Samsung GT-S5222 Service Manual
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Samsung GT-S5222 Service Manual

Samsung GT-S5222 Service Manual

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GSM TELEPHONE
GSM TELEPHONE
GT-S5222
1. Safety Precautions
9. Reference data
Notice :
All functionality, features, specifications and other
product information provided in this document inclu
ding, but not limited to, the benefits, design, pricing,
components, performance, availability, and capabiliti
- es of the product are subject to change without
notice or obligation. Samsung reserves the right to
make changes to this document and the product
described herein, at anytime, without obligation on
Samsung to provide notification of such change.
CONTENTS

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Summary of Contents for Samsung GT-S5222

  • Page 1: Table Of Contents

    - es of the product are subject to change without notice or obligation. Samsung reserves the right to make changes to this document and the product described herein, at anytime, without obligation on...
  • Page 2 This Service Manual is a property of Samsung Electronics Co.,Ltd. Samsung Electronics Co.,Ltd. ⓒ Any unauthorized use of Manual can be punished under applicable International and/or domestic law. 2012. 01. Rev.1.0...

  • Page 3: Specification

    (max +30 dBm) (max +30 dBm) Sensitivity -102 dBm -102 dBm -100 dBm -100 dBm TDMA Mux Cell Radius 35 km 35 km 2 km 2 km SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...

  • Page 4: Gsm Tx Power Class

    8±4 dBm 11±3 dBm 6±4 dBm 6±4 dBm 9±3 dBm 7±3 dBm 4±4 dBm 4±4 dBm 2±5 dBm 2±5 dBm 5±3 dBm 0±5 dBm 0±5 dBm SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...

  • Page 5: Product Function

    － BB: Intel Mobile Communication 社 CatFish XMM2150 － RF: TQM6M4068 － 1-Speaker － Dual SIM Option － TouchWiz-Lite 2.0 － ChatON － Opera mini － Native SNS － WIFI SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...

  • Page 6: Level 1 Repair

    • JIG BOX (GH99-36900A) • RF Test Cable (GH39-00985A) • JIG Cable (GH39-01160A) • Adapter (GH44-02230A) • Binary files • ActiveSync Setting • Driver Installation. SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 7 6-1-2. Driver Installation - Make sure that you install the driver for phone communication. - You have to install the driver of Samsung USB Modem of downloading a phone image - Restart your host PC after installing the phone driver.
  • Page 8 - S5222**xxx_psi.fls (Type : Bootcore (PSI)) - S5222**xxx_slb.fls (Type : Bootcore) - S5222**xxx_bin.fls (Type : Code) - S5222**xxx_cds.fls (Type : Code) [ Resource File ] - S5222***xxx.dffs (Type : Cust) SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 9 ‘Erase whole flash before download [default]’ e. You can change the quantity of sets as changing the number of "#Chnnels". (Max 8) f. Click the "NEXT" button. SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...

  • Page 10: Connect The Device

    The download will start automatically. 4) Complete download - The download process is automatically executed. a. If downloading succeeds, you can see the right side image SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 11 - When completing downloading, downloader is automatically ready for the next downloading. - Click the "Start USB1" button, and repeat above process. - You can check the binary version as inputting key-string, "*#1234#", after phone booting. SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...

  • Page 12: Reference Abbreviate

    ― QPSK: Quadrature Phase Shift Keying ― RS : Reed-Solomon ― SI : Service Information ― TDM : Time Division Multiplexing ― TS : Transport Stream SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...

  • Page 13: Safety Precautions

    ― Don't use as you pleases after change other material than replacement registered on SEC System. Otherwise engineer in charge isn't charged with problem that you don't keep this rules. SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...

  • Page 14: Esd(Electrostatically Sensitive Devices) Precaution

    ― You must maintain electric contact between ESD and place due to be set up until ESD is connected completely to the proper place or a circuit board. SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...

  • Page 15: Exploded View And Parts List

    4. Exploded View and Parts List 4-1. Cellular phone Exploded View QME03 QFR01 QKP01 QLC01 QCR12 QAR01 QME01 QMP01 QCA01 QMO01 QAN02 QSP01 QCK01 QVO01 QRE01 QCR03 QBA01 QBC00 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...

