TaoTao TGA300F-01 Owner's Manual

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

Owner's Manual

TGA300F-01

READ THIS MANUAL CAREFULLY

It contains important safety information

Table of Contents

Need help?

Do you have a question about the TGA300F-01 and is the answer not in the manual?

Questions and answers

Дарья

July 8, 2025

Почему не работает ключ зажигания?

Summary of Contents for TaoTao TGA300F-01

Page 1 Owner's Manual TGA300F-01 READ THIS MANUAL CAREFULLY It contains important safety information...
Page 2: Table Of Contents
CONTENTS 1. INTRODUCTION------------------------------------------------------ 1 2. UNDERSTANDING WARNING-------------------------------------6 3. SAFETY WARNING---------------------------------------------------8 4. DAILY PRE-RIDE INSPECTION---------------------------------- 11 5. OPERATION WARNINGS-------------------------------------------12 6. V.I.N--------------------------------------------------------------------- 24 7. CONTROL AND PARTS FUNCTIONS--------------------------- 25 8. STARTING THE ENGINE------------------------------------------- 44 9. VEHICLE BREAK-IN PERIOD------------------------------------45 10. RIDING GEAR------------------------------------------------------ 46 11.
Page 3: Death Or Serious Injury
1. INTRODUCTION Congratulations on the purchase of your ALL Terrain Vehicle (ATV). We take pride in offering you this product engineered and manufactured to the highest performance and quality standards. We are sure that you will enjoy superior levels of performance, reliability, riding comfort, and safety.
Page 4: Age Recommendation
Practice Responsible ATV Riding Make sure that you understand and follow all local, state/province, and federal/national riding laws and requirements. Remember……Respect your vehicle, respect the environment and respect the property of others. You are responsible for your safety and the safety of others around you when you ride! Age Recommendation always follow this age recommendation:...
Page 5 AN ATV CAN BE HAZARDOUS TO OPERATE. An ATV handles differently from other vehicles including motorcycles and cars. A collision rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. SERIOUS INJURY OR DEATH can result if you do not follow these instructions.
Page 6 speeds. ·Always have the ATV checked by an authorized dealer if it has been involved in an accident. ·Never operate ATV on hills too steep for the ATV or for your abilities. Practice on smaller hills before attempting larger hills. ·...
Page 7 If necessary, apply them lightly several times to let friction dry out the pads. ·Always be sure there are no obstacles or people behind you when you operate in reverse. When it is safe to proceed in reverse, go slowly. Avoid turning at sharp angles in reverse.
Page 8: Understanding Warning
2. UNDERSTANDING WARNINGS ATTENTION: This is an ADULT VEHICLE ONLY: not a toy. READ AND UNDERSTAND WARNINGS AND OWNER’S MANUAL BEFORE OPERATION. KNOW YOUR VEHICLE BEFORE YOU BEGIN RIDING! Read this manual thoroughly referring to the various areas which are being discussed on your machine.
Page 9: Safety Alert
SAFETY ALERT WARNINGS identify special instructions or procedures which, if not correctly followed, could result in personal injury, or loss of life. Read all WARNINGS in this manual care fully. Follow their instructions to remain safe. The following precautionary signal words are used throughout this manual to convey the following messages: This is the safety alert symbol.
Page 10: Safety Warning
3. SAFETY WARNING NOTE： Warning decals have been placed on the vehicle for your protection. Read and follow the instructions on each decal carefully. In the event any decal becomes illegible or comes off, contact your dealer for a replacement. - 8 --...
Page 11 - 9 --...
Page 12 - 10 -...
Page 13: Daily Pre-Ride Inspection
4. DAILY PRE-RIDE INSPECTION WARNING You must inspect your ATV each time before riding to ensure it is in proper working order. If proper inspection is not done, severe injury or death could result. Use the following checklist to verify your machine is in proper working order each time you ride.
Page 14: What Can Happen
5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain. HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the certified training course.
