) • Polyvinyl chlorides (PVC) • Polyvinyl butyral (PVB) • Polytetrafluorethylenes (PTFE/Teflon) • Beryllium oxide • Lead • Melamine • Materials containing halogens (fluorine, chlorine, bromine, iodine and astatine), •...
Page 30: Materials List
It is recommended to carry out a processing test using an appropriate configuration for materials that require care. Trotec Laser GmbH accepts no liability for any eﬀects resulting from the laser processing of any materials, especially in medical and pharmaceutical applications.
Page 31 Technical Data Material Cutting Engraving Marking Plastics Polycarbonate (PC), transparent ✓ ✓ Polycarbonate (PC), colored ✓ ✓ Polyethylene (PE) ✓ ✓ ✓ Polyester (PES) Polyethylene terephthalate (PET), transparent ✓ ✓ ✓ Polyethylene terephthalate (PET), colored ✓ ✓ ✓ Polyimide (PI) ✓...
Page 32: Service Life Of The Machine
Technical Data Service life of the machine If used correctly, the machine is designed to have a service life of 10 years. It does, however, require regular maintenance. If the machine is to be operated for longer, a general overhaul must be carried out by the manufacturer.
Page 33: Machine Overview
Machine overview MACHINE OVERVIEW Overview of unit No. Description No. Description Viewing lid Control panel Emergency stop button Side cover right Key switch Side cover le No. Description No. Description Laser source Power supply units Rear laser source cover Connection for exhaust hose Electronics Data plate Main switch / mains connection...
Page 34: Ruby Server Status Led
Machine overview No. Description No. Description Main switch Atmos Pure connection (EXT CTRL) Fuse Local area network connection Grid connection Connection for exhaust system (e.g. Atmos Cube or Mono/Duo) (EXHAUST) Ruby Server Status LED The Ruby server status LEDs are located on the rear of the system above the exhaust connection and network connection.
Page 35: Lens(Es)
Machine overview Honeycomb cutting tabletop The honeycomb cutting tabletop is especially suitable for applications that require minimal back reflection and optimal flatness, such as when cutting membrane keyboards. Available in the following sizes: 12.7 mm nominal honeycomb size 6.4 mm nominal honeycomb size Lens(es) CAUTION...
Page 36: Transport
Transport TRANSPORT Safety notes WARNING Risk of crushing due to falling parts during transportation The machine is very heavy. Fatal injuries could occur. To transport the machine, use the transport lugs or a forkli. • Never stand under suspended loads. •...
Page 37: Delivery State
Transport Delivery state Unless otherwise agreed by contract, the unit is delivered in cardboard packaging. This includes the laser machine and all accessories. Transport the machine only in the original packaging. CAUTION The transport crate can slip or fall over during transportation if not adequately secured. Symbols for handling on the packaging: Pay attention to...
Page 38: Temperature And Humidity
Transport Temperature and humidity Transport conditions Transport temperature (ambient temper- -10 °C to +40 °C (14 °F to 104 °F) ature): Relative humidity: Maximum 70%, non-condensing Avoid high temperature fluctuations. • Storage conditions Storage temperature (ambient tempera- 0 °C to +30 °C (32 °F to 86 °F) ture): Relative humidity: Maximum 60%, non-condensing...
Page 39: Transport Inspection And Reporting Of Defects
Transport Transport inspection and reporting of defects Immediately aer receipt inspect the delivery to ensure that it is complete and has • not suﬀered any damage. Do not accept the delivery if there is externally visible transport damage, or only •...
Page 40: Relocation Of The Machine
When transporting over long distances, use transport crates that include transport • locks. NOTICE The machine may only be installed by Trotec Laser GmbH Technical Support. If you wish to relocate the machine, contact Trotec Laser GmbH Technical Support. • Please observe the 1. Switch oﬀ the machine. following steps: 2.
Page 41: Setup And Installation
Setup and installation SETUP AND INSTALLATION For your safety CAUTION Risk of injury due to the lens material The lenses are high-quality optical components and are made from quartz. The dust can also cause irritation to the eyes, skin and respiratory system. Only unpack the lens unit once it has been successfully installed.
