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USER'
SMOOTH RUNWAY FOR YOUR NETWORK
TFT-2024TCX-SPLICER

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Summary of Contents for TARMOC TFT-2024TCX-SPLICER

  • Page 1 USER' SMOOTH RUNWAY FOR YOUR NETWORK TFT-2024TCX-SPLICER...
  • Page 2: Table Of Contents

    Preface CONTENTS Thankyouforpurchasingfiberfusionweldingmachineproducedbyour company! Thisusermanualexplainshowtoinstallandusethefiberfusionwelding Preface................1 machine to help you as much as possible familiar with the welding Warningsandprecautions ...........1 machineoperation. TechnicalParameters ............3 Important! Standardconfiguration............4 Itisrecommendedthatallusersreadthismanualbeforeusingtheoptical Machineintroduction ............5 fiberfusionweldingmachine Maininterface ..............6 Warningsandprecautions Statusbar/Informationdisplayarea ........7 Weldinginterface ..............8 Weldfunctionalareakey .............9 Opticalfiberfusionweldingmachine(hereinafterreferredtoas"welding machine") is designed for fusing silica glass fiber, do not use this Detailedicon ..............10 equipmentforotheruses.Weldingmachineisaverydelicateinstrument,...
  • Page 3: WarningsAndPrecautions

    Warningsandprecautions 5. Do not expose the welding machine fire, electric shock, and rain or humidenvironment. 6.Useonlydedicatedcharger,useofotheradaptersmaycausedamage Opticalfiberfusionweldingmachine totheweldingmachine. 7.Whenthefusionweldingmachineencountersthefollowingconditions, transportationandstorage pleaseimmediatelyturnoffthefusionweldingmachine,disconnectthe chargerandremovethebattery. 1. When the welding machine is transferred from a low-temperature Smoke,odor,abnormalsoundorabnormalheating; environment to a high-temperature environment, try to use a gradual Liquidandforeignmatterentertheinsideofthefusionweldingmachine;...
  • Page 4: StandardConfiguration

    Technical Parameters Machine introduction mm、 mm、 mm、 mm、 mm Standard configuration...
  • Page 5: MainInterface

    Status bar Main interface Information display area Information area Status bar...
  • Page 6: WeldingInterface

    Weldinginterface Weldfunctionalareakey ② ④ ⑤ ① ③ Reset key The weld interface, press the reset button to reset the motor to the origin.The status bar displays the reset Pause processandresults. ⑥ ⑥ XY switch key Theweldinterface,switchabledual/singlescreen. HOME key In the main screen, pressing the icon     can be welded directly to the interface; in other function interface, ⑧...
  • Page 7: DetailedIcon

    Detailedicon Howtocompleteawelding Pre-heating: After opening, automatically start the heater after each successfulweldingoropeningthewindproofcover. 1/Prepare ber Operationsteps: Tensiletest: Afteropening, Tensiletest after eachsuccessfulsplice. ①Useastrippertopeeloffthesheathtoleaveatleast30mmbare fiber,anduseMillerplierstoremovethecoating. Saveimagesanddata:Afteropening,whentheweldingiscomplete,save theimageanddataofthiswelding. ②Cleantheopticalfiberwithtissuepaperdippedinalcohol. ③Use a high-precision cutting tool to cut the optical fiber. The Save data: After this function is enabled, only the data of this welding is cuttinglengthisdescribedasfollows: savedaftertheweldingiscomplete.
  • Page 8 Leatherwire 2/Place the ber Operationsteps: Protectivecover16-18mm ①Openprotectioncoverfromopticalfiberlid ②Put the prepared fiber into the V-groove, and make sure that the endofthefiberisbetweentheedgeoftheV-grooveandthetipofthe electrode(asshowninthefigurebelow). ③Afterplacingit,pressthefiberwiththefibercover. ④Place the other end in the same way, close the protection cover fromandstartwelding. [weldingoperationmode]is[Auto],afterclosingtheprotectioncover, theweldingstartsautomatically. [Weldoperationmode]is[Manual],afterclosingthewindshield,press thekeytooperatetheweldingaccordingtotheprompt. Opticalfiberjumper(tailfiber) Betweenrailscale16-18 Barefiber Coating...
  • Page 9: ProtectTheWeldingPoint-HeatingThe- ThermoplasticTube