Page 15 WARNING POTENTIAL HAZARD Operating this ATV after consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
Page 16 WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition.
Page 17 WARNING POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain.
Page 18: How To Avoid The Hazard
WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN ATV could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in the Owner’s Manual. WARNING POTENTIAL HAZARD Operating on excessively steep hills. WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills.
Page 19 WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in the Owner’s Manual. NOTE: A special technique is required when braking as you go downhill.
Page 20 WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Use extreme caution when riding over large obstacles, such as large rocks or fallen trees.
Page 21 WARNING POTENTIAL HAZARD Operating this ATV through deep or fast-flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operating the ATV through water which exceeds the recommended maximum depth in this manual.
Page 22 WARNING POTENTIAL HAZARD Operating this ATV with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this ATV, or operation of this ATV with improper or uneven tire pressure, may cause loss of control, and increases the risk of an accident. HOW TO AVOID THE HAZARD Always use the size and type of tires specified in the Owner’s Manual for this vehicle.
Page 23 WARNING POTENTIAL HAZARD Carrying a passenger on the rack. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this ATV. Could cause an accident, resulting in harm to you and /or your passenger. HOW TO AVOID THE HAZARD Rack is for loading goods by rider, cannot use to carry a passenger.
Page 24 WARNING POTENTIAL HAZARD Overloading this ATV or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling, which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this ATV. Cargo should be properly distributed and securely attached.
Page 25 WARNING After a rollover or an accident, have a qualified service dealer check the complete machine including, but not limited to, brakes, throttle and steering for possible damage. WARNING Safe operation of this ride active vehicle requires good judgment and physical skills. Persons with cognitive or physical disabilities who operate this vehicle have an increased risk of overturns and loss of control which could result in severe injury or death.
Page 26: V.i.n
6. V.I.N Record these numbers from your ATV in the spaces provided. 1. Frame VIN (Located on the right front side of the frame) 2. Engine Serial Number (Left front side of engine crankcase) Remove the spare key and store in a safe place. Your key can be duplicated only by obtaining a key blank and having it cut by mating it with your existing key.
Page 27: Control And Parts Functions
7. CONTROL AND PARTS FUNCTIONS Vehicle components 1. Rear mirror 2. Hand guard 3. high beam 4. turn signal F 5. Low beam 6. Front absorber 7. winch 8. Passenger backrest 9. Electrical switches 10. License plate lamp 11. stoplight 12.
Page 28 18. Front shelf 19. Parking brake 20. Hand brake 21. Throttle seat 22. Shift lever 23.USB interface 24.Auxiliary DC socket - 26 -...
Page 29: Main Switch
Main Switch ① ① Main Switch The engine could be start when the switch is turned to this position; At this point, turn the light switch of the left function switch to the ON position, the headlights and tail lights will light up. OFF: When the switch is turned to this position, all circuits are in a disconnected state.
Page 30 Light Switches and Indicator Lights WARNING This ATV is equipped with highway approved lighting. This ATV is designed for on- road use and can be ridden on streets or highways. Use caution and drive at reduced speeds in conditions of reduced visibility such as fog, rain and darkness. Switches The light switch is located on the left hand handlebar.
Page 31: Indicator Lights
Indicator Lights The ATV has indicator lights. The configuration of these lights differs with individual models and not every model is equipped with all the lights. The information will help you identify the lights on your machine and their function. 1.