Page 42: Space Requirements
Setup and installation Space requirements Ensure shielding / suﬀicient distance from the wall and neighboring objects. Illustration of the machine may diﬀer. Setup NOTICE Install the connections exactly in the order described, otherwise electrostatic charging can damage your computer and/or the electronics of the laser system. Please observe the 1.
Page 43: Connections
Setup and installation Connections 6.5.1 Mains connection Connect the end of the mains cable to a fused socket. NOTICE Damage to the machine in the event of incorrect voltage values Only commission the appliance if the mains voltage matches the voltage intended for the machine to avoid damage to the exhaust system.
Page 44: Connection Of Additional Components
Ensure that the mains voltage matches the voltage intended for the exhaust system. Connection: 1. When using an original Trotec exhaust system, use the enclosed connection cable to connect it to the laser machine. 2. Insert the ends of the extraction hose into the connection sockets provided on the exhaust system and on the laser system.
Page 45: Operation
In this case, the warranty granted by Trotec Laser GmbH shall expire immediately. Consult Trotec Laser GmbH if you intend to process materials not included in the • list. This prevents the release of chemical reaction products or damage to the machine.
Page 46 Operation WARNING Warning of laser radiation laser class 4 Exposure to laser radiation without protective measures can cause injuries. This may result in burns and permanent damage to the skin and eyes. Avoid exposing the skin or eyes to direct radiation or scattered radiation. •...
Page 47 If there is no signal tone, the temperature sensor is defective. This poses a risk of fire. Do not leave the machine unattended. • Contact Trotec Laser GmbH and have the temperature sensor checked to ensure it • is functioning properly.
Page 48: Before Commissioning
Operation Before commissioning Before commission- For completeness and technically perfect condition of the machine and safety • equipment, see chapter "Maintenance". ing, check the follow- ing points: Inspect the viewing lid for damage (scratches, burns, etc.) • Order and cleanliness in the workstation. •...
Page 49: Control Panel
Operation Control panel [❶] [❸] Emergency stop button Touch display [❷] Key switch [❹] Keypad Power On/Oﬀ The following conditions must be met for correct commissioning: Unrestricted freedom of movement of mechanical parts • Protective cover closed • CAUTION Before switching on the unit, the user must ensure that there are no objects in the working area that could restrict or hinder any mechanical parts of the unit.
Page 50 Operation Immediately aer switching on, the unit starts the initializing process. When the initializing process has been correctly completed, an acoustic signal is heard and the unit is ready for operation. Operational readiness is also indicated by the (slow) green flashing of the status display.
Page 51: Keypad
Operation To switch oﬀ the ma- 1. Turn the key switch to the le. chine: The touch display switches oﬀ, the axes are de-ener- gized; the server remains active. 2. Switch oﬀ the main power supply to the machine by pressing the main switch on the rear of the machine.
Page 52: Standby Button
Operation ❶ Standby button. LED is illuminated: Standby mode ❷ Laser beam status display. LED is illuminated: The machine processes data. ❸ Stop button ❹ Start/Pause/Repeat button LED slowly flashes green (every two sec- All covers are closed. onds). Machine is ready. LED quickly flashes green (twice per sec- At least one cover is open.
Page 53 Operation Image Button Description Laser head control key X/Y Press one of these buttons to manually move the laser head • to the right, le, front or rear (travel in X/Y direction). Press two of the four control buttons simultaneously in a di- •...
Page 54 Operation Image Button Description Start/Pause/Repeat-button Start: Press this button to start a job. The job must be located on • the sheet in the control software. Pause: Press this button to pause the current processing (LED on). • Press the pause button again to resume processing (LED oﬀ).
Page 55: Keyboard Shortcuts
Operation Keyboard shortcuts Image Button Description Shi-button + Exhaust-button Air assist On/Oﬀ. Shi-button + Laser head control Laser head moves fast to corresponding end position (X- button X/Y or Y-position). Working table control button Z Automatic focusing activation begins and the processing table moves upward automatically.
