Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Sullivan-Palatek ProPure TWS SPTWS25
Summary of Contents for Sullivan-Palatek ProPure TWS SPTWS25
- Page 1 Installation and operation instructions EN-US ProPure TWS > SPTWS25 > SPTWS100 > SPTWS250 > SPTWS600 > SPTWS30 > SPTWS125 > SPTWS450 > SPTWS1000 > SPTWS50 > SPTWS160 > SPTWS500 > SPTWS1500 Document: SPTWS_25-1500_manual_EN_08_2024 08-563 Issued: August, 2024...
-
Page 2: Table Of Contents
ProPure TWS Installation and operation instructions Table of contents 1. General .............................4 1.1 Contact ............................4 1.2 Installation information and operating manual...............4 1.3 Additional valid documents ......................4 1.4 Explanation of symbols and pictograms used ................5 1.4.1 In documentation ..........................5 1.4.2 On the device ............................. 6 1.5 Intended use ..........................7 1.6 Foreseeable misuse ........................8 1.7 Warranty and liability .......................8... - Page 3 Installation and operation instructions ProPure TWS 11. Disassembly ..........................41 11.1 Warning ..........................41 11.2 Disassembly work ........................ 42 12. Disposal ............................44 12.1 Warning ..........................44 12.2 Disposal work ........................44 13. Spare parts and accessories ......................45 13.1 Replacement parts ....................... 45 13.2 Accessories top attachments ....................
-
Page 4: General
ProPure TWS Installation and operation instructions 1. General 1.1 Contact Manufacturer Service and tools 1.2 Installation information and operating manual INFORMATION Copyright protection The content of this installation and operating manual, in the form of text, images, photos, drawings, diagrams, and other illustrations, is copyright protected by the manufacturer. This applies in particular to copies, translations, microfilm versions, and saving and processing this ... -
Page 5: Explanation Of Symbols And Pictograms Used
Installation and operation instructions ProPure TWS 1.4 Explanation of symbols and pictograms used The symbols and pictograms used in the following indicate important and safety-related information that must be observed in handling the product and to ensure safe and optimal operation. 1.4.1 In documentation Symbol/pictogram Description/explanation... -
Page 6: On The Device
ProPure TWS Installation and operation instructions 1.4.2 On the device Symbol/pictogram Description/explanation General hazard symbol (danger, warning, caution) (This symbol is indicated on the type plate and maintenance sticker) Observe the installation and operating manual (This symbol is only indicated on the type plate) Maintenance sticker This sticker contains a stylized illustration indicating that the user manual must be read before completing maintenance work and that the product must be depressurized before... -
Page 7: Intended Use
Installation and operation instructions ProPure TWS 1.5 Intended use ProPure TWS and Accessories The ProPure TWS , also referred to in the following document as the separator, serves to separate drops of liquid and solid particles in pressurized gas systems. Any other use besides that described in this manual is deemed improper and poses a risk to personnel and the environment. -
Page 8: Foreseeable Misuse
ProPure TWS Installation and operation instructions 1.6 Foreseeable misuse If the separator or accessories are used in a manner other than as described in the “Proper use” chapter, this is considered foreseeable misuse. Foreseeable misuse includes using the product in a manner not intended by the manufacturer or suppliers, but which may occur due to foreseeable human behavior. -
Page 9: Target Audience And Personnel
Installation and operation instructions ProPure TWS 1.8 Target audience and personnel This manual is directed towards the following professional technicians assigned to work on the separator or accessories. INFORMATION Personnel requirements Personnel may not complete any work on or with the separator or accessories if they are under the influence of drugs, medications, alcohol or other substances that could impair their ... -
Page 10: Safety Information
ProPure TWS Installation and operation instructions 2. Safety information 2.1 General information Safety information warns of hazards related to handling the product. In the instructions, warning information is stated before the steps that could pose a hazard to personnel or the surrounding area. This safety and warning information must always be observed to avoid accidents, personal injury and property damage, and operational disruptions. -
Page 11: Safety Instructions
Installation and operation instructions ProPure TWS 2.2 Safety instructions Always observe the safety and warning information provided to avoid accidents, personal injury and property damage, and operational disruptions. The personal protective equipment indicated in the safety information must be selected by the operator based on the system parameters and properties and must be provided. -
Page 12: Transport And Storage
ProPure TWS Installation and operation instructions 3. Transport and storage WARNING Insufficient qualification! If personnel have insufficient qualifications, this may result in accidents, personal injury and property damage as well as operating disruptions while working on the product. The work on the product described in the following may only be carried out by transportation and storage technicians and must be documented. -
Page 13: Product Information
Test pressure: 23 bar(g) / 334 psi(g) Connection pipe: NPT 3/8 CRN 0E07304.2C for uidgroup 2 according to PED2014/68/EU Sullivan-Palatek, Inc. Michigan City, IN 46360, USA www.sullivan-palatek.com Position no. Explanation / description Inlet on the separator head, Outlet on the separator head also designated with 2a... -
Page 14: Product Identification
ProPure TWS Installation and operation instructions 4.3 Product identification The product designation is indicated on the type plate and consists of numbers and an abbreviation. Each abbreviation stands for a separator component and is divided into the following categories: [1] = Prefix [2] = Model [3] = Size: Housing [4] = WS insert [5] = Top attachments... - Page 15 Installation and operation instructions ProPure TWS Top attachments Position no. Abbreviation Designation No display device Water separator inserts Position no. Abbreviation Designation Water separator Position no. Size Designation Size Housing 1000 1500 Bottom attachments Position no. Abbreviation Designation ZL Drain 31 / 32 V Float drain, open when depressurized (NO - normally open) 15 | 48...
