Microtronics D012-1009200D05 Series User Manual

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User manual

D012-x1009200D05

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Valid from:

Firmware version: 02v009

Server version: ---

Hardware version: 1.0

301605 | Rev.04

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Summary of Contents for Microtronics D012-1009200D05 Series

Page 1: Cover
User manual D012-x1009200D05 Cover Valid from: Firmware version: 02v009 Server version: --- Hardware version: 1.0 301605 | Rev.04...
Page 3: Table Of Contents
Chapter 1 Table of contents Chapter 1 Table of contents Cover Chapter 1 Table of contents Chapter 2 Declaration of conformity Chapter 3 Ex certification Chapter 4 Specifications Chapter 5 General specifications 5.1 Translation 5.2 Copyright 5.3 General descriptive names 5.4 Ex protection 5.5 Safety instructions 5.5.1 Use of the hazard warnings...
Page 4 Chapter 7 Storage, delivery and transport 7.1 Inspection of incoming deliveries 7.2 Scope of supply 7.3 Storage 7.4 Transport 7.5 Return Chapter 8 Installation 8.1 Dimensions 8.2 Installing the D012-x1009200D05 8.2.1 Suspended installation 8.3 Electrical installation 8.3.1 Connecting the sensor 8.3.1.1 Connection examples 8.3.1.2 Use of the clamping tubes 8.3.2 Connecting the mobile network antenna...
Page 5 Chapter 1 Table of contents 11.2 Maintenance of the D012-x1009200D05 11.3 Services Chapter 12 Removal/disposal Chapter 13 Troubleshooting and repair 13.1 General problems 13.2 Log entries and error codes 13.2.1 Modem error 13.3 Evaluating the device log 13.3.1 Evaluating the device log on the myDatanet server 13.3.2 Evaluating the device log using DeviceConfig Chapter 14 Spare parts and accessories 14.1 Assembly sets...
Page 7: Chapter 2 Declaration Of Conformity
Chapter 2 Declaration of conformity Chapter 2 Declaration of conformity Rev. 04...
Page 9: Chapter 3 Ex Certification
Chapter 3 Ex certification Chapter 3 Ex certification Rev. 04...
Page 10 Rev. 04...
Page 11: Chapter 4 Specifications
Chapter 4 Specifications Chapter 4 Specifications Voltage supply Battery: 2 x Li-SOCl2 cells with a total of 25,74 Ah Housing Material: Noryl GTX 973 / PC (housing/cover) Weight: 730 g Dimensions (WHD): 106 x 169 x 61 mm (with protective armour) Degree of protection: IP66 / IP68 / IP69;...
Page 12 Antenna connector FME-M Data memory 3 MB internal flash memory. Data transmission Local radio connection: Range: up to 20 m Transmission rate: 120 data records/sec. LTE-M/NB-IoT modem (world): LTE B1, B2, B3, B4, B5, B8, B12, B13, B14, B18, B19, B20, B25, B26, B28, B66 NB1/NB2: LTE B1, B2, B3, B4, B5, B8, B12, B13, B17, B19, B20, B25, B26, B28, B66...
Page 13: Chapter 5 General Specifications
Chapter 5 General specifications Chapter 5 General specifications The information in this manual has been compiled with great care and to the best of our knowledge. The manufacturer, however, assumes no liability for any incorrect specifications that may be provided in this manual.
Page 14: Ex Protection
5.4 Ex protection The battery-powered, stationary D012-x1009200D05 is designed for use in areas with a zone 1 explosive atmosphere. The following conditions must be observed: Only the manufacturer is permitted to open the enclosure to carry out maintenance work, which must also be completed strictly outside the Ex area.
Page 15: Use Of The Hazard Warnings
Chapter 5 General specifications Important note: The manufacturer's products that are designed for use outdoors include extensive protection against penetrating moisture and dust. If the sensor connector is not used, it must be protected against the ingress of moisture and dust by means of a protective cap. It is the responsibility of the operator to comply with local safety regulations.
Page 16: Safety And Precautionary Measures For The Mobile Network Modem Installation
Important note: No liability shall be assumed at any time and under no circumstances for connections via a mobile network modem for which wireless signals and networks are utilized. The mobile network modem must be switched on and operated in an area where sufficient signal strength is present.
Page 17: Overview
Chapter 5 General specifications 5.6 Overview Front of the D012-x1009200D05 Bottom of the D012-x1009200D05 (view without protective armour) (view without protective armour) 1 Display 3 Antenna connector 2 Sensor connector (with protective cap) Rev. 04...
Page 18: Block Diagram
5.6.1 Block diagram Block diagram of the D012-x1009200D05 5.7 Intended use The measurement instrument is designed to determine process and transmit a mA signal as well as measurement values which are provided by remote sensor modules. The device is battery-operated. The measured and recorded data is saved on a non-volatile storage medium.
Page 19: General Product Information
A Managed Service contract with Microtronics Engineering GmbH is required for use of the mobile data transmission (see www.microtronics.com/managedservice). This includes the provisioning of the mobile communications connection via the network of the service provider included in the above- mentioned list.
