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Summary of Contents for Rivtec Air-Grip 2
- Page 1 Air-Grip 2 ( AR-102 ) Industrial PNEUMATIC-HYDRAULIC RIVET TOOL With Forged Aluminum Alloy and Quick-Change Jaw Case Assembly OPERATION MANUAL TÜVRheinland CERTIFIED Original Instructions...
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Page 2: Intended Use
PAGE INDEX INTENDED USE GLOSSARY OF TERMS AND SYMBOLS SAFETY PRECAUTIONS SAFETY INSTRUCTIONS FEATURES SPECIFICATIONS DIMENSIONS MAIN PARTS PARTS LIST 9-10 OPERATION INSTRUCTIONS 10-14 MAINTENANCE 15-17 TROUBLESHOOTING DISPOSAL PATENTS EC DECLARATION OF CONFORMITY 1. INTENDED USE This pneumatic-hydraulic rivet tool is designed to be driven by the appropriate compressed air pressure for quickly fastening the work pieces together firmly with a suitable size blind rivet on one-side work. - Page 3 3.2 PROJECTILE HAZARDS Disconnect the assembly power tool from the energy source when changing inserted tools or accessories. Be aware that failure of the work pieces or accessories or even of the inserted tool itself can generate high-velocity projectiles. Always wear impact-resistant eye protection during operation of the tool. The grade of protection required should be assessed for each use.
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Page 4: Safety Instructions
3.8 VIBRATION HAZARDS Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and arms. Wear warm clothing when working in cold conditions and keep your hands warm and dry. If you experience numbness, tingling, pain or whitening of the skin in your fingers or hands, stop using the assembly power tool, tell your employer and consult a physician. -
Page 5: Specifications
5. FEATURES This pneumatic-hydraulic rivet tool features powerful traction force 9,000 N at 6.2 bar or 2,000 lbf at 90 psi compressed air pressure, and equips with interchangeable 4 standard nosepieces with size mark for setting 2.4 ~ 4.8/5.0 mm or 3/32˝ ~ 3/16˝... - Page 6 7. DIMENSIONS 104.2 ø81.0 UNIT: mm...
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Page 7: Main Parts
8. MAIN PARTS Air Inlet End Cap Rivet Rivet Rivet Mandrel Flange Body Standard/ Commercial Blind Rivet Rivet Rivet Rivet Mandrel Flange Body Structural Blind Rivet 15 &16, Spent Mandrel Hanging Oil Refill Head Working Container Bracket Hole Nosepiece Oil Cylinder Trigger, Long Type 33 Trigger... -
Page 8: Parts List
9. PARTS LIST JAW CASE ASSEMBLY DISTANCE 60±0.5 mm 60.5~59.5 16 15 33AY (33~39) 33LAY (33L~39) 54AY (51~55) 41AY (40~50) - Page 9 PART NO. PART NAME PART NO. PART NAME • AR102-01A Standard Nosepiece, 2.4 mm or 3/32” AR102-33 Trigger • AR102-01B Standard Nosepiece, 3.0/3.2 mm or 1/8” AR102-33L Trigger, Long Type (Option) ▲ • AR102-01C Standard Nosepiece, 4.0 mm or 5/32” AR102-34 Trigger Link •...
- Page 10 10. OPERATION INSTRUCTIONS 10.1 SETTING AND TESTING The tool is well assembled and tested before delivery; however, the necessary setting and testing are still strongly suggested before operating tool. Carefully read this OPERATION INSTRUCTIONS 10.2 - 10.5 to check the setting of tool, follow the 10.6 OPERATION PROCEDURE to do the pilot test before operating tool.
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Page 11: Maintenance
10.4 SELECT AND EXCHANGE THE NOSEPIECES Disconnect the tool from the compressed air supply system. Choose the correct size working nosepiece (1). NOTE: The patented RIVET SIZE HOLE GAUGE Design™ at the bottom of air cylinder end cap (57) provides a great assistance of checking the rivet body diameter of the blind rivet to be fastened, find out the size (for example ★Ø4.0 mm or 5/32˝) marked beside the hole gauge, then choose the matched size nosepiece (for example ★Ø4.0 mm or 5/32˝) as the working nosepiece (1), so as to prevent spent mandrel from being stuck in tool after setting blind rivet (Fig. - Page 12 11.2 WEEKLY CHECKS Dismantle to clean the jaw case assembly (3AY) with special attention to the jaws (4), jaw pusher (5) and jaw pusher spring (6). Use the brush (61) to clean these parts and dip them into oil for lubrication. For better lubrication, lightly apply the thin lubricating oil on the back side of jaws (4) and on the inner slope of front jaw case (3) before reassembly.
- Page 13 Check all inner parts. Any worn or damaged parts and twisted jaw pusher spring (6) should be replaced. Pay attention to check the teeth of jaws (4), and replace new jaws (4) if the teeth are worn out. Also pay attention to the jaw pusher (5) and jaw pusher spring (6).
- Page 14 11.9 REPLACE THE HYDRAULIC OIL ONLY • After considerable times of operation, the hydraulic oil should be replaced. • The hydraulic oil is suggested to use ISO VG-32 or VG-46 that are popular in market. Disconnect the tool from the compressed air supply system. Use the wrench 7222 (62) to unscrew the air cylinder end cap (57) &...
- Page 15 Reverse above steps to reassemble the oil piston assembly (17AY) and large & small return springs (20 & 21), oil cylinder end cap (24) along with hanging bracket (23) and hanging bracket o-ring (22), and the spent mandrel containter (26). Pay special attention to the strong force of large &...
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Page 16: Troubleshooting
12. TROUBLESHOOTING 12.1 MALFUNCTION: Blind Rivet Mandrel fails to insert into Working Nosepiece (1) Possible Causes: Solutions: Wrong size Working Nosepiece (1) Change a correct size Working Nosepiece (1) Loose Working Nosepiece (1) Tighten Working Nosepiece (1) Dust accumulated in Nosepiece (1) Clean Nosepiece (1) Worn Nosepiece (1) Replace a new Nosepiece (1) - Page 17 12.5 MALFUNCTION: No operation after triggering (Stroke lost), or more than one operation of Trigger (33/33L) to fasten Blind Rivet (Stroke decreased) Possible Causes: Solutions: Check suitable Rivet Body length to match work pieces’ thickness. Rivet Body is too long It is nothing to do with Stroke of Tool Check Compressed Air Supply System, adjust Air Pressure to in specification, check Air Cylinder (27) leak and replace it if necessary,...
- Page 18 The disposal of tool and hydraulic oil shall be in accordance with local environmental regulations. 14. PATENTS USA 8,650,731 Germany 20 2010 008 658.2 Australia 099203542 中国 实用新型专利 ZL 2010 2 0148358.6 Russia 102549 Taiwan M 385417 © RIVTEC 202203...
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Page 19: Ec Declaration Of Conformity
15. EC DECLARATION OF CONFORMITY...
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