Page 56: Lense Placement
Operation Lense placement 1. Loosen the lens by turning the clamping ring. 2. Remove lens. 3. Check lens for damage. See chapter "Protective measures for damaged optics" Illustration, as an example 4. Clean both sides of the lens with a cleaning agent and cleaning cloth if neces- sary.
Page 57 Correct adjustment of the focus, i.e. the correct distance between the laser head of the Trotec laser system and the material to be processed, is crucial for a perfect application result. Manual focusing method Focus tool •...
Page 58: Options
Operation Options 8.8.1 Rotary engraving attachment The rotary engraving attachment is used for engraving cylindrical workpieces. NOTICE Material damage to electronics Inserting or removing the rotary engraving attachment during operation can cause irreparable damage to the electronics. Switch oﬀ the machine before inserting or removing the round engraving device. •...
Page 59: Rotary Engraving Process
Operation 8.8.2 Rotary engraving process 1. Create a graphic using the graphics software. 2. Select the “Round engraving” option in the menu bar and enter the diameter of the object. 3. Select the job from the list and place it in the marking area.
Page 60: Mounting The Work Piece In The Rotary Attachment
Operation The processing table must be mounted and positioned in the lowest position. The laser machine must switched oﬀ (key switch in position 0). 1. Place the rotary engraving attachment on the processing table using the insert handles. 2. Position the device so that the clamps hook correctly onto both of the rulers.
Page 61: Temperature Sensor
Operation 8.8.5 Temperature sensor The temperature sensors guarantee reliable monitoring of the temperature inside the machine and are available as an additional option. If a preset temperature value is exceeded, a continuous signal tone sounds to warn the operator of any unusual temperature developments during processing. WARNING Fire hazard The acoustic alarm upon startup of the machine indicates that the sensors are operating...
Page 62: Maintenance
Maintenance MAINTENANCE Safety notes WARNING Risk of injury due to maintenance work Improper maintenance work (e.g. when handling cleaning agents) can lead to a fire or explosion. As the operator, only carry out cleaning or inspection activities. • Do not use highly flammable materials or liquids in the processing area. •...
Page 63: Service Life Of Safety-Relevant Components
Adjusting the laser beam path could result in serious injuries. Exposure to laser radiation without using protective measures can cause injuries. This may result in burns and permanent damage to the skin and eyes. The laser beam can only be adjusted by Trotec Laser GmbH service employees. • NOTICE Ensuring machine safety The safety devices (e.g.
Page 64: Maintenance Schedules
Maintenance Maintenance schedules Before Daily Weekly Monthly Annually Chapter every shi Laser system ✓ Inspecting the safety circuit "Daily inspection of the safety circuits", page 66 ✓ Inspecting the safety switch "Inspecting the on the right-hand side lid safety switch on the right-hand side cover", page 66 Lens,...
Page 65: Daily Inspection Of The Safety Circuits
Maintenance Daily inspection of the safety circuits Before starting work: Checking the safety switch: 1. Aer initializing, open top cover The LED on the keyboard’s Start button should be flashing quickly (2 Hz) – 2. Close the lid The LED on the keyboard’s Start button should be flashing slowly (0.5 Hz) –...
Page 66: Cleaning
Maintenance Cleaning 9.5.1 Machine WARNING Risk of injury from electrical voltage There is a risk of injury from electric shock if live parts are touched. Disconnect the mains plug from the power supply. • NOTICE Cleaning may only be carried out by qualified personnel. 1.
Page 67: Lens
Maintenance The lens has a durable multi-coating and cannot be damaged by correct and careful cleaning. You should check the mirrors and lens at least once a week. If you discover a layer of haze or dirt, it must be cleaned oﬀ. 9.5.3 Lens Danger from damaged optics see chapter...