Page 20: Installation Of Spare And Wear Parts
Type plate D012-x1009200D05 Only the highest of the protection classes for which the device has been tested is indicated on the type plate. A list of all "Specifications" on page 11 . protection classes for which the device has been tested can be found in chapter The correct specification of the type designation and serial number is important for all queries and spare part orders.
Page 21: Warranty
For safety and warranty reasons, all internal work on the instruments beyond from that involved in normal installation and connection, must be carried out only by qualified Microtronics personnel or persons or companies authorised by Microtronics .
Page 22: Personnel Requirements
In addition, the operator must comply with the local legal requirements for the safety of the personnel (accident prevention measures), the safety of the equipment (protective equipment and maintenance), the product disposal (waste disposal law), the material disposal (waste disposal law), the cleaning (cleaning agents and disposal) and the environmental protection amendments.
Page 23: Chapter 6 Functional Principle
Chapter 6 Functional principle Chapter 6 Functional principle In the graphic below, all of the components that are part of the myDatanet are illustrated in grey. All other components must be provided/created by the customer. Functional principle Sensor module or output module (available separately) D012-x1009200D05 with integrated managed service SIM chip USB Adapter (radio to USB converter) PC with installed DeviceConfig configuration program...
Page 24 As illustrated in the previous figures (see "Functional principle" on page 23), there are 2 options for transferring the data from the D012-x1009200D05 to the myDatanet server: Directly via LTE-M/NB-IoT mobile connection Indirectly, by initially reading the data from the device using the DeviceConfig configuration program via the loacal radio connection and then using the PC’s Internet connection to transfer the data to the server.
Page 25: Functionality Of The Internal Data Memory
Chapter 6 Functional principle Functions and components provided by the customer: Sensor with mA output Sensor with an interface that is compatible with the specifications listed in chapter "Technical details about the universal input" (see "Technical details about the universal input" on page 36). If the device is operated in areas with zone 1 explosive atmosphere, only sensors that are also approved for zone 1 and of which the Ex parameters are compatible with those of the D012-x1009200D05 may be used.
Page 26: Procedure In Case Of Connection Aborts
Note: Additional explanation regarding the functionality of the circular buffer Data memory after the first data is recorded: Data memory once 3 MB has been recorded Data memory if further data is recorded once 3 MB has already been recorded Note: Additional explanation on calculating the data volume to be saved: To provide a clear and simple overview, the following example assumes that the sectors can only record two complete data records.
Page 27: Chapter 7 Storage, Delivery And Transport
Check the shipment immediately upon receipt to ensure it is complete and intact. Immediately report any discovered transport damages to the delivering carrier. Also notify Microtronics Engineering GmbHin writing about this without delay. Report any incompleteness of the delivery to the responsible representative or directly to the company headquarters of the manufacturer within two weeks (see "Contact information"...
Page 28: Return
Support & Service Centre (see "Contact information" on page 63). The return shipment of the D012-x1009200D05 must occur in the original packaging and with freight and insurance paid to Microtronics Engineering GmbH (see "Contact information" on page 63). Insufficiently cleared return shipments will otherwise not be accepted! Rev.
Page 29: Chapter 8 Installation
Chapter 8 Installation Chapter 8 Installation Important note: To prevent any damage to the device, the work described in this section of the instructions must only be performed by qualified personnel. 8.1 Dimensions Dimensions: Height Dimensions: Width and depth (view with protective armour) (view with protective armour) Rev.
Page 30: Installing The D012-X1009200D05
8.2 Installing the D012-x1009200D05 Important note: Ensure installation is completed correctly. Comply with existing legal and/or operational directives. Improper handling can cause injuries and/or damage to the devices. The D012-x1009200D05 must not be operated in the field without a protective armour. Due to the electrostatic effects, the protective armour must not be rubbed with cloths in the Ex zone.
Page 31: Suspended Installation
Chapter 8 Installation 8.2.1 Suspended installation The following optional accessory sets are required for suspended installations. 2 x Niro shackle (206.325) 1 x Anchor clamp 5,5 - 10,5 mm (301017) 1 x Multi band antenna with bracket (300787) Suspended installation Detailed view of a suspended installation 1 D012-x1009200D05 4 Connection cable of the sensor (e.g.
