Prime Karts Fatal Vision 2-Seater Roadster Assembly And Maintenance

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Fatal Vision® 2-Seater Roadster (XXL-4) Assembly and Maintenance

For 2025 PRIME Karts models:

Fatal Vision® 2-Seater Roadster

(XXL-4 TRACKER)

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maintenance and parts list

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Fatal Vision Impaired & Distracted

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Summary of Contents for Prime Karts Fatal Vision 2-Seater Roadster

Page 1 Fatal Vision® 2-Seater Roadster (XXL-4 TRACKER) Visit for information on Fatal Vision Impaired & Distracted Roadster Driving Courses Scan QR for link to assembly, maintenance and parts list PRIME Karts XXL-4 Assembly and Maintenance l © 2025 PRIME Manufacturing Group, LLC...
Page 2 Use caution during assembly, especially with pinch points and when filling tires with air (28psi MAX!). PRIME Karts are designed and built to last for years with maximum up-time and ease of maintenance. Replacement parts and maintenance resources are available at www.primekarts.com...
Page 3 Box 2 also include front graphics plate that has been removed to show other contents of the box Note the direction of the arrow on box #1 PRIME Karts XXL-4 Assembly and Maintenance l © 2025 PRIME Manufacturing Group, LLC...
Page 4 - Drive wheels (plus front spare) - Steering wheel - Steering shaft - Grab handle assembly - Right rear drive assembly - Left rear drive assembly - Front graphics plate PRIME Karts XXL-4 Assembly and Maintenance l © 2025 PRIME Manufacturing Group, LLC...
Page 5 Slide (I) left hand brake assembly through the top left hole in (D) rear frame connector. Lift the back of the silver parking brake cam to expose the top hole. PRIME Karts XXL-4 Assembly and Maintenance l © 2025 PRIME Manufacturing Group, LLC...
Page 6 (D) rear frame connector. Thread the (2) bolts in the top holes and the (2) nuts on to the bottom studs. DO NOT TIGHTEN. Repeat this on (T) the right side. PRIME Karts XXL-4 Assembly and Maintenance l © 2025 PRIME Manufacturing Group, LLC...
Page 7 NOTE: The spare wheel will not have a busing or bearings. back. Slide the left (J) brake into the right brake arm (I). Install the washers and lock nuts and tighten. PRIME Karts XXL-4 Assembly and Maintenance l © 2025 PRIME Manufacturing Group, LLC...
Page 8 Fatal Vision® 2-Seater Roadster (XXL-4) Assembly and Maintenance Install (N) rear fenders Install (C) seat frames to (M) seats Lift the parking brake handle and slide the fender side slot on the fender support bracket. A rubber hammer can be used to tap the fender into place.
Page 9 (See next page step 12 – pic 3 for full view) DO NOT TIGHTEN. they are resting on the back of the seat. PRIME Karts XXL-4 Assembly and Maintenance l © 2025 PRIME Manufacturing Group, LLC...
Page 10 EACH left crank arm, the pedal marked R will be installed on each right crank. The pedal marked L will thread into the left crank arm counterclockwise. The pedal marked R will thread into the right crank arm clockwise. PRIME Karts XL-4 Assembly and Maintenance l © 2025 PRIME Manufacturing Group, LLC...
Page 11 13mm wrench. Slide the end connection into the right side end connection tube and line up the holes. