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Western Co W-HP51100 User Manual

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W-HP51100
Low Voltage Battery
USER MANUAL
V1.0

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Summary of Contents for Western Co W-HP51100

  • Page 1 W-HP51100 Low Voltage Battery USER MANUAL V1.0...

  • Page 2: Table Of Contents

    CONTENT INTRODUCTION ..................... 3 1.1 Safety And Warnings ......................3 1.2 Label Description......................4 1.3 Emergency Measures...................... 5 PRODUCT INTRODUCTION................. 6 2.1 Dimension.......................... 6 2.2 Technical Data ........................6 2.3 Interface ..........................7 STORAGE AND INSTALLATION ..............8 3.1 Storage Environment ....................... 8 3.2 Installation Environment ....................

  • Page 3: Introduction

    Contact after-sale service immediately if the battery is not able to be started. Otherwise, the battery might be damaged permanently. Do not move the battery system if it is connected to external battery modules. Contact after-sales service if the battery shall be replaced or added. W-HP51100 USER MANUAL...

  • Page 4: Label Description

    USER MANUAL IN PACK BATTERIES CONTAIN FLAMMABLE MATERIALS, BEWARE OF FIRE DO NOT DISPOSE WITH HOUSEHOLD WASTE INSTALL THE EQUIPMENT AWAY FROM FIRE SOURCES KEEP THE EQUIPMENT AWAY FROM CHILDREN. CE MARKS TUV MARKS RECYCLABLE AND REUSABLE W-HP51100 USER MANUAL...

  • Page 5: Emergency Measures

    • In the event of a fire, please make sure that the carbon dioxide extinguisher or Novac1230 or FM-200 is nearby. • The fire cannot be put out by water or ABC dry powder extinguisher. Firefighters are required to wear full protective clothing and self-contained breathing apparatus. W-HP51100 USER MANUAL...

  • Page 6: Product Introduction

    Max. Continuous discharging current 100A IP Class IP65 ° Ambient Temperature Range -20-60 Operation Humidity 5-95% (Non-Condensing) Altitude 3000m Communication Port Weight 55kg ° Designed Cycle Life 8000 cycles @ 95% DOD / 25 C / 1C / 70% SOH W-HP51100 USER MANUAL...

  • Page 7: Interface

    CAN 1 Port of next battery system. Port Negative x2 Black, matched cable 25mm Port Positive x2 Red, matched cable 25mm M5 screw, Yellow-Green cable, 10 AWG DC Isolator 125A, with waterproof cover ADD Switch Under the metal lid: 4-bit DIP switch W-HP51100 USER MANUAL...

  • Page 8: Storage And Installation

    7. The installation location must not be a place prone to accumulate water 8. The installation location must not be a place where temperature changes extremely. 9. The installation location must be a place away from strong interferences. W-HP51100 USER MANUAL...
  • Page 9 10. The installation location must be away from conductive (metal) dust. 11. The altitude of the installation location shall be less than 3000m. 12. The ambient temperature shall be between -20°C and +60°C. 13. The ambient humidity should be between 5-95%. W-HP51100 USER MANUAL...

  • Page 10: Installation Clearance Requirements

    The installation distance shall satisfy the requirements of the battery and the inverter at the same time when an inverter is connected with the battery system. For the installation distance requirement of the inverter, please refer to User Manual of W-HES series inverter. W-HP51100 USER MANUAL...

  • Page 11: Installation Angle Requirements

    3.4 Installation Angle Requirements Install the equipment vertically, no tilt or upside down. 3.5 Safety Gear It is recommended to wear the following safety gear when dealing with the battery pack. W-HP51100 USER MANUAL...

  • Page 12: Unpacking Inspection

    3. Check the deliverables for correct model, complete contents, and intact appearance. Contact the supplier as soon as possible if any damage is found. 3.6.1 Packing List (Single Unit) Item Quantity Figure Battery System Mounting plate Mounting Accessories Documents W-HP51100 USER MANUAL...
  • Page 13 Output Power Cable (+) 1.5m Output Power Cable (-) 1.5m Grounding Cable 1.5m Output Communication 1.5m Cable Waterproof module 3.6.2 Part List (N-unit in Parallelized Battery System) Item Quantity Figure Battery System Mounting plate Mounting Accessories Documents W-HP51100 USER MANUAL...
  • Page 14 [1] Output Power Cable (-) can be optional according to the actual installation requirements: 1.5m: For single battery. 3.2m: For 2-3 units in parallel. 5.5m: For 4-6 units in parallel. For longer cable, please contact Western CO. W-HP51100 USER MANUAL...

  • Page 15: Equipment Installation

    Step 2: Mark fixed position Lift up the mounting plate and align the other 2 holes with the 2 location points marked on the wall in step 1; Mark the 4 fixed position with the mounting plate. W-HP51100 USER MANUAL...
  • Page 16 Measuring distance from floor to bottom of the mounting plate can also ensure the height (76~80mm). Step 3: Drill holes Drill 4 holes on the wall using an impact electric driller. Hole diameter: 12mm Hole depth:70mm W-HP51100 USER MANUAL...
  • Page 17 Fix the mounting plate with the expansion screw packed in mounting accessories. Tightening Torque: 12N·m Step 5: Hang the battery system Firstly, remove the cover from the battery system ((Use T20 screwdriver); Hang the battery system on the mounting plate. W-HP51100 USER MANUAL...
  • Page 18 3.7.3 Wall Mounting Step 1: Mark fixed position Lift up the mounting plate to enough height (≥80mm). Place the mounting plate close to the wall firmly and keep horizontal; Mark the 4 fixed position with the mounting plate. W-HP51100 USER MANUAL...