Page 32: Electrical Installation
3. Use the Niro shackle (206.325) and the Anchor clamp 5,5 - 10,5 mm (301017) to attach the connection cable of the sensor to a rung of the manhole ladder or a similar fastening point in accordance with the figure "Detailed view of a suspended installation" on page 31 . Important note: The sensor connection of the D012-x1009200D05 is not designed to carry heavy loads.
Page 33: Connection Examples
Chapter 8 Installation Sensor connector Sensor connector Connection cable 7-pins for Signal (7-pin MIL connector) sensors 2,8 m (206.602) switchable and adjustable sensor supply (0...22 V ) Sensor connector Universal input 1 Ground Connection cable 7-pins for sensors 2,8 m 1. Activate the mode appropriate for the output signal of the sensor. 2.
Page 34: Use Of The Clamping Tubes
Connection examples 1 D012-x1009200D05 3 2-wire mA sensor 2 Connection cable 7-pins for sensors 2,8 m 4 3-wire mA sensor (206.602) 8.3.1.2 Use of the clamping tubes Connecting the sensors when using the Clamping Connecting the sensors when using the Pressure tube(300256) compensation tube (300131) 1 Connection cable 7-pins for sensors 2,8 m...
Page 35: Connecting The Mobile Network Antenna
Chapter 8 Installation The only difference between the Pressure compensation tube (300131) and Clamping tube(300256) is that one of the two cable screw connections is equipped with a breathable membrane to compensate the pressure. 8.3.2 Connecting the mobile network antenna Important note: To ensure the correct functionality, only use antennas that are supplied by the manufacturer.
Page 36: Possibilities For Improving The Signal Quality
8.3.2.1.2 Possibilities for improving the signal quality Drill a duct for the connection cable of the antenna into the concrete ring on the shaft to avoid the steel cover Insert the connection cable of the antenna in an existing ventilation or supply pipe Use special types of antennas 8.3.3 Technical details about the universal input Note: The universal input is not galvanically isolated.
Page 37: Technical Details About The Sensor Supply
8.3.5 Technical details about the radio interface The connection to a PC is established via the radio interface. It is only designated for the communication with the DeviceConfig configuration program. It can be downloaded free of charge from the following website: www.microtronics.com/deviceconfig Rev. 04...
Page 39: Chapter 9 Initial Start-Up
Read this manual carefully and completely in order to ensure the proper functioning of the D012-x1009200D05 Contact Microtronics Engineering GmbH(see "Contact information" on page 63) if anything is unclear or if you encounter difficulties with regard to installation, connection or configuration.
Page 41: Chapter 10 User Interfaces
Chapter 10 User interfaces Chapter 10 User interfaces The configuration of the D012-x1009200D05 is carried out via the web interface on the myDatanet server, which your responsible sales partner will provide to you. 10.1 User interface on the D012-x1009200D05 10.1.1 Operating elements Operating elements 1 Reed switch 2 Display...
Page 43: Chapter 11 Maintenance
(see "Contact information" on page 63) or a certified service partner. The device must be returned in its original packaging for this purpose. 11.3 Services Microtronics Engineering GmbH offers the following maintenance services for the D012-x1009200D05 : Description Order number Inspection fee 206.395...
Page 45: Chapter 12 Removal/Disposal
Logo of the EU WEEE Directive This symbol indicates that the requirements of Directive 2012/19/EU regarding the scrap disposal of waste from electric and electronic equipment must be observed. Microtronics Engineering GmbH supports and promotes recycling and environmentally friendly, separate collection/disposal of waste from electric and electronic equipment in order to protect the environment and human health.
Page 47: Chapter 13 Troubleshooting And Repair
Chapter 13 Troubleshooting and repair Chapter 13 Troubleshooting and repair 13.1 General problems Problem Cause/solution Device does not respond Battery pack is completely discharged (nothing appears on the display). Communication problems Reduce the distance between the D012-x1009200D05 and the USB (between Adapter and try to avoid obstacles such as walls and similar.
Page 48: Log Entries And Error Codes
13.2 Log entries and error codes Log entry Parameter Description Code Plain text Code Plain text 1000 POWER ON Restart following a power failure Watchdog reset (e.g. because of an exception) Reset was initiated by the device itself (e.g. in event of firmware update) Restart for another reason.
Page 49 Chapter 13 Troubleshooting and repair Log entry Parameter Description Code Plain text Code Plain text 1039 UV MODEM The rechargeable battery or battery voltage once RECOVER again suffices to guarantee a stable connection. This is achieved by replacing the rechargeable battery or battery pack.