-
Page 16: Functional Description
ProPure TWS Installation and operation instructions 4.4 Functional description 4.4.1 Water separation The compressed gas enters the inlet on the separator head [1] and passes into the water separator. A specially formed swirl insert [2] makes the compressed gas rotate quickly. The centrifugal forces generated press the condensate particles against the housing wall. Gravity causes the condensate particles to flow down into the collector chamber [3], from which they are drained. -
Page 17: Condensate Drainage Through The Float Drain
Installation and operation instructions ProPure TWS 4.4.2 Condensate drainage through the float drain Float drains are mechanical automatic condensate drains whose closing mechanism is triggered by the buoyancy of a float body [1]. When the condensate [2] in the container raises above a certain level, the buoyant lift of the float body [1] opens the outlet channel [3] for the condensate. The float closes again when the condensate [1] drops below a certain level: A small amount of condensate remains in the container. Two different float drains are used to drain the condensate: •... -
Page 18: Condensate Discharge By Zl Drain
ProPure TWS Installation and operation instructions 4.4.3 Condensate discharge by ZL Drain Condensate may also be discharged via the automatic ZL Drain steam trap. Further information is provided in the ZL Drain installation and operating manual. 4.5 Scope of delivery The following table shows the scope of delivery for the separator. -
Page 19: Name Plate
Volume: 0,25 l Test pressure: 23 bar(g) / 334 psi(g) Connection pipe: NPT 3/8 CRN 0E07304.2C for uidgroup 2 according to PED2014/68/EU Sullivan-Palatek, Inc. Michigan City, IN 46360, USA www.sullivan-palatek.com Example illustration Position on type plate Description Type Sales designation Material-no. -
Page 20: Stamp Water Separator Insert
ProPure TWS Installation and operation instructions 4.7 Stamp water separator insert The WS insert can be identified by a stamp on the element base. Flow Stamp on the base of the WS insert Stamp water separator insert View of element base Position no. Explanation / description Direction of flow 20 | 48... -
Page 21: Technical Data
Installation and operation instructions ProPure TWS 5. Technical data 5.1 Separator performance data SPTWS SPTWS SPTWS SPTWS SPTWS SPTWS SPTWS ProPure TWS Connection [''] 1 1/2 Volume flow rate at 7bar(g) (101.53 psi(g)) (27.08) (27.08) (76.52) (114.77) (114.77) (191.29) (320.76) energy-optimized [m³/h]([cfm]) Differential pressure ... -
Page 22: Materials
ProPure TWS Installation and operation instructions SPTWS SPTWS SPTWS SPTWS SPTWS ProPure TWS 1000 1500 Conexión [pulgada] 1 1/2 2 1/2 Caudal volumétri co 7 bar(g) (101.53 psi(g)) 1015 1015 1325 2100 3120 optimizado energéticamente (579.407) (579.407) (779.87) (1236.01) (1836.36) [m³/h] ([cfm]) Presión diferencial Ø... -
Page 23: Dimensions
Installation and operation instructions ProPure TWS 6. Dimensions PRESS (inch) 23 | 48... - Page 24 ProPure TWS Installation and operation instructions (in) SPTWS 64.5 39.5 06-18 (2.95) (1.10) (14.57) (7.17) (8.19) (9.96) (5.91) (2.40) (2.54) (1.56) SPTWS 64.5 39.5 06-18 (2.95) (1.10) (14.57) (7.17) (8.19) (9.96) (5.91) (2.40) (2.54) (1.56) SPTWS 64.5 39.5 06-21 (2.95) (1.10) (15.75)) (8.35)
-
Page 25: Installation
Installation and operation instructions ProPure TWS 7. Installation 7.1 Warning DANGER Use of incorrect replacement parts, accessories or installation materials! The use of incorrect replacement parts, accessories or installation material or operating and auxiliary materials may result in death or severe injuries. This may also cause functional or operating disruptions or material damage. -
Page 26: Installation Work
