1. Manuals
  2. Brands
  3. Hubbell Manuals
  4. Chassis
  5. BECKWITH ELECTRIC M-2406
  6. Installation manual

Hubbell BECKWITH ELECTRIC M-2406 Installation Manual

Adapter chassis
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Installation Guide
M‑2406
Adapter Chassis
A proud member of the Hubbell family.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the BECKWITH ELECTRIC M-2406 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Hubbell BECKWITH ELECTRIC M-2406

  • Page 1 Installation Guide M‑2406 Adapter Chassis A proud member of the Hubbell family.
  • Page 2 TRADEMARKS All brand or product names referenced in this document may be trademarks or registered trademarks of their respective holders. The content of this Instruction Book is provided for informational use only and is subject to change without notice. Beckwith Electric has approved only the English version of this document.
  • Page 3 CONTROLS M‑2406 Recloser Control Adapter Chassis Adapts M‑7679 R‑PAC to Retrofit Eaton Cooper Form 6 Controls for Use with 14 or 19‑Pin Eaton Cooper Nova Reclosers BATTERY POWER WAKE UP • Provides easy direct mechanical replacement of the Eaton Cooper Form 6 recloser control in the existing cabinet •...
  • Page 4 M‑2406 Adapter Chassis – Specification The M-2406 Adapter Chassis, combined with the M-7679 R-PAC, provides convenient direct replacement of the Eaton Cooper Form 6 Type F6-P2A and F6-P2B controls with serial numbers above 10,000 or beginning with CP57. Please contact Beckwith Electric for solutions to retrofit controls that are not listed here. The M-2406 is a direct retrofit chassis designed for a simple, quick exchange in the existing control cabinet.

  • Page 5: Warranty

    M‑2406 Adapter Chassis – Specification M-2035 Analog to Digital Interface Module Figure 2 M-2035 External Battery Charger Monitor Module in the M-2406 Adapter Chassis Figure 3 M‑2406 Adapter Chassis Retrofit Completed Warranty The M-2406 Adapter Chassis is covered by a five year warranty from date of shipment. Specification is subject to change without notice.
  • Page 6 6190 118th Avenue North • Largo, Florida 33773-3724 U.S.A. PHONE (727) 544-2326 PHONE (727) 544-2326 beckwithelectricsupport beckwithelectricsupport hubbell.com hubbell.com www.beckwithelectric.com www.beckwithelectric.com ISO 9001:2015 ISO 9001:2015 A proud member of the Hubbell family. © 2019 Beckwith Electric. All Rights Reserved. M‑7679‑SP‑02MC1 11/23...
  • Page 7 WARNING DANGEROUS VOLTAGES, capable of causing death or serious injury, are present on the external terminals and inside the equipment. Use extreme caution and follow all safety rules when handling, testing or adjusting the equipment. However, these internal voltage levels are no greater than the voltages applied to the external terminals.

  • Page 8: Product Cautions

    PRODUCT CAUTIONS Before attempting any test, calibration, or maintenance procedure, personnel must be completely familiar with the particular circuitry of this unit, and have an adequate understanding of field effect devices. If a component is found to be defective, always follow replacement procedures carefully to that assure safety features are maintained.

  • Page 9: Table Of Contents

    TABLE OF CONTENTS M‑2406 Adapter Chassis Installation Guide Introduction ......................... 1 Description ........................... 1 Required PPE and Tools ..................... 2 Personal Protection Equipment ..................2 Tools ........................... 2 Power Disconnect and Safety Precautions ..............2 Figure 1 Disconnect the Eaton Cooper Battery Power Harness ......... 3 Figure 2 Disconnect 14‑Pin or 19‑Pin Recloser Cable ..........
  • Page 10 Optional Intrusion Detection Kit (B‑1929) ............... 13 Intrusion Detection Kit Parts Included ................13 Figure 24 B‑1929 Intrusion Detection Kit Parts ............13 Tools Required for Installation ..................13 Figure 25 Intrusion Detection Front Door Switch Mounting Bracket ......14 Figure 26 Intrusion Detection Back Door Switch Mounting Bracket ......

  • Page 11: Introduction

    M‑2406 Installation Guide M‑2406 Installation Guide Introduction The M-2406 Adapter Chassis, combined with the M-7679 R-PAC, provides convenient direct replacement of the Eaton Cooper Form 6 Type F6-P2A and F6-P2B controls with serial numbers above 10,000 or beginning with CP57. The M-2406 is a direct retrofit chassis designed for a simple, quick exchange in the existing control cabinet.