Page 50 Log entry Parameter Description Code Plain text Code Plain text 1201 MODEM NOT Internal error FOUND Contact the manufacturer if the device log includes this error several times (see "Contact information" on page 63). 1202 MODEM CMME The GPRS modem indicates a +CME error. The ERROR parameter specifies the type of error.
Page 51 Chapter 13 Troubleshooting and repair Log entry Parameter Description Code Plain text Code Plain text 1219 LTE NETWORK NOT REGISTERED Not registered, modem is currently not looking REGISTRATION for any new operators to register HOME Registered, home network SEARCHING Not registered, but the modem is currently looking for a new operator with which it can register DENIED...
Page 52 Log entry Parameter Description Code Plain text Code Plain text 1325 RADIO RADIO Advertising deactivated ADVERTISING ADVERTISING OFF RADIO Advertising has been activated ADVERTISING ON 1335 LOG_SHT2X_ SHT2X SENSOR The internal temperature and air humidity sensor STATE is returning valid values again SHT2X RH ERROR A communication error occured when reading the air humidity value from the internal temperature and air humidity sensor.
Page 53 Chapter 13 Troubleshooting and repair Log entry Parameter Description Code Plain text Code Plain text 1601 SIM_STATE NONE SIM state was changed to "NONE" (initial state). PRODUCTION SIM state was changed to "PRODUCTION" (a new device is in stock). SIM state was changed to "HOT" (valid contract). COLD SIM state was changed to "COLD"...
Page 54: Modem Error
13.2.1 Modem error Log entry Parameter Description Code Plain text Code Plain text GPRS error 1200 BEARER GPRS -988 --- GPRS setup error FAILED Try to improve the position of the antenna. Check whether the device is in the coverage area. 1200 BAND SEL FAILED -969 --- A network could not be found on the GSM900/1800 or on the GSM850/1900 band.
Page 55 Chapter 13 Troubleshooting and repair Log entry Parameter Description Code Plain text Code Plain text 1200 NETLOCK ERROR -966 Error when selecting the network. Check whether the device is in the coverage area. TCP channel error 1200 CHANNEL -965 --- An attempt is being made to write to/read a TCP ABORTED client that is no longer available.
Page 56: Evaluating The Device Log
13.3 Evaluating the device log 13.3.1 Evaluating the device log on the myDatanet server The last 300 log entries on the myDatanet server can be called up via the button shown below that is located in the measurement device list. As the log entries are sent to the server in the transmission cycle in the same way as the measurement data, only the log entries up to the last server connection are available.
Page 57: Chapter 14 Spare Parts And Accessories
Chapter 14 Spare parts and accessories Chapter 14 Spare parts and accessories Use only original spare parts and accessories of the D012-x1009200D05 o avoid negative effects on safety and performance. 14.1 Assembly sets Description Quantity Order number Niro shackle 206.325 Anchor clamp 5,5 - 10,5 mm 301017 14.2 Antennas...
Page 58: Output Modules
14.6 Output modules Description Quantity Order number mA Link 300870 14.7 Other accessories Description Quantity Order number MDN Magnet 206.803 USB extension cable USB-A/USB-A 1,8m 206.664 DeviceConfig 300264 Gateway MDN Protection casing 300662 USB Adapter 300685 Rev. 04...
Page 59: Chapter 15 Document History
Chapter 15 Document history Chapter 15 Document history Rev. Date Changes 16.05.2024 First version 20.06.2024 Chapter "Declaration of conformity" on page 7 Declaration of Conformity has been added Chapter "Ex certification" on page 9 EU-Type Examination certificate has been added Chapter "Device labelling"...
Page 61: Chapter 16 Glossary
Chapter 16 Glossary Chapter 16 Glossary App centre Area of the myDatanet server for the installation and management of the IoT apps. The app models that serve as a basis for the IoT apps are obtained via the rapidM2M Store . When installing an IoT app on the myDatanet server the default settings defined when developing the app models are initially applied.
Page 62 rapidM2M Store Is responsible for distributing the app models to the individual myDatanet servers. When installing and updating IoT apps the myDatanet server access the app models provided in the rapidM2M Store . The developer of the respective app model defines which myDatanet servers are allowed to access an app model via the rapidM2M Studio .
Page 63: Chapter 17 Contact Information
Chapter 17 Contact information Chapter 17 Contact information Support & Service: Microtronics Engineering GmbH Hauptstrasse 7 3244 Ruprechtshofen Austria, Europe Tel. +43 (0)2756 7718023 support@microtronics.com www.microtronics.com Microtronics Engineering GmbH (Headquarters) Hauptstrasse 7 3244 Ruprechtshofen Austria, Europe Tel. +43 (0)2756 77180 Fax.
Page 64 Certified by TÜV AUSTRIA: EN ISO 9001:2015, EN ISO 14001:2015, ISO/IEC 27001:2013, EN ISO 50001:2011 for myDatanet | TÜV SÜD: ATEX Directive 2014/34/EU © Microtronics Engineering GmbH. All rights reserved. Photos: Microtronics, shutterstock.com Microtronics Engineering GmbH | www.microtronics.com Hauptstrasse 7 | 3244 Ruprechtshofen | Austria | +43 2756 77180 | office@microtronics.com 301605 | Rev.04...