Related Manuals for ZeroRPM ClimateGuard
Summary of Contents for ZeroRPM ClimateGuard
- Page 1 ClimateGuard Installation Manual 4807-00016 Revision C...
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Page 2: Table Of Contents
ClimateGuard Installation Manual idle mitigation systems Table of Contents 1. Introduction..........................1.1 Scope..................................1.2 Meanings of WARNING, CAUTION, and NOTICE....................1.3 Safety..................................2. System Components and Hardware....................3. Tools Required..........................4. Installation Checklist........................5. System Overview........................... 6. Hardware Installation........................6.1 Layout.................................. -
Page 3: Introduction
Introduction 1.1 Scope These non-binding instructions are intended to support authorized personnel in installing the ZeroRPM ClimateGuard system. The following information is subject to change without notice. CAUTION: Correct location of all components is essential for proper operation of the system. Failure to comply with these instructions may result in poor operation, no operation, and/or damage to the unit, the vehicle, or the vehicle’s components. -
Page 4: System Components And Hardware
NUT NUTSERT 1/4-20, 0.027,-0.165 PANEL THICKNESS, LARGE FLANGED, 1001-5002 YELLOW ZINC 4501-40027 LABEL CLIMATEGUARD TESTING NOT 4501-3014 LBL 0RPM ClimateGuard (Sheet) 4808-00014 ClimateGuard Quality Assurance Checklist - Agent Weekly Testing 4808-00056 ClimateGuard Quality Assurance Checklist - UNICOR 4807-00016 Revision C... -
Page 5: Tools Required
ClimateGuard Installation Manual idle mitigation systems Tools Required Tool Notes standard socket set 9/32”, 3/8”, 3/4”, 13/16” metric socket set 1/4” ratchet 3/8” ratchet drill Phillips, 11/32” bits rivnut gun wire strippers/cutters terminal crimpers small diagonal cutters heat gun trim removal tool hole saw 5/8”... -
Page 6: Installation Checklist
ClimateGuard Installation Manual idle mitigation systems Installation Checklist Reference Performed Step Tools Required Page Disconnect the ground cable from the chassis battery. 1/4” socket, 8mm socket Remove the driver-side front seal plate. trim removal tool Remove the driver-side kick panel. -
Page 7: Tools And Materials
ClimateGuard Installation Manual idle mitigation systems Reference Performed Step Tools and Materials Page Mount the console switch. drill, Phillips-head drill bit wire strippers, terminal Wire the controller/voice annunciator. crimpers wire strippers, terminal Wire the emergency lights. crimpers wire strippers, terminal Wire the windows. -
Page 8: System Overview
System Overview The ZeroRPM ClimateGuard is designed to keep a canine officer safe from heat exhaustion by alerting the handler of unsafe temperature levels through several methods. These include a pager system and an inside-the-vehicle voice annunciator, along with honking the horn and flashing the emergency lights and wig-wags. Simultaneously, the rear windows are automatically rolled down and a fan is turned on to cool the canine officer. -
Page 9: Preliminary Procedures
ClimateGuard Installation Manual idle mitigation systems Preliminary Procedures Disconnect the ground cable from the chassis battery. Requires: 1/4” socket 8mm socket Remove the driver-side front seal plate. - Remove the seal plate located at the front of the cab on the driver side of the vehicle. - Page 10 ClimateGuard Installation Manual idle mitigation systems Remove the steering column shroud. - There are (3) fasteners that must be removed from the bottom section of the steering column shroud. - Remove the bottom section of the steering column shroud. Requires: trim removal tool 7/32”...
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Page 11: Strip Antenna
ClimateGuard Installation Manual idle mitigation systems Remove the driver seat. - Remove the push pins and caps to fully extract the plastic molding from around the base of the driver seat. - (4) fasteners are located underneath the caps. - Disconnect the plug underneath the driver seat. -
Page 12: Component Plate
ClimateGuard Installation Manual idle mitigation systems Component Plate Mount the component plate to the kennel. - The component plate consists of (1) pager transmitter, (1) controller/voice annunciator, and (2) relays. - Drill (4) 11/32” holes into the cab side of the kennel. -
Page 13: Temperature Sensors
ClimateGuard Installation Manual idle mitigation systems Temperature Sensors Install (2) temperature sensors. - Install (1) temperature sensor on the far-right side of the kennel. - Install (1) temperature sensor on the far-left side of the kennel. - Secure the temperature sensors by attaching clamps to the cage’s existing fasteners. -
Page 14: Cooling Fan
ClimateGuard Installation Manual idle mitigation systems Cooling Fan Install the cooling fan. - Install the cooling fan. - Route the wires toward the controller/voice annunciator location. Requires: 1/4” socket 3/8” socket drill Phillips-head drill bit 4807-00016 Revision C... -
Page 15: Cage Switch
ClimateGuard Installation Manual idle mitigation systems Cage Switch Drill a hole for the cage switch. - On the driver side of the vehicle, drill a 5/8” hole in the 2 1/4” side of the kennel. Requires: drill 5/8” hole saw 4”... -
Page 16: Console Switch