ProPure TWS Installation and operation instructions 7.2 Installation work The following requirements must be fulfilled to carry out installation work and preparatory work must be completed. Preconditions Tool Material Protective equipment • Screwdriver - Philip's head size • Additional installation and • Protective gloves (liquid- 2.5 mm operating instructions for resistant) accessories used • Safety glasses with side •... - Page 27 Installation and operation instructions ProPure TWS The direction of flow for the separator must be observed during installation. This must match the direction of flow for the pipeline. Direction of flow left » right (factory default) Direction of flow Right » left The housing head and housing body use a double trapezoidal thread. The direction of flow through the separator can be adjusted to that of the pipeline by turning the housing head 180°. The direction of flow is indicated via arrows [2] and a raised marking [3] on the housing head. This must be aligned as shown. The safety runner [1] must always be easily accessible on the front side.
-
Page 28: Commissioning
ProPure TWS Installation and operation instructions 8. Commissioning 8.1 Commissioning work The following requirements must be fulfilled to carry out commissioning work and preparatory work must be completed. Preconditions Tool Material Protective equipment • none • none • none Preparatory work Completed installation with leak test Picture Description Automatic drain Mechanically open 1. Turn the knurled-head screw on the float drain from >>mechanically open<<... -
Page 29: Maintenance And Servicing
Installation and operation instructions ProPure TWS 9. Maintenance and servicing 9.1 Maintenance schedule Maintenance Interval Cleaning work At regular intervals, depending on contamination Visual inspection Weekly Exchange the float drain Annually Exchange the WS insert If damaged Recommendation: At the end of all installation and Leak test maintenance and repair work on the product 9.2 Cleaning 9.2.1 Warning CAUTION... -
Page 30: Cleaning Work
ProPure TWS Installation and operation instructions 9.2.2 Cleaning work The following requirements must be fulfilled to carry out cleaning work and preparatory work must be completed. Preconditions Tool Material Protective equipment • none • Mild cleaning agent • Protective gloves (liquid- • Cotton or disposable cloth resistant) • Safety glasses with side protection (goggles) • Hearing protection •... -
Page 31: Exchange The Float Drain
Installation and operation instructions ProPure TWS 9.4 Exchange the float drain The following requirements must be fulfilled to exchange the float drain and preparatory work must be completed. Preconditions Tool Material Protective equipment • Screwdriver - Philip's head size • New float drain with included • Protective gloves (liquid- 2.5 mm adapter resistant) • Safety glasses with side protection (goggles) • Hearing protection •... - Page 32 ProPure TWS Installation and operation instructions Picture Description 3. Loosen locking screw on the safety runner 4. Push the safety runner down 5. Unscrew housing body 6. Remove housing body by pulling downwards Use the adapter included with the float drain with SW13 to unscrew the float drain. 7. Turn the float drain with adapter counter-clockwise to unscrew 8. Pull the float drain upwards and out of the housing body 32 | 48...
- Page 33 Installation and operation instructions ProPure TWS Picture Description 9. Dispose of the float drain appropriately according to regional regulations For more information, see “12. Disposal” on page 44. 10. Insert new float drain in the housing body 11. Turn the float drain counter-clockwise by hand into the housing body 12. Tighten the float drain using the adapter 33 | 48...
- Page 34 ProPure TWS Installation and operation instructions Picture Description 13. Screw housing body back onto housing head Ensure that the safety slide points forward after installation. 14. Push the safety runner up 15. Tighten the locking screw on the safety runner 16. Slowly open the shut-off valves upstream and ...