  • Page 16: Cellular Phone Parts List

    ASSY LCD GH96-05467A QFR01 ASSY CASE-FRONT GH98-22532A QBC00 ASSY CASE-BATT GH98-22535A QKP01 ASSY KEY-OK KEY GH98-22550A QRE01 ASSY CASE-REAR GH98-22533A QVO01 KEY-VOLUME GH64-00088A QCK01 KEY-POWER GH64-00089A SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...

  • Page 17: Main Electrical Parts List

    VARISTOR 2007-000138 R301,R405,R600 R-CHIP 2007-000140 R505,R507 R-CHIP 2007-000143 R317,R416,R520 R-CHIP 2007-000148 R102,R203,R304,R305 R-CHIP 2007-000148 R309,R320,R421,R509 R-CHIP 2007-000148 R510,R512,R513,R514 R-CHIP 2007-000148 R523 R-CHIP 2007-000154 R408,R412,R413 R-CHIP SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 18 R-CHIP 2203-000233 C101,C107,C156,C157 C-CERAMIC,CHIP 2203-000233 C312,C622 C-CERAMIC,CHIP 2203-000254 C311,C519 C-CERAMIC,CHIP 2203-000278 C106 C-CERAMIC,CHIP 2203-000311 C105 C-CERAMIC,CHIP 2203-000330 C406,C407 C-CERAMIC,CHIP 2203-000386 C126 C-CERAMIC,CHIP 2203-000425 C227,C228 C-CERAMIC,CHIP SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 19 C-CERAMIC,CHIP 2203-006048 C132,C200,C202,C213 C-CERAMIC,CHIP 2203-006048 C214,C215,C219,C223 C-CERAMIC,CHIP 2203-006048 C225,C232,C233,C236 C-CERAMIC,CHIP 2203-006048 C306,C310,C404,C405 C-CERAMIC,CHIP 2203-006048 C512,C514,C518 C-CERAMIC,CHIP 2203-006190 C205,C212,C234,C235 C-CERAMIC,CHIP 2203-006257 C208 C-CERAMIC,CHIP 2203-006305 C109,C118 C-CERAMIC,CHIP SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 20 C-CERAMIC,CHIP 2203-007456 C304 C-CERAMIC,CHIP 2203-007634 C318,C319 C-CERAMIC,CHIP 2203-007693 C320 C-CERAMIC,CHIP 2203-007796 C500,C501,C603,C604 C-CERAMIC,CHIP 2203-007796 C608,C610,C615 C-CERAMIC,CHIP 2203-008097 C618 C-CERAMIC,CHIP 2703-002170 L116 INDUCTOR-SMD 2703-002176 L102 INDUCTOR-SMD SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 21 CONNECTOR-CARD EDGE 3710-003306 SOC600 CONNECTOR-SOCKET 3711-006615 HEA500 CONNECTOR-HEADER 3711-006925 CN600 CONNECTOR-HEADER 3711-007393 BTC300 CONNECTOR-HEADER 3712-001348 ANT100,ANT101,ANT102 CONNECTOR 3712-001348 MOT600,MOT601,SPK400 CONNECTOR 3712-001348 SPK401 CONNECTOR 3722-003426 IFC300 JACK-PHONE SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 22 P l e a s e c o n s u l t t h e G S P N w e b s i t e ( S a m s u n g P o r t a l ) f o r t h e m o s t r e c e n t v e r s i o n o f t h e p r o d u c t ' s p a r t l i s t . SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...

  • Page 23: Level 1 Repair

    Disjoint hook on the both side of the REAR Disassemble REAR 1) Push out REAR to both side. 1) Hold up REAR from bottom. 2) Be careful not to scratch LCD FPCB SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 24 Disassemble Main PBA from the FRONT Ass'y Disassemble FPCB 1) Detach LCD FPCB 1) Hold up Main PBA from bottom. 2) Detach TSP FPCB. Complete disassembly. SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 25 1) Assemble PBA on FRONT Ass'y Assemble FPCB Assemble FRONT Ass'y on REAR. 1) Assemble matching location from earjack of rear 1) Assemble LCD and TSP FPCB. upper SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 26 Drive Screws at 5 points 1) Assemble matching location from earjack of rear 1) Drive Screws at 4 points with torque upper 1.1 +/- 0.1 Kgf/ ㎠ SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...

  • Page 27: Level 3 Repair

    8. Level 3 Repair 8-1.Block Diagram SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 28 C320 C139 R319 D301 R303 C317 R302 TP_100 R306 R109 C124 C123 R307 C136 C105 C121 R309 TP106 G201 G200 S201 C410 C106 MIC400 IFC300 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 29 Level 3 Repair 8-2-2. Bottom RCV400 C617 C618 U501 C615 C607 R606 ZD401 ZD400 HOME SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...