  • Page 19: Cable Connection Of Single Battery System

    Notice: Ensure the battery system and mounting bracket have been installed correctly and tightly. 3.8 Cable Connection of Single Battery System 3.8.1 Overview of the Cable Connection A: Power Cable + (Red); B: Power Cable - (Black) C: Communication cable; D: Grounding Cable (Connect to inverter) W-HP51100 USER MANUAL...
  • Page 20 3. If the Battery connectors are not assembled properly and locked into place, arc or overheat may be induced. Plug the power connectors into power port. If hearing sound “Click”, the connectors are installed properly. Notice: If there is an unused terminal, please seal it with protective cap. W-HP51100 USER MANUAL...
  • Page 21 Step 4: Ensure definition of 2 lines before connect to inverter Notice: If there is an unused terminal, please seal it with protective cap. Make sure the communication cable waterproof module has been mounted properly and adequately. W-HP51100 USER MANUAL...

  • Page 22: Commissioning For Single Battery System

    3.8.5 Connect Cables to Inverter The battery system is only compatible with Western CO W-HES series inverter. Connect cables (power cables, grounding cable, communication cable) to inverter as shown in section 3.8.1. For specific installation methods of connecting cable with inverter, please see the HES series inverter manual.
  • Page 23 Image Step 1 Step 2: Tighten the screw on cover of DC isolator. Image Step 2 Step 3: Close the top cover after the battery system is turned on. (Use T20 screwdriver). Image Step 3 W-HP51100 USER MANUAL...

  • Page 24: Shutdown For Single Battery System

    3.11.1 Overview of the Cable Connection Power Cable + (Red) Power Cable - (Black) Communication cable. Grounding Cable Notice: If multi batteries are to be connected, check and select batteries with similar production date and a same cell grade. W-HP51100 USER MANUAL...
  • Page 25 Connect power cables between multi batteries in parallel, which means connect positive pole of one battery to the positive pole of the next battery, and negative pole to negative pole. Notice: Cover and protect the reserved power port of the first and last battery. W-HP51100 USER MANUAL...
  • Page 26 The BMS will only recognize the DIP address once it is reset, so please reset the BMS when the DIP address is changed (Battery system must be reset in shutdown state). Step 1: Remove “ADD” lid (Use T20 screwdriver). W-HP51100 USER MANUAL...
  • Page 27 DIP address is as below (Factory Default Setting): shown as below: port. 3. CAN 2 port in the last unit is unused. image 3.11.5-2 image 3.11.5-1 Correct state of ADD switch in parallel battery system W-HP51100 USER MANUAL...

  • Page 28: Commissioning For Parallelized Battery System

    3.11.6 Connect Cables to Inverter The parallelized battery system is only compatible with Western CO W-HES series inverter. Connect cables (power cables, grounding cable, communication cable) to inverter as shown in section 3.11.1. For specific installation methods of connecting cable with inverter, please see the HES series inverter manual.
  • Page 29 Step 2: Tighten all* screws on cover of DC isolators. Image Step 2 Step 3: Close all* top covers after the battery system is turned on. (Use T20 screwdriver). including Master Unit & Slave Units Image Step 3 W-HP51100 USER MANUAL...

  • Page 30: Battery Model Setting For Parallelized Battery System

    3.15 Indicator Status Capacity indication State Indicator SOC Indicator Description SOC1 is steady green or 0%<SOC<20% flash SOC1, SOC2 are steady 20%≤SOC<40% green or flash SOC1,SOC2,SOC3 are 40%≤SOC<60% steady green or flash SOC1,SOC2,SOC3,SOC4 60%≤SOC<80% are steady green or flash W-HP51100 USER MANUAL...
  • Page 31 SOC - based on If the following conditions occur, please wait for 20 mins. If LED don’t return to normal state after 20 mins, please check wire connection firstly. If issues still are not resolved, please contact Western CO. W-HP51100 USER MANUAL...
  • Page 32 Program Error SOC - all steady green. RUN - steady green. Loading Mode ALM - steady red. SOC - Shown as left picture. RUN - off. CAN Busoff ALM - off. SOC - Shown as left picture. W-HP51100 USER MANUAL...

  • Page 33: Maintenance

    The wrong battery model type is selected Select correct battery model type between battery and on the inverter. on the inverter. inverter. The ADD switch setting is error. Turn off the battery and set the ADD switch correctly W-HP51100 USER MANUAL...

  • Page 34: Battery Maintenance

    Solution: Preform the balancing maintenance (fully charged) every 3 month. Generally, this maintenance progress needs to be completed when external devices such as the monitor software and battery and inverter are in good communication. W-HP51100 USER MANUAL...

  • Page 35: Transportation

    ● Failure to adequately maintain the equipment. An on-site inspection by a qualified technician is possible following 120 months of continuous use Warranty claims made beyond 120 months from date of commissioning may be declined if it cannot be W-HP51100 USER MANUAL...

  • Page 36: Warranty Terms And Conditions

    7. WARRANTY TERMS AND CONDITIONS Please view the warranty conditions on www.western.it on the product web page. WESTERN CO. S.r.l. Via Pasubio 1/3 63074 - San Benedetto del Tronto (AP) tel. (+39) 0735 751248 e-mail: info@western.it web: www.western.it W-HP51100 USER MANUAL...

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