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Bridgeview BALE KING 4105 Operator's & Parts Manual

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BALE KING 4105
Bale Processor
Operator's & Parts Manual
Last Update: March 5, 2025
BRIDGEVIEW MANUFACTURING INC.
P.O. BOX 4, HWY 22
GERALD, SASK. S0A 1B0
CANADA
Ph: 306-745-2711
Fax: 306-745-3364
Email: bmi@sasktel.net
www.bridgeviewmanufacturing.com
1
Bridgeview Manufacturing Inc.

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  • Page 1 BALE KING 4105 Bale Processor Operator's & Parts Manual Last Update: March 5, 2025 BRIDGEVIEW MANUFACTURING INC. P.O. BOX 4, HWY 22 GERALD, SASK. S0A 1B0 CANADA Ph: 306-745-2711 Fax: 306-745-3364 Email: bmi@sasktel.net www.bridgeviewmanufacturing.com Bridgeview Manufacturing Inc.
  • Page 2 Your Authorized Dealer Your Serial Number The Serial Number is located near the front of the left hand wall of the tub. Bridgeview Manufacturing Inc.

  • Page 3: Table Of Contents

    2.13 HOOP GRATE ADJUSTEMNT ................17 2.14 IMPLEMENT TONGUE ..................17 2.15 HYDRAULIC HOOKUP ..................18 2.16 OPTIONAL FINE CHOP KIT ................18 2.17 TWINE GAURDS ....................18 2.18 ROTATION OF BALES ..................19 2.19 FLAIL AND BUSHING REPLACEMENT ............19 Bridgeview Manufacturing Inc.
  • Page 4 4.10 GEARBOX ASSEMBLY ..................30 4.11 DIVERTER VALVE WIRING ................32 4.12 HANDLE COMPONENTS .................. 33 4.13 PTO SHAFT ASSEMBLY ................... 34 4.14 DEFLECTOR ....................... 35 4.15 DECALS ....................... 36 4.16 FINE CHOP (OPTIONAL) .................. 38 5. HYDRAULIC SCHEMATIC ..................39 Bridgeview Manufacturing Inc.

  • Page 5: Introduction

    Bale King will provide you with years of trouble free operation. This is a complete safety and operation manual for the Bale King 4105. The manual covers in detail how to safely and effectively use your new processor. The procedures outlined in this manual should be followed to ensure safe operation and longevity of your machine.
  • Page 6 DANGER: Contact with a rotating drive-line can cause serious injury or death. There are several safety decals on the Bale King to provide warning about dangerous areas. They are located in the following locations: Bridgeview Manufacturing Inc.
  • Page 7 Discharge Do not stand on the discharge side of the machine while it is in operation. Rear Fork Lift Area Stand clear of lift area. Do not stand under the forks unless safety locks are installed. Bridgeview Manufacturing Inc.

  • Page 8: Power Take-Off

    Be sure that the shielding is not damaged and rotates freely on the drive shaft. Working Angles Constant Velocity joints can operate up to 80 degrees for short periods of time. Do not operate for long periods on sharp angles. Bridgeview Manufacturing Inc.

  • Page 9: Pto Assembly And Disassembly

    Remove the nylon bearing from the shaft by spreading it open. Shield Assembly Be sure to lube the groove in the inner yokes where the shield bearing rides. Re-install shields in the above directions in reverse order. Bridgeview Manufacturing Inc.

  • Page 10: Shear-Bolt Clutch Pto Shaft

    To engage the rotor for processing of a bale, be sure the PTO shaft is properly connected to the tractor. Engage the PTO at idle. After the PTO is fully engaged, increase PTO speed until it has reached 1000 RPM. Bridgeview Manufacturing Inc.

  • Page 11: Pto Holder

    Lubricating the Bale King Bale processor should be done on a regular basis. Location Timeline Agitator Bearings (x 2) Rotor Bearing 250 Bales (or 8 hours) Bale Fork Pivot (x 2) Wheel Hubs (x 2) Seasonally (or 300 hours) Wing Pivot (x6) 250 Bales (or 8 hours) Bridgeview Manufacturing Inc.
  • Page 12 After Storage for long periods of time, lubricate and check the function of every driveline component before operating. Check to see that all locations are lubricated as per chart. Failure to grease all the joints will void warranty. Bridgeview Manufacturing Inc.

  • Page 13: Gearbox

    2. Removing the cotter pins closest to the frame of the machine forks and sliding out the cylinder pins. 3. To re-install, reverse the removal procedure. Bridgeview Manufacturing Inc.