Page 32 Instrument button adjustment button 1. Unit conversion: Long press the adjustment button to switch between "km/h" and "mph" on the interface 2.Time adjustment: Short press the adjustment button until the total mileage icon turns red, then the button for 3 seconds to enter the clock setting. The hour extended press position is red, short press the button plus 1, the button for 3 seconds to...
Page 33: Throttle Lever
Throttle Lever Engine speed and vehicle movement are controlled by pressing the throttle lever. The throttle lever (1) is spring loaded and engine speed returns to idle when the lever is released. WARNING Washing or operating the scooter in freezing temperatures can result in water freezing in the throttle cable conduit and/or on the throttle mechanism.
Page 34 Always test brake pedal lever and reservoir fluid level before riding. When squeezed, the lever should feel firm. Any sponginess would indicate a possible fluid leak or low master cylinder fluid level, which must be corrected before riding. Contact your dealer for proper diagnosis and repairs.
Page 35: Auxiliary Brake
Auxiliary Brake WARNING Use caution when applying the auxiliary brake. Do not aggressively apply the auxiliary brake when going forward, or the rear wheels may skid and slide sideways, causing loss of control. 1、Auxiliary brake lever Your ATV has an auxiliary brake provided brake provided as a safety feature. It is located on the left handlebar and is operated by the left hand.
Page 36: Setting The Parking Brake
Window The brake fluid in the master cylinder, which is located on the left handlebar, should be checked before each side. There is an indicator window (1) on the top of the master cylinder. This window will appear dark when the fluid level is full. When fluid needs to be added, the window will be clear.
Page 37: What Can Happen
WHAT CAN HAPPEN ATV may slide downhill, causing personal injury or property damage. HOW TO AVOID THE HAZARD  Try to avoid parking ATVs on slopes or slopes.  If you have to park the ATV on a slope, please lay the locomotive horizontally and use the parking brake at the same time ...
Page 38: Engine Cooling System
vehicle is left unattended. Maintaining shift linkage adjustment is important to assure proper transmission function. Should you experience any shifting problem see your dealer. WARNING POTENTIAL HAZARD Shifting gear When the engine speed above the idle speed. WHAT CAN HAPPEN The wheels could stop rotating.
Page 39 NOTE: Some coolant level drop on new machines is normal, as the system is purging itself of trapped air. Observe coolant levels and maintain as recommended by adding coolant to the recovery bottle. We recommend the use of a 50/50 mixture of high quality aluminum compatible anti-freeze coolant and distilled water.
Page 40 Fuel and Oil system WARNING Gasoline is highly flammable and explosive under certain conditions. ·Always exercise extreme caution whenever handling gasoline. ·Always refuel with the engine stopped, and outdoors or in a well ventilated area. ·Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored.
Page 41 Oil System The oil tank is located on the right side of the engine. To check the oil: 1. Set machine on a level surface. 2. Start the engine and let it idle for 20-30 seconds. 3. Stop the engine, remove the bolts (1) and decorative cover (2), and check the engine oil level through the sight glass (3).
Page 42 Auxiliary DC socket 1.The auxiliary DC socket is located on the left front end of the ATV. 2.Auxiliary DC sockets are used to connect corresponding communication devices, work lights, radios, and other external electrical devices. 3.When the switch lock is closed, the auxiliary DC socket cannot be used. 4.When the engine is running, the auxiliary DC socket can provide working current for a long time.
Page 43: Winch Safety
Winch CAUTION Using the winch continuously for more than 1 minutes can drain the battery. WARNING Improper or irresponsible use of the winch can result in severe injury or death. Always follow all winch instructions and warnings in this manual and in the ATV vehicle user manual.
Page 44 people and distractions while operating the winch. • Always turn the vehicle ignition switch OFF when the vehicle and winch are not being used. • If pulling the vehicle itself, engage the neutral lock. If pulling another vehicle, apply the parking brake on the vehicle performing the winching to prevent it from moving while winching.