ClimateGuard Installation Manual idle mitigation systems Console Switch Mount the console switch. - Drill (2) holes into the driver side of the console. - Mount the console switch on the driver side of the console. - Route the wires underneath the console and toward the controller/voice annunciator location. -
Page 17: Climateguard Wiring
ClimateGuard Installation Manual idle mitigation systems ClimateGuard Wiring Controller/Voice Annunciator Control Wires Wire Name (Printed on Wire) Location on Vehicle Notes B+ 30 AMP inline fuse holder 30A fuse holder to 12V power supply PN/1 1 (VBBS) - B+ 5 AMP... -
Page 18: Emergency Lights
The following diagram lists the wiring of the emergency lights. - Route the “EMERGENCY LIGHTS” wire from the ClimateGuard Emergency Lights relay to the SWH1926PI location. - Install a butt splice to the end of the “EMERGENCY LIGHTS” wire to connect to the blue wire and the green wire. -
Page 19: Windows
ClimateGuard Installation Manual idle mitigation systems Windows - Make the “Window Wire” connections beneath the driver-side seal plate. - Snip the yellow wire (driver-side window). -- Connect the front side of the snipped wire to the “Driver Switch” wire. -- Connect the rear side of the snipped wire to the “Driver Motor” wire. -
Page 20: Wig-Wags/Horn (Power Activation Signal)
The following diagram lists the wiring of the wig-wags. - Route the “WIG WAGS” wire from the ClimateGuard wig-wag relay to the SWH1926PI. - Install a butt splice to the “WIG WAGS” wire to connect to Wig-wag #30 and Horn #31. -
Page 21: Key In Signal
- Route the “KEY IN” wire from the ClimateGuard controller/voice annunciator to the steering column location. - Integrate the ClimateGuard “KEY IN” wire with the blue/gray “KEY IN” wire within the ignition harness. NOTICE: The “KEY IN” wire within the ignition harness is Pin 5 from the ignition plug. -
Page 22: Cage Switch
ClimateGuard Installation Manual idle mitigation systems Cage Switch The following diagram lists the wiring of the ClimateGuard cage switch. 4807-00016 Revision C... -
Page 23: Wiring References
ClimateGuard Installation Manual idle mitigation systems Wiring References 7.8.1 Pager Transmitter The following diagram lists the wiring of the ClimateGuard pager transmitter. 4807-00016 Revision C... -
Page 24: Emergency Lights Relay
ClimateGuard Installation Manual idle mitigation systems 7.8.2 Emergency Lights Relay The following diagram lists the wiring of the emergency light relay. This applies only to vehicles equipped with emergency lights. This relay is pre-wired. This diagram is for reference only. -
Page 25: Quality Assurance Checklist (4808-00056B)
Alarm Temp. Setting End User NOTICE: The ClimateGuard alarm temperature settings must be set for the appropriate geographic area. They will be either (88°/93°) or (90°/95°). NOTICE: There will be a 5-minute snooze delay under the following circumstances: 1) When ClimateGuard is activated, there is a 5-minute period before the system will begin reading temperature. -
Page 26: Reference Number
Fail Corrective Action(s) Place the key in the ignition. Did the voice annunciator state either: 1) “ClimateGuard Active 88° (or (93°)” or T001 2) “ClimateGuard Active 90° (or 95°)”? NOTICE: If ClimateGuard is already activated, the system will not state this message. - Page 27 Remove the key from the ignition (engine off and keys removed). After (2) minutes: T009 1) Did the annunciator state, “ClimateGuard active with engine off,” and 2) Did the pager emit (9) rapid beeps? Set the Alarm State Temperature to 88° (or 90° if your settings are 90°/95°) and raise the vehicle’s internal...
- Page 28 ClimateGuard Installation Manual idle mitigation systems Reference Performed Pass/ Cause of Failure / Test Point Number (Y/N) Fail Corrective Action(s) Did the LED on the console switch begin blinking T019 rapidly at a rate of (0.1) seconds ON and (0.1) seconds...
- Page 29 Corrective Action(s) Remove the key from the ignition, then hold down the deactivation button located within the kennel. Did the voice annunciator state, “ClimateGuard deactivated”? T029 NOTICE: The key must be removed from the ignition or attempting deactivation will only snooze the system.
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Page 30: Quick-Start Guide
- The ZeroRPM ClimateGuard becomes active as soon as the key is inserted into the vehicle’s ignition. - Once the key is inserted, the voice annunciator will state, “ClimateGuard active 88°,” or “ClimateGuard active 93°,” depending on the selected temperature. - Page 31 C) engine running with the key switch active, or D) ClimateGuard has been activated and the vehicle sits without running for (2) minutes (key in or out of the ignition). These will trigger the voice annunciator to state, “ClimateGuard active with engine off,” and the officer’s pager will emit (9) rapid beeps while displaying red under “Zone”...
- Page 32 8) “ClimateGuard active with engine off.” Console switch LED flash sequences - ClimateGuard has (5) light patterns that display through the built-in LED on the console switch to notify the officer of the system’s status. They are as follows: 1) ClimateGuard activated - Pulses (0.5) seconds ON and (5) seconds OFF.
- Page 33 1) Solid green - The controller has no program. 2) Flashing green - The system is active and functioning properly. 3) Solid red - The system has a fault. Contact ZeroRPM Support by calling 1-888-681-3817. Pager signals - ClimateGuard has (2) light patterns that display through the built-in LEDs on the officer’s pager to alert the officer to...
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