    Barefiber 3/Protect the welding point- heating the thermoplastic tube Operationsteps: ①Opentheprotectioncover,andthenopentheheatingcoverofthe heatingtank. ②Openthetwoopticalfiberglands,holdtheheat-shrinkabletube, take out the optical fiber, keep it tight, and move the heat- shrinkabletubetothefusionpoint. ③Move the optical fiber with the heat shrinkable tube into the heatingtank. ④Startheating,theupperleftcorneroftheweldinginterfacewhen When[EndFaceDetection]isturnedon,theweldwillautomatically heating, the heating time begins to count down, and the prompt check the fiber for damage and dust particles; If the following "heatingcompleted"isdisplayedaftercompletion.
  • Page 10: WeldSetting

    WeldSetting Cleantime:Itisusedtocleanthedischargetimerequiredwhenthetinydust ontheopticalfiberisattached Weld overlap:  Pre-discharge interference of two optical fibers when setting welding Weld setting Anglelimit:Whenthecutendangleofeithertheleftorrightfiberexceedsthe setthreshold,anerrorwillbeprompted Weld mode Target value: Pre-discharge interference of two optical fibers when setting welding Weld setting Loss limit:  Set estimate weld loss threshold,  and an error will be prompted whenthethresholdisexceeded Reinforce vol:  Set the voltage when re-discharge reinforcement is required...
  • Page 11: FunctionConfig

    WeldSetting Whenturnedon,thestatusbarshows.Whenenabled,thestatusbaris displayed. Weldingquality:Settherequirementsforfiberendfaceinspection. Weld setting fibermode:Core: Fiberfusionweldingis basedon the alignmentof Weld mode Weld mode Weld mode thefibercore. Cladding:Fiberfusionweldingisbasedonthealignment Weld setting ofthefibercladding. Screen display mode: Set the display mode of the optical fiber on the screenduringwelding. Weld setting Weld mode Weld mode Weld mode Weld setting...
  • Page 12: UserMaintenance

    Usermaintenance Customicon According to the needs of the user, the shortcut control icon of the requiredfunctioncanbedisplayedintheshortcutcontrolcolumnareaat thebottomoftheweldinginterfacebysettinghere,whichisconvenient fortheusertouse. Clicktheiconinthedisplaybartodeletethecorrespondingicon; Brightness correction:  Test and calibrate the sensitivity of two CMOS Clicktheiconintheaddbartoaddittothedisplaybar. cameras. Theorderoficonscanbesetbydeletingandadding. Electrodecorrection: Automaticallycalibratethedischargeintensityfactor andfiberweldingposition. Motorcalibration:Self-calibrationmotorspeed. Camera dust test:  The weld machine automatically scans the camera image in rows and columns to detect dust and dirt that affect the observationresultsandmaycausepoorweldingresults.
  • Page 13: Brightness Correction

    Note: Brightness correction ①Keep the optical fiber clean, otherwise it will affect the calibration Operationsteps: result. ②Ifthecalibrationprocesspromptsthattheendfaceoftheopticalfiber ①Selectthe[UserMaintenance][brightnesscorrection]. exceeds the limit, you can ignore and continue the operation, but the ②Putinthestrippedandcutopticalfiberaccordingtotheprompt,and calibrationresultwillbeaffected. pressthekeytocontinue. ③Whentheelectrodedischarge isstable,iftheopticalfiberisplacedin ③start the automatic calibration is complete, the prompt "brightness thefusionweldmachine,theopticalfibermustbetakenout.
  • Page 14: ReplaceElectrodeRod