Page 45 NOTE : Vehicles must be equipped with a rear hitch to tow a load. WARNING Attach a trailer to the tow hitch only. Attaching the trailer at any other location can cause a loss of vehicle control. Do not attach baskets or extensions to the hitch receiver. These types of items change the performance qualities of the vehicle and cause dangerous handling characteristics, possible rollover, or vehicle damage.
Page 46: Starting The Engine
8. STARTING THE ENGINE Procedure for Starting a Cold Engine WARNING Never run an engine in an enclosed area. Carbon monoxide exhaust gas is poisonous and can cause severe injury or death. Always start engines outdoors. CAUTION You must allow your vehicle adequate warm up time before operating or engine damage could result.
Page 47: Vehicle Break-In Period
9. VEHICLE BREAK-IN PERIOD The break-in period for your new ATV is defined as the first 50 hours of operation. No single action on your part is as important as a proper break-in period. Careful treatment of a new engine will result in more efficient performance and longer life for the engine.
Page 48: Riding Gear
10. RIDING GEAR Safe Riding Gear Always wear clothing suited to the type of riding you are doing. ATV riding requires special protective clothing which will make you feel more comfortable and reduce chances of injury. 1. Helmet Your helmet is the most important piece of protective gear for safe riding. A helmet can prevent a severe head injury.
Page 49: Carrying Loads
11. CARRYING LOADS Your ATV has been designed to carry a certain amount of load. CARGO WEIGHT should be evenly distributed (20kg on the front and 30kg on the rear) and mounted as low as possible. When operating over rough or hilly terrain, reduce speed and cargo weight to maintain stable driving conditions.
Page 50: Important Safeguards
Important Safeguards To reduce risk of injury or machine damage when carrying loads, read and follow the warnings listed below: ·REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN CARRYING CARGO. ·CARGO WEIGHT DISTRIBUTION should be 20kg on the front rack and 30kgon the rear rack.
Page 51: Riding
12. RIDING WARNING You must inspect your ATV each time before riding to ensure it is in proper working order. If proper inspection is not done, severe injury or death could result. See “4. DAILY PRE-RIDE INSPECTION” 1. Sit upright with both feet on footrests and both hands on the handlebars. 2.
Page 52: Making Turns
Making turns Practice making turns at slow speeds This ATV is equipped with one drive shafts which drive both rear wheels equally at all times. This means that the wheel on the outside of the turn must travel a greater distance than the inside wheels when turning and the inside tire must slip traction slightly.
Page 53: Riding On Slippery Surfaces
Riding on slippery surfaces Whenever riding on slippery surfaces such as wet trails or loose gravel, or during cold freezing weather, special attention must be paid to prevent vehicle turnover. Always: 1. Slow down when entering slippery areas. 2. Maintain a high level of alertness, reading the trail and avoiding quick, sharp turns, which can cause skids.
Page 54: Traveling Uphill
Traveling Uphill WARNING Exercise extreme caution when traveling in hilly terrain. Braking and handling are greatly affected. Loss of vehicle control or overturning of the ATV could occur causing severe injury or death. Whenever traveling uphill always travel straight uphill and: 1.
Page 55: Side Hilling
Side hilling Side hilling is one of the most dangerous types of riding your ATV and should be avoided. If you do enter into a situation where side hilling is necessary, always: 1. Slow down. 2. Lean into the hill, transferring your upper body weight toward the hill while keeping your feet on the footrests.
Page 56: Traveling Downhill
Traveling Downhill Whenever descending a hill, always: 1. Drive directly downhill. 2. Transfer your weight to the rear of the vehicle. 3. Slow down. 4. Apply the brakes slightly to aid in slowing. Familiarize yourself with the auxiliary rear brake pedal and its use in the event loss of normal service brakes occurs.