  • Page 12: Required Ppe And Tools

    M‑2406 Installation Guide M‑2406 Installation Guide Required PPE and Tools Personal Protection Equipment Personal Protection Equipment 1. Safety Glasses 2. Safety Gloves 3. Hearing Protection 4. Hard Hat Tools Tools 1. M-2406 Adapter Chassis with M-7679 R-PAC pre-installed 2. #1 Phillips screwdriver 3.
  • Page 13 M‑2406 Installation Guide M‑2406 Installation Guide 1. Ensure that all of the Utility's applicable safety Lockout/Tagout Procedures are followed during the installation process. 2. Remove power from the control and disconnect the Eaton Cooper battery power harness (Figure Disconnect Eaton Cooper Battery Power Harness...

  • Page 14: Control Replacement Compatibility Verification

    M‑2406 Installation Guide M‑2406 Installation Guide Control Replacement Compatibility Verification The M-2406 Adapter Chassis is compatible with Eaton Cooper Form 6 Type F6-P2A and F6-P2B controls with serial numbers above 10,000 or beginning with CP57. Compatibility can be visually verified by examining the back of the Form 6 control.
  • Page 15 M‑2406 Installation Guide M‑2406 Installation Guide 2. Refer to the illustrations in Figure 7 to determine the jumper locations that are compatible with the M-2406 Adapter Chassis for voltage sensing. Configurations A A and B B are automatically compatible with the M-2406, and do not require any rewiring. ㎦...

  • Page 16: Internal Voltage Sensing Verification

    M‑2406 Installation Guide M‑2406 Installation Guide Internal Voltage Sensing Verification Internal Voltage Sensing Verification The M-2406 was designed for Eaton Cooper systems that have Internal Voltage Sensing (IVS) in the recloser. The M-2406 ships with the B-1900 IVS Adapter Board pre-installed on the M-7679 R-PAC Control, Terminal Block 5.

  • Page 17: Removing The Eaton Cooper Form 6 Control

    M‑2406 Installation Guide M‑2406 Installation Guide Removing the Eaton Cooper Form 6 Control The existing Eaton Cooper Form 6 control is accessible from both the front and back of the cabinet. Open both front and back cabinet doors to perform this procedure. Disconnect the Electrical Components Disconnect the Electrical Components 1.

  • Page 18: Disconnect The Mechanical Components

    M‑2406 Installation Guide M‑2406 Installation Guide Disconnect the Mechanical Components Disconnect the Mechanical Components 1. Remove the 7/16" mounting nut from the back of the Eaton Cooper Form 6 control (Figure 12). Save all hardware, it will be used to install the M-2406 Adapter Chassis. Remove Mounting Nut from Back of the Control...
  • Page 19 M‑2406 Installation Guide M‑2406 Installation Guide 4. Once all of the existing mounting hardware is removed and saved, carefully remove the Eaton Cooper Form 6 control from the front of the cabinet (Figure 15). Figure 15 Removing the Eaton Cooper Control from the Cabinet 5.

  • Page 20: Installing The M-2406 Adapter Chassis

    M‑2406 Installation Guide M‑2406 Installation Guide Installing the M‑2406 Adapter Chassis Mounting the M‑2406 Adapter Chassis in the Control Cabinet Mounting the M‑2406 Adapter Chassis in the Control Cabinet In addition to the saved Eaton Cooper Battery Power harness, the M-2406 Adapter Panel has two additional pre-installed harnesses: •...

  • Page 21: Electrical Installation

    M‑2406 Installation Guide M‑2406 Installation Guide Electrical Installation Electrical Installation 1. Connect P1, P3 P1, P3 and P4 P4 connectors to the corresponding plugs on the back of the M-2406 Adapter Chassis (Figure 19). Figure 19 M-2406 Adapter Chassis P1, P3, and P4 Connections 2.
  • Page 22 M‑2406 Installation Guide M‑2406 Installation Guide 4. Connect the pre-installed Battery Charger harness (BECO #B-1853) from the M-2406 to the existing board in the Eaton Cooper cabinet. This harness connects to the open plug where the Eaton Cooper Battery Power harness was removed (Figure 22).

  • Page 23: Optional Intrusion Detection Kit (B-1929)

    M‑2406 Installation Guide M‑2406 Installation Guide Optional Intrusion Detection Kit (B‑1929) Intrusion Detection Kit Parts Included Intrusion Detection Kit Parts Included The optional Intrusion Detection Kit (B-1929) can be added to Cooper Form 6 enclosures to allow a DNP point (Input 10 Status Input 10 Status) to be monitored via SCADA.

