Quick Reference Guide GENERAL INFORMATION This Quick Reference Guide will assist you in finding the information you’re looking for. MAINTENANCE TROUBLE SHOOTING REPLACEMENT PARTS REFERENCE / NOTES DATE DESCRIPTION 2/20/25 Added detail grease location and schedule. A Table of Contents is included after the Foreword.
WARRANTY is expressly limited to SUBSTITUTION OF ANY PARTS WHATSOEVER, repairing or replacing, at APE’s option, USE OF PARTS NOT APPROVED BY APE OR ANY any parts which appear to APE upon ALTERATION OR REPAIR BY OTHERS IN SUCH A inspection to have been defective in MANNER AS, IN APE’S JUDGMENT, AFFECTS THE...
Refer to schematic diagrams and the BOM (Bill of Materials) for component part specifications and recommended spare parts. When calling APE, always have the equipment serial number on hand in order to obtain quicker service. Identification Tag Serial No. Can be found here.
Specification 50 Black Bruin DIMENSIONS Overall Length 71 in (180 cm) Overall Width 46 in (117 cm) Overall Height 68 in (173 cm) Low Speed High Torque Torque 9,688 ft-lbs per 1000 PSI 1,339 kgm per 69 bar Max Pressure...
Specification 75 Black Bruin DIMENSIONS Overall Length 71 in (180 cm) Overall Width 46 in (117 cm) Overall Height 68 in (173 cm) Low Speed High Torque Torque 12,150 ft-lbs per 1000 PSI 1,680 kgm per 69 bar Max Pressure 5,800 psi 400 bar Rotation Speed...
Specification 80 Black Bruin DIMENSIONS Overall Length 71 in (180 cm) Overall Width 46 in (117 cm) Overall Height 68 in (173 cm) Low Speed High Torque Torque 14,572 ft-lbs per 1000 PSI 2,015 kgm per 69 bar Max Pressure 5,075 psi 350 bar Rotation Speed...
Specification 100 Black Bruin DIMENSIONS Overall Length 71 in (180 cm) Overall Width 46 in (117 cm) Overall Height 68 in (173 cm) Low Speed High Torque Torque 18,182 ft-lbs per 1000 PSI 2,514 kgm per 69 bar Max Pressure 5,500 psi 379 bar Rotation Speed...
9. If there are any questions about the weights, specifications and/or performance of the unit, Refer to schematic diagrams and the BOM (Bill of contact APE before handling and/or operating the Materials) for component part specifications and equipment. 10. Check wire rope clips for tightness and wire ropes recommended spare parts.
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Safety Section 13. If running an auger/drill, make sure that the Auger 26. Rounded and/or damaged bolt heads and/or rotation switch is in NEUTRAL before starting the nuts should be replaced so that proper torque Power Unit engine values may be obtained. Proper torque values are 14.
Your APE dealer can provide new safety messages. weld on or around the power unit unless authorized in writing by APE. Doing so will void all warranties and may cause damage to the power unit or vibro.
Safety Section General Hazard Information protection includes goggles or a protective face shield. Always wear eye protection for cleaning the cooling system. Avoid direct spraying of water on electrical connectors, connections, and components. When using air for cleaning, allow the equipment to cool to reduce the possibility of fine debris igniting when redeposited on hot surfaces.
Safety Section Inspect all lines, tubes, and hoses carefully. Do not use bare hands to check for leaks. Always use Stay clear of all rotating parts and moving a board or cardboard for checking equipment parts. Leave the guards in place until components for leaks.
Product Information Inspection Sheet APE DRILL INSPECTION / TEST MUST BE COMPLETED & SIGNED PRIOR TO SHIPMENT Date: ____________ Job / Sales Order No.: ______________ Equipment No.: ___________ Serial No.: _______________ Drill Model: _______________ Inspector : ___________________ Customer: __________________________________ Removed All Wire Rope for Insurances Reasons ..