Page 57: Turning Around On A Hill
Turning Around on a Hill If the ATV stalls while climbing a hill, never back it down the hill! One maneuver which can be used when it is necessary to turn around while climbing a hill is the K- turn. 1.
Page 58: Crossing Streams
Crossing Streams Your ATV can operate through water up to a maximum recommended depth (8 in.). Before fording streams always: 1. Determine water depths and current. 2. Choose a crossing where both banks have gradual inclines. 3. Proceed slowly, avoiding rocks and obstacles if possible. 4.
Page 59: Trail Obstacles
Trail Obstacles Keep Alert! Look ahead and learn to read the trail as you ride.Stay on the right side of the trail, if possible, and be constantly alert for hazards such as logs, rocks and low hanging branches. WARNING Not all obstacles are visible. Travel with caution on trails. Severe injury or death can occur when vehicle comes in contact with a hidden obstacle.
Page 60 WARNING Backing your ATV can be dangerous! You should hit an obstacle or a person behind you; or the vehicle could tip over rearward on a steep incline causing severe injury or death. Backing up 1. Avoid backing up on steep inclines. 2.
Page 61: Parking On An Incline
Parking on an incline Whenever the vehicle is parked 1. Turn the engine off. 2. Place the transmission in gear. 3. Set the parking brake. 4. Avoid parking on an incline. If it is necessary to park on an incline, always block the rear wheels on the downhill side as shown above.
Page 62: Cvt System
13. CVT SYSTEM CVT System WARNING The CVT system rotates at high speeds, creating large amounts of force on clutch components. However, as the owner you have the following responsibilities to make sure this system remains safe: ·Do not modify any component of the CVT system. Doing so may reduce its strength so that a failure may occur at high speeds.
Page 63 When To Use Low Range The following lists provide a guideline for when to use low range rather than high. Low Range: ·Basic operation at speeds less than 7 MPH (11 km/h) ·Heavy pulling ·Riding through rough terrain (swamps, mountains, etc.) at low ground speeds High Range: ·Basic operation at speeds greater than 7 MPH (11 km/h) ·High ground speeds...
Page 64: Battery
14. BATTERY Battery The ATV is equipped with a sealed battery. Therefore, there is no need to check the electrolyte or add electrolyte to the battery. If you find that the battery is low,please consult your local dealer. If you find that the battery loses power, must be find the cause and solve this faulty immediately.
Page 65 and the battery may produce explosive gases. HOW TO AVOID THE HAZARD Avoid electrolyte contact with your skin, eyes, or clothing. When working close to the battery, always wear a transparent mask to protect your eyes. KEEP OUT OF REACH OF CHILDREN.。...
Page 66: Tampering With Noise Control System Prohibited
15. EXHAUST SYSTEM SYSTEM REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED! CAUTION: Exhaust system components are very hot during and after use of ATV. ·Do not tough exhaust system components. Serious burns can result. ·Be especially careful when traveling through tall grass. The potential for fire exists. Spark Arrester The exhaust pipe must be periodically purged of accumulated carbon as follows: 1.
Page 67: Maintenance
16. MAINTENANCE CAUTION Due to the nature of the adjustments marked with a * on the following chart, it is recommended that service be performed by an authorized dealer. ·More often under severe use, such as dirty or wet conditions to purge water or dirt contamination from grease fittings and other critical components.
Page 68: Maintenance Table
Maintenance Table To keep the performance good, the motorcycle should be checked and maintained at certain interval. The meanings of capital in following table are: Maintenance period Everyday check before 1.3k 2.5k 7.5k Items riding *Engine Oil I/A/ I/A/ I/A/ I/A/ I/A/ I/A/...
Page 69: Lubrication Recommendations
Drive Belt Brake Fluid Toe Adjustment Bearing A: Inspection, adjusting if necessary C: Cleaning R: Replacing L: Lubricate Lubrication Recommendations Item Lube Rec Method Frequency 1. Engine Oil “16. Check level daily “H”刻线与“L”刻线之间 MAINTENANCE See “7. CONTROL” /Oil Change” 2. Brake Fluid DOT 3 Only Maintain level between required;...