-
Page 35: Exchange The Water Separator Insert
Installation and operation instructions ProPure TWS Picture Description 17. Turn the knurled-head screw on the safety runner counter-clockwise (left) from >>mechanically open<< to >>automatic drainage<<; to do so, unscrew the knurled- head screw to the stop Mechanically open Automatic drain 9.5 Exchange the water separator insert The following requirements must be fulfilled to exchange the water separator insert and preparatory work must be completed. - Page 36 ProPure TWS Installation and operation instructions Picture Description 2. If using the ZL Drain , it must be separated from the bottom section of the housing. For further information, see the attached installation and operating instructions for the ZL Drain 3.
- Page 37 Installation and operation instructions ProPure TWS Picture Description 7. Pull the used WS insert down out of the housing head 8. Insert the new WS insert into the housing head. Ensure that the slant on the WS insert points down in the direction of the compressed air outlet.
- Page 38 ProPure TWS Installation and operation instructions Picture Description 10. Push the safety runner up 11. Tighten the locking screw on the safety runner 12. If using the ZL Drain , it must be connected once again. For further information, see the attached installation and operating instructions for the ZL Drain 13. Slowly open the shut-off valves upstream and ...
-
Page 39: Leak Test
Installation and operation instructions ProPure TWS 9.6 Leak test The leak test is a non-destructive testing method and is used to prove the leak tightness of vacuum and overpressurized systems. The leak test can be completed in different ways. Sullivan Palatek does not provide any recommendations. The operator of the compressed gas system is responsible for selecting the testing process, and testing should be completed in accordance with applicable standards and directives (e.g. -
Page 40: Shutting Down
ProPure TWS Installation and operation instructions 10. Shutting down Picture Description 1. Open the shut-off valve [3] of the bypass line (if available) 2. Close the shut-off valve [2] on the outlet side 3. Close the shut-off valve [1] on the inlet side Picture Description Automatic drain Mechanically open 4. Turn the knurled-head screw on the float drain from >>automatic drainage<<... -
Page 41: Disassembly
Installation and operation instructions ProPure TWS 11. Disassembly 11.1 Warning DANGER Use of incorrect accessories, materials or replacement parts! The use of incorrect replacement parts, accessories or installation material or operating and auxiliary materials may result in death or severe injuries. This may also cause functional or operating disruptions or material damage. -
Page 42: Disassembly Work
ProPure TWS Installation and operation instructions 11.2 Disassembly work The following requirements must be fulfilled to carry out disassembly work and preparatory work must be completed. Preconditions Tool Material Protective equipment • Screwdriver - Philip's head size • none • Protective gloves (liquid- 2.5 mm resistant) • Safety glasses with side protection (goggles) • Hearing protection •... - Page 43 Installation and operation instructions ProPure TWS Picture Description 3. Loosen locking screw on the safety runner 4. Push the safety runner down 5. Unscrew housing body 6. Remove housing body by pulling downwards 7. Remove WS insert 8. Remove the housing head from the pipe and close off the ends of the pipe appropriately 9. Dispose of components properly 43 | 48...
-
Page 44: Disposal
ProPure TWS Installation and operation instructions 12. Disposal 12.1 Warning DANGER Use of incorrect accessories, materials or replacement parts! The use of incorrect replacement parts, accessories or installation material or operating and auxiliary materials may result in death or severe injuries. This may also cause functional or operating disruptions or material damage. -
Page 45: Spare Parts And Accessories
Installation and operation instructions ProPure TWS 13. Spare parts and accessories 13.1 Replacement parts Designation Image Separate documentation O-Ring set for SPTWS25, SPTWS50 on demand O-Ring set for SPTWS100, SPTWS160 on demand Included packing slip O-Ring set for, SPTWS250, SPTWS500, SPTWS600 on demand O-Ring set for SPTWS1000, SPTWS1500 on demand WS insert SPTWS25 ... -
Page 46: Accessories Top Attachments
ProPure TWS Installation and operation instructions 13.2 Accessories top attachments Designation Image Separate documentation Wall mount for SPTWS25, SPTWS50 on demand Wall mount for SPTWS100, SPTWS160 on demand Not available Wall mount for SPTWS250, SPTWS500, SPTWS600 on demand Wall mount for SPTWS1000, SPTWS1500 ... -
Page 47: Troubleshooting And Repair / Faq
Installation and operation instructions ProPure TWS 14. Troubleshooting and repair / FAQ Symptom(s) Possible causes Remedy • Change operating method • Avoid pressure surges Load too high, intermittent load • Comply with the specified operating parameters, in particular during start-up • Ensure regular condensate Non-functional condensate drain drainage Poor compressed gas quality...
Need help?
Do you have a question about the ProPure TWS SPTWS25 and is the answer not in the manual?
Questions and answers