Production Information Daily Checklist Check the entire unit prior to and during set-up each day or at the beginning of each shift Prior to starting the unit or at the beginning of each shift, check the following: • Visually inspect all bolts, nuts and screws. •...
Operation Information Connecting the Hydraulics Connecting the hoses is one of the most critical aspects of commissioning an APE driver. Take extreme care to keep these connections absolutely CAUTION clean. This procedure is one of the most common ways for foreign particles to be introduced into a hydraulic system.
Operation Information Commissioning Procedure Flushing the Hydraulic System Prior to connecting the motor as part of the hydraulic system, the hydraulic circuit of the motor must always be flushed. This is done by circulating the hydraulic fluid through a filter installed in place of the motor.
Bulk oil does not typically meet the cleanliness • The working pressure should be curbed so that standards required by APE equipment. pressure peaks which last over 2 seconds (2s) remain under 75% of the allowed pressure.
Operation Information Operating Pressures Operating Temperatures Charge Pressure The Operating Temperature references the internal temperature of the motor. The charge pressure is used to ensure that the pistons of the motor stay constantly engaged to the cam ring. Depending upon the operation function, Take into consideration the following requirements: the charge pressure is required either in the feed or return line (working line ports A or B).
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Operation Information NOTE: In some applications the maximum The APE Auger Drill has a 2-speed direct pressure setting for half displacement mode drive Radial Piston Motor. must be lowered due to through-put horsepower limitations internal to the motor. Refer to the data sheet of the specific motor installed.
Operation Information Valves The drill has an integral valve package designed • Check Valves - CV4 and CV5: These to protect the motor from damage. (Refer to the connect the high-pressure side when hydraulic schematic Figure 7 / Page 19 for details) the drill is activated.
Operation Information Storage During short-term storage of a power unit, the following should be taken into consideration: • Cover any pressure openings and open threaded holes with suitable caps. • Protect the unpainted surfaces from dirt Preventative maintenance includes normal servicing and moisture.
Schematics Hydraulic Schematic NOTES: 1. These pressure settings are specific to the Black Bruin (BB) Drill 2. Maximum flow rate is up to 140 GPM depending on which size drill motor you have in your drill. Please see page specification for more information. Page 25 800-248-8498 800-248-8498...
Maintenance Chart DAILY WEEKLY 250 HOURS 1500 HOURS 3000 HOURS 6000 HOURS OR 40 HOURS OR 6 MONTHS OR 1 YEAR OR 2 YEARS OR 3 YEARS • Visually inspect • Grease drill • Change • Replace hoses as • Grease drill, •...
Routine Maintenance APE recommends using grease having the following requirements: • Operating temperature range: -40°F - 320°F • Mineral oil based lithium soap grease • Consistency class: NLGI #1 • Meet DIN KP2.5K-30 or ISO-L-XCCIB2.5 Grease standard specifications Relief Valve DO NOT USE A PNEUMATIC...
EQUIPMENT. ANY REPRODUCTION IN PART OR AS WHOLE WITHOUT THE WRITTEN PERMISSION OF CALLOUT APE PART NUMBER DESCRIPTION AMERICAN PILEDRIVING EQUIPMENT IS PROHIBITED THE APE PRODUCT LINE IS PROTECTED BY VARIOUS PATENTS. FOR A LIST OF PATENTS, PLEASE VISIT OUR WEBSITE: www.apevibro.com/ver2/apepatents.asp. 2001440 Serviceable Guide Rail...
RECOMMENDED BOLT TIGHTENING TORQUE “LUBRICATED SHCS” Socket Head Cap Screws When installing any APE equipment or parts apply lubricant and use APE standard Anti-Seize torque specs. See Tightening Torque Spec below. Failure to follow tightening torque spec can result in under / over tightening fasteners, leading to equipment failure or personal injury.
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All information given in this Manual is current and valid per the information available at the time of publication. (Please check the updated revision date at the bottom of each page.) American Piledriving Equipment (APE) reserves the right to implement changes without prior notice.
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