    againuntilitprompts"nointerferencepointaffectingimagerecognition" ④Afterreplacingtheelectrode,execute[ClearElectrodeCount]toclear theweldingtimesof theoldelectrode,otherwisethedevice willgive a isdisplayed,closethepromptboxandexit. warning. Note:Ifanopticalfiberisplacedinthefusionweldmachine,theoptical ⑤Afterresettingtheelectroderodcounttozero,performelectroderod fibermustbetakenout. calibration, otherwise the welding quality will be affected.-Electrode Replaceelectroderod correction,seepage22-[Electrodecorrection] ⑥Besuretousethestandardelectroderodsofthisfusionweldmachine. Iftheequipmentisdamagedduetotheuseofelectrodesotherthanthe The electrode wears out due to use, so it must be removed regularly standardfusionweldmachine,thewarrantyservicewillnotbeprovided. according to the degree of oxide accumulation.It is recommended to replacetheelectrodeafter3000discharges.Whenthenumberofelectrode discharges reaches 3000 times, the fusion weld machine will prompt Systemsetting...
  • Page 15 languagefordisplay. Note: If the lock password is turned on, the time setting and period settingwillbegrayedoutandcannotbemodified.Youmustturnoffthe lockpasswordbeforeyoucanmodifyit. Low power mode: After opening, temporarily close the screen when thereisnooperationwithinthesettime,clickthescreenorpressanykey 2024/8/20 towakeup. Automatic shutdown: After opening, the welding machine will automatically shut down without any operation within the set time to prevent a large loss of battery power, and will prompt a countdown of Power-onpassword: 60Sbeforeshutdown.
  • Page 16 Systemsetting weld interface is automatically locked after the number of welds is reached. Afterthelockpasswordisturnedon,itcannotbemodified.You mustturnoffthelockpasswordbeforeyoucanresetit. Power-onpasswordsettingsteps: ①Turn on the power-on password, after entering the password for the firsttime,itwillautomaticallyjumptothenextstep; ②Repeatthesecondpasswordconfirmation,ifthepasswordisthesame, thesettingissuccessful,andifitisinconsistent,repeatthepreviousstep. Lockpasswordsettingsteps: ①Lockdate: Click [Lockdate] ,thepromptwillappear [DateSetting(1/12)] selectthe date to be locked and click '     '. If you need to set the date multiple times, select it one by one (after setting more than 12 times, directly jumpto [SetleasePassword(1/12)]...
  • Page 17: WeldRecord

    VFLfunction (Optional) Weldrecord VFL control panel Closebutton VFLclosedstate Openbutton VFLonstate Theweldimageisshownhere Whenthe save image is turnedon, the system automaticallysaves the VFL switch button: turn on/off the red light function; (when turned on, the weldrecordandimageofeachweld.Thesystemcanstore1000welding is displayed on the status bar.) recordsandimages.
  • Page 18: Opm

    OPM(Optional) OPM (Optional) OPM calibration mode OPM control panel OPM Control panel OPM Control panel Control panel Control panel 控制⾯板 Control panel Control panel Data Data ESC:Exitthecalibrationmode. OPM Control Panel: Operationally settable OPM. RESET:initializestheOPM. Data: View deleted saved test data. Numerical display area: Display of current measurement data and related SAVE:Confirmtosavethecalibrationvalue.
  • Page 19: ErrorMessageTable

    Causesandsolutionsofhighspliceloss Phenomenon TheReasonAndSolution R:Theamountoffiberadv ancementistoolarge TheReasonAndSolution Phenomenon C:Reduce[weldingstackingamount]andperform [Motorcalibration] ToothicK R:V-grooveorfibertaperisdusty Inadequatedischargeintensity C:CleanV-grooveorfibertaper Axialdeviationoffiber C:Carryout [ Electrodecorrection ] core Somedischargeparametersareinappropriate R:V-grooveorfibertaperisdusty ToothicK C: Adjust[pre-meltingvoltage][pre-meltingtime]or C:CleanV-grooveorfibertaper [weldingstackingamount] R:Poorqualityoffiberendf ace Coreangleerror R:Somedischargeparametersareinappropriate C:Checkwhetherthefibercleaverisworkingwell C:Adjust[pre-meltingvoltage][pre-meltingtime] R:Poorqualityoffiberendf ace or[weldingstackingamount] Weldline C:Checkwhetherthefibercleaverisworkingwell Lowpre-meltingvoltageorshortpre-meltingtime Note:Whendifferentopticalfibers(differentdiameters)ormultimode Corebending C: Increase[pre-meltingvoltage]and/or[pre-meltingtime] opticalfibersarespliced,sometimesaverticallinewillbegenerated at the welding point. We call it a "splice line", which will does not ...
  • Page 20: DailyMaintenance

    Dailymaintenance Errormessage Thereason Solution Thecamerachipis Camerafailure Contactanagent malfunctioning Thefiberpositioninggroove,electrodeandobjectivelensmustbekept Theinternaltemperature Shutdownintimeand Thecircuitboardworks clean,andthedustcovershouldbeclosedwhenno tinoperation. istoohigh! abnormally contacttheagent 1.CleaningofV-groove Changerentalconditions/turn Overleaseconditions Systemlocked If there are contaminants in the V-shaped groove, the fiber cannot be offlockpassword placed correctly, which will increase the fiber alignmenterror or fail the Attenuationexceedsthe Adjusttheattenuation fiber alignment,resultingin increased weldingloss or failure of welding.