  • Page 24: Intrusion Detection Kit Wiring Connections Overview

    M‑2406 Installation Guide M‑2406 Installation Guide Intrusion Detection Front Door Switch Mounting Bracket Figure 25 Intrusion Detection Front Door Switch Mounting Bracket Intrusion Detection Back Door Switch Mounting Bracket Figure 26 Intrusion Detection Back Door Switch Mounting Bracket Intrusion Detection Kit Wiring Connections Overview Intrusion Detection Kit Wiring Connections Overview Intrusion Detection Intrusion Detection...

  • Page 25: Wire Identification

    M‑2406 Installation Guide M‑2406 Installation Guide Wire Identification Wire Identification TB9 + Switch 1 Wire #1 24 Vdc Common Switch 2 Wire #2 Switch 1 Common Normally Open M-7679 Wire #3 Switch 2 Input 10-1 Normally Open (TB7-3) M-7679 TB9 - Wire #4 Input 10-2 24 Vdc (TB7-4)

  • Page 26: Prepare And Pre-Wire Front Door Switch 1

    M‑2406 Installation Guide M‑2406 Installation Guide Prepare and Pre‑Wire Front Door Switch 1 Prepare and Pre‑Wire Front Door Switch 1 1. Pre-install the two screws, spacing washers, and nuts which will be used to secure the switch cover (Figure 30). These are provided in the kit hardware bag. NOTE: NOTE: Three washers for each screw are included in the hardware bag, and should be installed...

  • Page 27: Mount Switch 1 Onto Switch Mounting Bracket

    M‑2406 Installation Guide M‑2406 Installation Guide Mount Switch 1 onto Switch Mounting Bracket Mount Switch 1 onto Switch Mounting Bracket 1. Mount Switch 1 Switch 1 onto the front door switch mounting bracket: a. Install one of the nuts, included in the switch bag, onto the switch post. Thread the nut all the way to the bottom of the post, as far as it will go (Figure 34).

  • Page 28: Install Back Door Switch Mounting Bracket

    M‑2406 Installation Guide M‑2406 Installation Guide INSTALLING SWITCH 2 – BACK DOOR Install Back Door Switch Mounting Bracket Install Back Door Switch Mounting Bracket The back door switch mounting bracket is installed on the existing mounting studs located on the top right side of the back of the cabinet (#10-32 nuts and washers are provided in the kit hardware bag, if needed).

  • Page 29: Mount Switch 2 Onto Switch Mounting Bracket

    M‑2406 Installation Guide M‑2406 Installation Guide Mount Switch 2 onto Switch Mounting Bracket Mount Switch 2 onto Switch Mounting Bracket 1. Mount Switch 2 Switch 2 onto the back door switch mounting bracket: a. Install one of the nuts, included in the switch bag, onto the switch post. Thread the nut all the way to the bottom of the post, as far as it will go (Figure 33).
  • Page 30 M‑2406 Installation Guide M‑2406 Installation Guide Figure 37 Back Door Switch 2 Final Connections VERIFY INTRUSION DETECTION OPERATION 1. Using S-7600 IPScom Setup/Configuration/Relay/Input Setup/Configuration/Relay/Input, assign Input 10 Input 10 as General (Figure 38). Figure 38 Intrusion Detection Input 10 Setting Screen 2.
  • Page 31 M‑2406 Installation Guide M‑2406 Installation Guide Figure 39 Intrusion Detection Kit Installed – Back Door View –21–...

  • Page 32: Final Installation Steps And Trip/Close Test

    M‑2406 Installation Guide M‑2406 Installation Guide Final Installation Steps and Trip/Close Test 1. Connect the 14-Pin or 19-Pin Recloser cable to the bottom of the cabinet. 2. Re-connect the Eaton Cooper Battery Power harness (Figure 40). Re-connect Eaton Cooper Battery Power Harness Figure 40 Re-connect Eaton Cooper Battery Power Harness...
  • Page 33 The Seller shall not be liable for any property The units described in this manual are covered by damages whatsoever or for any loss or damage U.S. Patents, with other patents pending. arising out of, connected with, or resulting from this Buyer shall hold harmless and indemnify the Seller, contract, or from the performance or breach thereof, its directors, officers, agents, and employees from...
  • Page 34 This Page Left Intentionally Blank...
  • Page 36 6190 118th Avenue North • Largo, Florida 33773-3724 U.S.A. 6190 118th Avenue North • Largo, Florida 33773-3724 U.S.A. PHONE (727) 544-2326 PHONE (727) 544-2326 beckwithelectricsupport beckwithelectricsupport hubbell.com hubbell.com www.beckwithelectric.com www.beckwithelectric.com ISO 9001:2015 ISO 9001:2015 © 2019 Beckwith Electric. All Rights Reserved.

Table of Contents