  • Page 14: Deflectors

    1. Position the tractor and the Bale King so that it is lined up to back straight into the row of bales. 2. When close to the bale, lower the forks totally (you will feel a slight vibration as the Bridgeview Manufacturing Inc.

  • Page 15: Bale Tine Installation

    Install the cotter key in the pin and spread the cotter key to insure the hinge pin does not accidentally fall out. There is an optional tine kit for small bales available from your Bale King Dealer. Bridgeview Manufacturing Inc.

  • Page 16: Wheel Hub & Twine Guard

    - Loose straw and hay remaining in the machine may ignite causing a fire in the processor. - Excessive build-up of melted plastic. - Dry out bushings causing them to wear prematurely. NOTE: Bridgeview Manufacturing Inc. VOIDS warranty if twine burning occurs. Bridgeview Manufacturing Inc.

  • Page 17: Hoop Grate Adjustemnt

    This allows the machine to move over rough terrain independently without bending or breaking the hitch pin. Adjust the hitch to level the machine. A level machine helps keep the bale in the center of the processing area. Bridgeview Manufacturing Inc.

  • Page 18: Hydraulic Hookup

    The main rotor and the beaters are equipped with removable twine guards. The guards are mounted to the front and rear wall of the machine. The twine guards are bolted and need to be removed if you need to remove or tighten the bolts on the bearings or the hydraulic motors. Bridgeview Manufacturing Inc.

  • Page 19: Rotation Of Bales

    Inspect the bolt, bushing, and the flail for wear. If excessive, replace with new parts. Bridgeview Manufacturing Inc. recommends when changing flails to change IN PAIRS (opposite each other). Processing bales with broken flails causes the rotor to be out of balance and excessive vibration may cause machine deterioration.

  • Page 20: Features And Specifications

    Replace failed parts Excessive loose material in Reverse direction of bale Beaters stopping tub causing beater to jam rotation Turn bale more slowly A single beater stopping Mechanical flow valve not Contact your dealer for repairs functioning correctly Bridgeview Manufacturing Inc.

  • Page 21: Fine Chop Option (Installation)

    • Install the rubber handle cap (15) onto the handle • Install the handle mount to the pipe using 3/8" hardware (7,11). Make sure that the bar can pivot freely • Install the fine chop blades (16) to the pipe handle using 1/4" hardware (9,10) Bridgeview Manufacturing Inc.

  • Page 22: Part Diagrams And Part Numbers

    4. PART DIAGRAMS AND PART NUMBERS 4.1 ROTOR ITEM DESCRIPTION ID NO QTY. 10" 30 Flail X Rotor 22695 Flail 22412 Flail Bushing 10005 3/4" x 4.75" Bolt 10443 3/4" Stover Lock Nut 11823 Bridgeview Manufacturing Inc.

  • Page 23: Twine Cutter

    21549 1/4" Flat Washer 11666 1/4" Serrated Flange Nut 11812 1/4" x 3/4" Truss-head Bolt 21221 Twine Cutter Blade 17438 Twine Cutter Handle 20862 Twine Cutter Holder Outside 17691 Twine Cutter Holder Inside 17690 Rubber Handle 17587 Bridgeview Manufacturing Inc.

  • Page 24: Front End Components

    Flow Divider \ Combiner Valve (FDCV) 11742 Twine Cutter 20862 Hydraulic motor 10045 Seal Kit 22820 Manual Bracket 23647 Operator's Manual Box 22409 Hitch 23650 Main Frame Jack 11798 Gearbox 10420 Wing Pivot B 23667 PTO Shaft 20546 Bridgeview Manufacturing Inc.

  • Page 25: Rear End Components

    Replacement Shaft 17614 Slotted Bracket 13372 Bushing 10239 Fender Washer 10238 Rocker Arm Assembly 16416 8" Cylinder 17443 Seal Kit 17609 7, 19 Agitator Bearing 10038 Tie Rod Assembly 23668 Light Bracket (RH) 23669 Red Light 21721 Bridgeview Manufacturing Inc.

  • Page 26: Rear Fork

    Wing Pivot B 23667 Electric Diverter Valve 11743 Junction Box 13668 4.5 REAR FORK ITEM DESCRIPTION ID NO QTY. Pipe Pivot Assembly 10579 Back Fork 23685 Fork Tine 11144 Fork Tine Pin 10031 1" Spring Bushing Insert 23708 Bridgeview Manufacturing Inc.