Page 70 Lubrication Recommendations Item Lube Rec Method Frequency 5. Front A-arm Grease Locate fitting on pivot shaft Every 3 months or 50 Pivot Shaft and grease with grease gun hours 6.Bearings Inspect Inspect and replace bearings Semi-annually if necessary 7. Shift Linkages Inspect Inspect and replace it if Semi-annually...
Page 71: Handlebar Adjustment
Handlebar Adjustment WARNING Improper adjustment of the handlebars or incorrect torquing of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars, resulting in loss of control and possible serious personal injury or death. Your ATV has handlebars which can be adjusted for your personal fit.
Page 72 The following items should be checked occasionally for tightness; or if they have been loosened for maintenance service. Wheel Nut Torque Specifications Bolt Size Specification Front M10x1.25 27.4 ft. lbs. 37 Nm Rear M10x1.25 27.4 ft. lbs. 37 Nm NOTE: All nuts that have a cotter pin installed must be serviced by an authorized Dealer.
Page 73: Rear Shock Adjustment
Rear Shock Adjustment The rear shock absorber spring is adjusted by rotating the adjuster (1) either clockwise or counterclockwise to increase or decrease spring tension. NOTE: Special wrenches are required for this adjustment Air Filter Service 1. Remove seat. 2. Release clips and remove cover.
Page 74: Steering Inspection
Steering Inspection The steering assembly of the machine should be checked periodically for loose nuts and bolts. If loose nuts and bolts are found, have your dealer tighten them before riding your vehicle. Camber and Caster The camber and caster are non-adjustable. WARNING Do not attempt to adjust the tie rod for toe alignment.
Page 75: Front Brake
Front Brake WARNING Once a bottle of brake fluid is opened, use what is necessary and discard the rest. Do not store or use a partial bottle fluid. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air. This causes the boiling temperature of the brake fluid to drop, which can lead to early brake fade and the possibility of serious injury.
Page 76: Rear Brake
Rear Brake The rear brake is a hydraulic disc type brake which is activated by the same pedal which activates the front brake system is self adjusting and requires no maintenance other than periodic checks of the pads for wear. ·Pads should be changed when the friction material is worn to 3/64”...
Page 77: Throttle Cable Free Play Adjustment
Throttle Cable Free Play Adjustment Throttle cable free play is adjusted at the handlebar. 1. Slide the boots off the inline cable adjuster sleeve, loosen adjuster locknut. 2. Turn adjuster until 1/16” to 1/8” (2 to 3 mm) free play is achieved at the thumb lever. NOTE: While adjusting free play, it is important you flip the throttle lever back and forth.
Page 78: Spark Plug Removal And Replacement
Spark Plugs Inspect: ·Insulator ① Abnormal color: Replace. Normal color is a medium- to-light tan color. ·Electrode ② Wear/damage: Replace. Clean: ·Spark plug Standard spark plug (with spark plug cleaner or wire brush) DR8C (TORCH) Measure: ③Gap: 0.8-1.0mm ·Spark plug gap ③ Out of specification: Adjust gap.
Page 79: Oil Change
Oil Change The recommended oil change interval is 30 hours, or every 3 months, whichever comes first. Suggested break in oil change is at 20 hours, or one month, whichever comes first. Severe use operation requires more frequent service. Severe use includes continuous duty in dusty or wet conditions, and cold weather riding.
Page 80 9. Remove fill plug(4)，Add 1.8L of specified type of oil, Clean and reinstall the fill plug torque to 15~18 ft. lbs. (20~25 Nm). 10. Reinstall footwall and screws removed in step 3. API model: SG type or higher specification CAUTION Please use the specified engine oil and do not add other chemical additives to the engine oil.
Page 81: Transmission Lubrication
Transmission Lubrication The transmission fill plug is located on the right side of the machine. The transmission lubricant level should be checked monthly or 20 hours, whichever comes first. Transmission oil should be changed annually. With the ATV on a level surface, remove the decorative sheet first (1),remove observation bolt (2) and check the lubricant level.
Page 82: Rear Gear Case Oil