  • Page 30: Chart Of Troubleshooting

    Check the Main Chip ( UCP200 ) VDD_1.8V( C231 ) Look over the Chip damage = 1.8 V? Check the clock at Resolder the OSC201 OSC201 = 26 MHz? SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 31 Level 3 Repair C217 C231 C220 C216 R308 C205 C218 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 32 1.7V GND & SHORT PAD. Check the 16 bit data signals. C225 C222 L201 R403 C224 C217 C231 C215 C210 C220 R204 C209 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 33 Check C320, C317, D301 VBUS_5V_IN( C320) (short to GND or damage) >= 5 V? Change C320, C317, D301 Check the U300 (SMD or Damage) Change the U300 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 34 KEY_ROW(0) ROWX B3 ON_BT_UP ONKEY V2_3 F1 RESET_N RST_MAX8985 ON_KEY_N R308 C216 R308 C205 C218 R318 C320 R319 D301 R303 C317 R302 R306 R307 R309 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 35 Power On LCD FPCB connector is corre Connect correctly ctly connected? Check Resolder C603 = 2.85 V C603, C604 C604 = 1.8 V Replace the LCD SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 36 Level 3 Repair 8-10 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 37 Change the speaker contact Speaker break Change the speaker down? Signal on in Resolder the L400, L401 ? the L400 and L401 Change a main PBA 8-11 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 38 Level 3 Repair L400 SPK400 SPK_P C406 L401 SPK401 SPK_N C407 BTC300 R206 R207 R208 8-12 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 39 Signal on in Resolder R400 , R402 ? the R400 , R402 Does the FPCB Change the Receiver tear? Change a main PBA 8-13 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 40 Level 3 Repair RCV400 R400 RCV_P R402 RCV_N C403 C402 8-14 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 41 Check Check MIC 4th pin C409 = Anal (V_MIC_2.2V) og Signal = 2.2 V? Change a main PBA Change the MIC Change the MIC 8-15 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 42 Level 3 Repair V_MIC_2.2V PARALLEL MIC400 L403 MIC_BB_P R424 MIC_BB_N C410 R422 R423 C409 C408 C410 MIC400 8-16 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 43 = 3.0V? Check SIM_RST ( C503, C507 ), Change the UCP200 SIM_CLK ( C504, C508 ) Check SIM500 ( SIM501 ) & Neighboring Circuits 8-17 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 44 SIM1_RST SRST1 SIM1_IO SIM2_CLK SIO1 SCLK2 8 SIMIO SIM2_RST SIM_IO SRST2 R519 SIO2 18 SIM_RST SIMRST SIM2_IO SIM_CLK SIMCLK VREF C514 C515 C516 C517 8-18 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 45 Level 3 Repair C307 C306 C513 C512 U500 SIM501 C511 R519 SIM500 D300 8-19 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 46 Check the U600 (VCAM_IO_1.8V,VCAM_A_2.8V), C610 = 1.8V, U601 (VCAM_CORE_1.2V) C609 = 2.8V C621 = 1.2V Check the UCP200 Change the main PBA Replace the CAMERA 8-20 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 47 Level 3 Repair 8-21 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 48 Level 3 Repair SOC600 C610 8-22 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 49 ( ANT100, ANT101 ) Check L100,L104 Replace the PAM100 >= -55 dBm? Resolder the UCP200 Change a main PBA or Change The End 8-23 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 50 ( ANT100, ANT101 ) Check L111,L114 Replace the PAM100 >= -55 dBm? Resolder the UCP200 Change a main PBA or Change The End 8-24 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 51 ( ANT100, ANT101 ) Check L107,L109 Replace the PAM100 >= -55 dBm? Resolder the UCP200 Change a main PBA or Change The End 8-25 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 52 OPEN BAL2 C156 L109 GSM850_DCS1800_RX LB_RX_P UNBAL BAL2 L111 HB_RX_N BAL1 8 