  • Page 27: Wings

    Right Wing 24105 Wing Pivot A 23666 Wing Pivot B 23667 Main Frame Clamp Wing Pivot w/Zerk 24107 1" Spring Bushing Insert 23708 4.7 TIRE & RIM ASSEMBLY ITEM DESCRIPTION ID NO QTY. Tire (16.5LX16.1) 10355 10354 Bridgeview Manufacturing Inc.

  • Page 28: Wheel & Hub Assembly

    10346 9/16” x 1 3/4” NF Wheel Stud 10347 Outer Bearing Cone 10348 Outer Bearing Cup 10349 1 1/16” x 2” Flat Washer 10071 3/16” x 1 1/2” Cotter Pin 10072 Dust Cap 10350 Castle Nut 10153 Bridgeview Manufacturing Inc.

  • Page 29: Inner Tub Parts

    4.9 INNER TUB PARTS Bridgeview Manufacturing Inc.

  • Page 30: Gearbox Assembly

    1 3/4” Agitator Bearings 10038 Agitator Coupler 10021 Hydraulic Agitator Motors 10045 Hoop Bar / Handle 22701 Charging Panel 22699 Hoop 22700 Hoop Adjustment Shackle 22693 Split Coupler 12792 S-Handle 11784 Fine Chop Cover 22716 4.10 GEARBOX ASSEMBLY Bridgeview Manufacturing Inc.
  • Page 31 Taper Roller Bearing 10497 Taper Roller Bearing 10498 Oil Seal 60 x 100 x 10 10499 Oil Seal 45 x 75 x 10 10500 Oil Seal 60 x 85 x 10 10501 Drain Plug 10502 Breather Plug Bridgeview Manufacturing Inc.

  • Page 32: Diverter Valve Wiring

    Complete control box with harness for 4000 series Control box complete with cab to hitch harness all 11793 3000 & 4000 series 13657 Square plug for diverter valve 13562 3 pin trailer plug 13561 3 way switch 11802 Harness (hitch to valve) 4000 series Bridgeview Manufacturing Inc.

  • Page 33: Handle Components

    4.12 HANDLE COMPONENTS ITEM DESCRIPTION ID NO QTY. S Handle 22187 Hoop Handle Spring 19471 3/16" x 1-1/4" Roll Pin 10302 Hoop Adjustment 22023 Handle Rubber Handle 10297 Bridgeview Manufacturing Inc.

  • Page 34: Pto Shaft Assembly

    Shear Bolt, 3/8" x 2" NC Gr.5 17586 3/8" NC Lock Nut 5/8" x 3-1/2" NF Gr.8 Bolt 5/8" NF Lock Nut 20556 WWCV Auto-Lok Assy. 1-3/4"-20 Spline NOTE: CV U-joint cross has equal length arms(4.19”). Bearing cup diameter 1.38”. Bridgeview Manufacturing Inc.

  • Page 35: Deflector

    Hook Lower Rear 24520 Hook Upper Rear Spring, 5/8 x 3” Tension 11788 Spring, 1 x 8-1/2” Tension 8-10 11787 13112 Spring Mount Plate 24508 Hook Mount Plate Front 24499 Hook Lower Front 24507 Hook Upper Front Bridgeview Manufacturing Inc.

  • Page 36: Decals

    4.15 DECALS The following decals are present on the Bale King 4105. Bridgeview Manufacturing Inc.
  • Page 37 ITEM DESCRIPTION ID NO PTO Danger 12219 Stand Clear of Lift 12229 Side Discharge 12230 PIMA / AMC 12239 Red Reflective 13324 Amber Reflective 13325 Bale King 4105 Hoop Adjustment 22165 Bridgeview Manufacturing Inc.

  • Page 38: Fine Chop (Optional)

    1/2" x 2-1/2" Bolt 11809 1/4" x 3/4" Bolt 11812 1/4" Serrated Flange Nut 10271 3/8" Serrated Flange Nut 10241 1/2" Nylon Lock Nut 21713 Fine Chop Handle Spring 11668 1/2" Flat Washer 10297 Rubber Handle 10404 Fine Chop Blade Bridgeview Manufacturing Inc.

  • Page 39: Hydraulic Schematic

    5. HYDRAULIC SCHEMATIC Bridgeview Manufacturing Inc.
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  • Page 43 ............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................... Bridgeview Manufacturing Inc.
  • Page 44 BRIDGEVIEW MANUFACTURING INC. P.O. BOX 4, HWY 22 GERALD, SASK. S0A 1B0 CANADA Ph: 306-745-2711 Fax: 306-745-3364 Email: bmi@sasktel.net www.bridgeviewmanufacturing.com Bridgeview Manufacturing Inc.

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