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TABLE OF CONTENT
Equipment Identification
Suggested Tools and Installation Materials
Equipment Specifications
Safety and warnings
Installation/Operations Instructions
Troubleshooting..............................................................................................................Page : 13
Warranty
Unit Identification
ELECTRIC MOTOR
PRESSURE
VALVE
40 GALLON
RESERVOIR
4 SPEED VALVES
8VALVHYDFLW0001
208/480VAC MOTOR
WIRE FOR DELTA RUN ONLY
HYDPOWERSYS0004 20HP
8MOTRELCTRC00331 20HP
HYDPOWERSYS0005 15HP
8MOTRELCTRC0330 15HP
HYDPOWERSYS0015 15HP
8MOTRELCTRC0330 15HP
PUMP 30 GPM and 20 GPM
HYDPOWERSYS0004 30GPM
8PUMPHYDPSTN005 30GPM
HYDPOWERSYS0005 20GPM
8PUMPHYDPSTN004 20GPM
HYDPOWERSYS0015 20GPM
8PUMPHYDPSTN004 20GPM
© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A.
8MANULHYDDOC0002 REV 1.0
HYDPOWERSYS0004 - 0005 – 0015 INSTALL/START-UP MANUAL
JAM NUT
PUMP
SPEED
ADJUSTMENT
VALVES
HYDRAULIC
RESERVOIR TANK
www.motorcitywashworks.com
15 - 20 HP VARIABLE VOLUME HYDRAULIC UNIT
PUMP PRIMING
FILLER CAP
BY-PASS TEE
HYDRAULIC OUTLETS
GAUGE VALVE
CLEAN OUT COVER
Phone: 248.313.0272 ▪ Fax: 248. 313.0271
Page: 1-2
Page: 2
Page: 2-3
Page: 4
Page: 4-12
Page: 16
HYDRAULIC
RETURN LINE
KNOB
1
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Summary of Contents for Motor City Wash Works HYDPOWERSYS0004
- Page 1 CLEAN OUT COVER HYDPOWERSYS0004 30GPM 8PUMPHYDPSTN005 30GPM HYDPOWERSYS0005 20GPM HYDRAULIC 8PUMPHYDPSTN004 20GPM RESERVOIR TANK HYDPOWERSYS0015 20GPM 8PUMPHYDPSTN004 20GPM Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULHYDDOC0002 REV 1.0...
- Page 2 Convenient 208/480VAC Three Phase Supply Minimize Installation Cost ISO range 32-46 viscosity, Petroleum or water base fluid accepted. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULHYDDOC0002 REV 1.0...
- Page 3 DO NOT RUN OPEN SEAL (BEARING-LESS CHAR-LYNN) GEAR-MOTOR USING WATER BASED FLUID! DOING SO WILL REDUCE THE LIFE OF THE GEAR-REDUCER AND WILL VOID YOUR WARRANTY! Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULHYDDOC0002 REV 1.0...
- Page 4 3. Input wiring for float bobber is determined by your car wash controller input. Contact car wash controller manufacturer for details. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULHYDDOC0002 REV 1.0...
- Page 5 *DO NOT RUN OPEN SEAL (BEARING-LESS) GEAR-MOTOR USING WATER BASED FLUID! *DOING SO WILL REDUCE THE LIFE OF THE GEAR-REDUCER AND WILL VOID YOUR WARRANTY! Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULHYDDOC0002 REV 1.0...
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Page 6: Description Of Parts
13. Filter gauge: needle in green filter is good. Needle in red filter over due to be changed. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULHYDDOC0002 REV 1.0... - Page 7 8. Hydraulic solenoid valve 8VALVHYDSOL0002 Normally closed valve for independent operation 9. Fluid Pressure Gauge 8GAUGH2OFIL0004 10. Fluid Pressure Gauge Needle Valve 8VALVNDLBRS0001 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULHYDDOC0002 REV 1.0...
- Page 8 An assembly with two elbow end fittings will twist if the end fittings are not in proper relationship to each other. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULHYDDOC0002 REV 1.0...
- Page 9 In many cases proper use of adaptors and hose fittings can eliminate tight bends or kinks. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULHYDDOC0002 REV 1.0...
- Page 10 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULHYDDOC0002 REV 1.0...
- Page 11 9. Secondary cover around hoses The use of secondary covers around hoses can help prevent abrasion on moving equipment 10. Reusable fittings Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULHYDDOC0002 REV 1.0...
- Page 12 7. After one day of operation, shut down the system, replace the filters sample and test the fluid. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULHYDDOC0002 REV 1.0...
- Page 13 Once available new links will be on this page. For all MCWW current manuals, videos, bulletins and information click the link below. <https://store.motorcitywashworks.com/team360/> Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULHYDDOC0002 REV 1.0...
- Page 14 Ensure motor is wired correctly for voltage being applied. Ensure pump rotation is correct. Ensure pump is primed. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULHYDDOC0002 REV 1.0...
- Page 15 Media Links Dry-N-Shin Media Links Dry-N- Shine.pdf e.pdf Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com 8MANULHYDDOC0002 REV 1.0...
- Page 16 Warranty and Return Procedure: Motor City Wash Works warrant this product to be free of defect in material and/or workmanship for a period of one year from the date of the purchase by the customer from MCWW. During the warranty period MCWW will at its discretion, at no charge to the customer, repair or replace this product if found defectives, with a new or refurbished unit, but not to include costs of removal or installation.
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