C157 GSM900_PCS1900_RX UNBAL BAL1 L115 L113 OPEN F101 L114 HB_RX_P L116 L112 8-26 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 53 Level 3 Repair L114 L116 L111 L109 L107 C120 RFS100 C124 C123 C121 C105 C106 8-27 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 54 Check the PAM100 PIN4 OUTPUT(RF CONN.) Replace the PAM100 With HP8960 >= 33 dBm? Resolder the UCP200 Change a main PBA or Change The End 8-28 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 55 Check the PAM100 PIN4 OUTPUT(RF CONN.) Replace the PAM100 With HP8960 >= 30 dBm? Resolder the UCP200 Change a main PBA or Change The End 8-29 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 56 C114 LB_IN HB_IN TX_EN TX_EN VBS1 VBS2 VBAT R102 RAMP VRAMP VBATT C121 C122 C123 C124 C120 C125 C126 C120 C124 C123 C121 C105 8-30 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 57 = 1.36V ± 0.1 C137 = 1.8V ± 0.1 Resolder the UCP200 C138 = 1.8V ± 0.1 Change the UCP200 Change a main PBA The End 8-31 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 58 PIO1 UART_RTS TP106 BT_REQ_CLK PIO2 UART_CTS TP_UART_RXD UART3_TXD_BT PIO3 UART_RX BT_PRIORITY PIO4 WLAN_ACTIVE PIO9 R109 C154 OPEN 0603 C118 C139 TP_100 R109 C136 TP106 8-32 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 59 L117 = 1.8V ± 0.1, when FM radio Replace the Q100 turns on Resolder or Change Change a main PBA the UCP200 The END 8-33 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 60 R105 C144 L118 C146 L119 FM_LNA_OUT Q100 FM_ANT U608 U607 OPEN OPEN C152 R107 C153 OPEN R108 L410 C141 R107 R105 C144 ZD407 L407 8-34 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 61 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● 8-35 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 62 ● ● 13 O ● ● 12 O ● 11 O ● ● ● ● 10 O ● ● ● ● ● ● ● ● 8-36 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 63 Level 3 Repair U300 (Power) ● ● U400 (Ear Amp) 8-37 SAMSUNG Proprietary-Contents may change without notice This Document can not be used without Samsung's authorization...
  • Page 64 SAMSUNG CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL RF PART / BT / WiFi PROPRIETARY INFORMATION THAT IS SAMSUNG ELECTRONICS CO¡¯S PROPERTY. DO NOT DISCLOSE TO OR DUPLICATE FOR OTHERS EXCEPT AS AUTHORIZED BY SAMSUNG. ANT100 RFS100 WiFi +FEM R100 ANT101 Mode...
  • Page 65 SAMSUNG CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL BB / MEMORY / JTAG PROPRIETARY INFORMATION THAT IS SAMSUNG ELECTRONICS CO’S PROPERTY. DO NOT DISCLOSE TO OR DUPLICATE FOR OTHERS EXCEPT AS AUTHORIZED BY SAMSUNG. VDD_EBU_1.8V VDD_CORE_DLL_1.25V VDD_NEG_1.4V VDD_2.85V VBAT VDD_1.8V VDD_IO1_1.8V VDD_RF2_2.5V VDD_TDC_1.3V...
  • Page 66 SAMSUNG CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL POWER / CHARGE / LDOs PROPRIETARY INFORMATION THAT IS SAMSUNG ELECTRONICS CO’S PROPERTY. DO NOT DISCLOSE TO OR DUPLICATE FOR OTHERS EXCEPT AS AUTHORIZED BY SAMSUNG. VTOUCH_2.9V VMOT_3.2V VDD_IO1_1.8V VBAT VBUS_5V_IN VBAT C307 C301...
  • Page 67 SAMSUNG CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL PROPRIETARY INFORMATION THAT IS SAMSUNG ELECTRONICS CO’S PROPERTY. AUDIO DO NOT DISCLOSE TO OR DUPLICATE FOR OTHERS EXCEPT AS AUTHORIZED BY SAMSUNG. V_EARMIC_2.1V VDD_1.8V RCV400 R400 RCV_P R402 R403 RCV_N R401 R404 R405 R406...
  • Page 68 SAMSUNG CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL SIM / SD / TSP CONNECTOR PROPRIETARY INFORMATION THAT IS SAMSUNG ELECTRONICS CO’S PROPERTY. DO NOT DISCLOSE TO OR DUPLICATE FOR OTHERS EXCEPT AS AUTHORIZED BY SAMSUNG. VTOUCH_1.8V VTOUCH_2.9V VSIM_2.85V VSIM1_3.0V VTOUCH_1.8V R503 VBAT...
  • Page 69 LCD Data Line Camera Data Line Service Schematics...

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