Page 68: Cleaning The Mirrors
Maintenance NOTICE We recommend using the cleaning set supplied or alternatively, you can use lint-free cloths. The following cleaning products are available as accessories: Lens cleaning cloths (part number 69249) and lens cleaning fluid (part number 69248). 9.5.4 Cleaning the mirrors CAUTION Make sure that you do not touch the surface of the mirror with your finger since this will greatly reduce the service life of the mirror.
Page 69 Maintenance 4. Put a drop of cleaning fluid on the mirror and leave it to work for a short while. 5. Lightly moisten the cleaning cloth with the cleaning fluid and wipe the surface of the mirror without applying pressure. 6.
Page 70: Troubleshooting
Troubleshooting TROUBLESHOOTING WARNING Risk of injury during troubleshooting Improper maintenance work (e.g. when handling cleaning agents) can lead to a fire or explosion. Only rectify faults if you have read and understood the descriptions and instructions • relating to the installed components that are found in the machine documentation. Only carry out troubleshooting work on the machine if you are a trained specialist.
Page 71 Troubleshooting Problem Possible cause Remedy Details are engraved too thinly Stamp shoulder too steep Change the shoulder or select a • • when stamp engraving different one (flat/medium/steep) Corners or angles are not marked Insufficient laser power Increase the correction in the soft- •...
Page 72: Contact
Troubleshooting 10.2 Contact Technical Support If you have any questions, please contact our experienced technical support team in your area. Global service contact details and further information can be found on the help pages of our website under "Service": www.troteclaser.com When you call, stay close to the machine and have the following information to hand: During which work process did the problem occur? •...
Page 73: Disassembly
Disassembly DISASSEMBLY WARNING Risk of injury when disassembling the machine There is danger of injury when disassembling the machine. Always wear suitable protective clothing (e.g. safety goggles, safety shoes, safety gloves). WARNING Electric current. The machine must be disconnected from the main power supply. NOTICE Disassemble the unit into individual parts using suitable tools.
Page 74: Disposal
Disposal DISPOSAL DISPOSAL Danger due to incorrect disposal of the lens Do not dispose of optical components in household waste. • Observe any locally applicable laws pertaining to disposal. •...
Page 75: Acronyms
Acronyms ACRONYMS Acronym Description Air-cooled Alternating current Application programming interface Beam alignment tool Category Critical closed loop European Conformity Carbon dioxide Communication Central processing unit dB(A) A-weighted decibel Direct current DGUV Deutsche Gesetzliche Unfallversicherung (German Statutory Accident Insurance) DHCP Dynamic host configuration protocol Deutsches Institut für Normung (German Institute of Standardization) Domain name system Input/output...
Page 76 Acronyms Acronym Description Nominal width Original equipment manufacturer OPC UA Standard for data exchange as platform-independent, service-oriented architecture (open platform communications) Pascal (printing unit) Personal computer Printed circuit board Personal identification number Random access memory RFID Radio frequency identification SONAR Sound navigation and ranging Time delay (slow release) Tensor processor...
Page 77: Technical Datasheet
Technical Datasheet Speedy 100 cross Laser engraving system Mechanics Working area 610 x 305 mm (24 x 12 inch) Loading area 690 x 305 mm (27.1 x 12 inch) Max. height of work piece 157 mm (6.2 inch) with 50 mm lens...
Page 78: Exhaust Requirements
Technical Datasheet Air Assist System for blowing compressed air Other standard equipment OptiMotion , smart electronics, protected laser beam Options Temperature sensor Temperature monitoring inside / working area Accessories Rotary attachment Available with conus, three-jaw chuck, three-jaw ring chuck or drill chuck Trolley Mobile with storage shelf TroCare...
Page 79 Technical Datasheet Cooling Air cooling Active air flow cooling with fan Electrical Voltage & power consumption 1 ~ AC 110-230V 50/60Hz, 800W Subject to change without notice. Errors and omissions excepted. Model identification Speedy 100BL-8090 Oktober 2024 / ‹3›...

Trotec Speedy 100 cross Operating Manual

Quick Links

Need help?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Trotec Speedy 100 cross

Table of Contents