Rear Gear Case Oil The fill plug (1) is located on the top of the gear case. Use the side fill plug when checking or changing oil. Always check and change the rear gear case oil at the intervals outlined in “16. Maintenance”. Maintain the oil lever (3) even with the bottom of the side observation bolt hole.
Page 83: Tire Replacement
Tire replacement WARNING Operating your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tire will affect vehicle handling which could cause an accident resulting in serious injury or death. Follow the safeguards listed below to prevent this type of situation. Important Safeguards Maintain proper tire pressure according to charts below.
Page 84: Wheel Installation
Wheel Installation 1. With the transmission in gear and the parking brake locked, place the wheel in the correct position on the wheel hub. Be sure the valve stem is toward the outside and rotation arrows on the tire point toward rotation. 2.
Page 85: Storage Tips
soap and water. Use a professional type washing mitten, cleaning the upper body first and lower parts last. Rinse with water frequently and dry with a chamois to prevent water spots. NOTE: If warning labels are damaged, contact your dealer for replacement. Waxing Your ATV can be waxed with any non-abrasive automotive paste wax.
Page 86 Check and Lubricate Cables/Grease—Inspect all cables and lubricate. Battery Maintenance—Remove the battery. Apply dielectric Grease to the terminal bolts and terminals. Charge the battery. Storage Area/Covers—Set tire pressure and safely support the ATV with the tires 1- 2” (25-50 mm) off the ground. Be sure the storage area is well ventilated. Cover the machine with an ATV cover.
Page 87: Trouble Shooting
17. TROUBLE SHOOTING Issues of Improper Operation Belt Burning Possible Causes Solutions Loading the ATV into a pickup or Shift transmission to low range during loading of the ATV to tall trailer when in high range. prevent belt burning. Starting out going up a steep When starting out on an incline, use low range, or dismount incline.
Page 88 Battery Wane Possible Causes Solutions Starting a faulty engine for a See “8. STARTING THE ENGINE” and check the long time. fuel/air/ignition/compression system. Let the main switch (key) on When stopping the engine, turn off the main switch while parking the ATV. (key) off at once.
Page 89 POOR IDLE SPEED Faulty EFI system PERFORMANCE Faulty battery Faulty Idle sensor Clogged air cleaner element Fault spark plug Fault pick up coil POOR SPEED Clogged air cleaner element PERFORMANCE Fuel injector blockage FAULTY CLUTCH V belt Worn/bent/slipping Exhaust system blockage Overheating Faulty radiator (clogged, damage) coolant liquid...
Page 90 EFI FAULT CAUTION If the EFI system fails, the EFI fault indicator light on the meter will blink, and the fault can be determined according to the flashes times, or it can be checked by using a special "EFI system fault diagnostic instrument" (it needs to purchase from the dealer), which can provide more detailed fault information.
Page 91: Specification
18. SPECIFICATION Capacities Fuel capacity Engine Oil Capacity 1.8L Ground Clearance 200mm Height 1225 mm Length 1945 mm Width 1090 mm Seat height 860 mm Wheel Base 1225 mm Turn Radius 2500 mm Dry Weight 280 kg Front Rack 20 kg Rear Rack 30 kg Load Capacity (Combined Rider &...
Page 92 Engine Engine Type 4 Stroke, Single Cylinder, SOHC Bore x Stroke 72.7 mmx65.2 mm Displacement 270cc Starter System Electric Starter Engine Cooling Liquid-Cooled Lubrication System Wet Sump Fuel supply system Spark Plug Type DR8C - 90 -...
Page 93: Wiring Diagram
19. WIRING DIAGRAM -91-...
Page 94 Declaration of Driver’s exposure to noise level The undersigned: Maotao cao, chairman Company name and address of the manufacturer: Zhejiang Taotao Vehicles Co., Ltd. No.10, Xinyuan Road, Xinbi Street, Jinyun County, Lishui City, Zhejiang Province, The People's Republic of China.
Page 95 Declaration of Vibration declaration Maotao cao, chairman The undersigned: Company name and address of the manufacturer: Zhejiang Taotao Vehicles Co., Ltd. 09.11.2023 No.10, Xinyuan Road, Xinbi Street, Jinyun County, Lishui City, Zhejiang Province, The People's Republic of China. Hereby declares that: For the following vehicle: 1.1.Make (trade name of the manufacturer):...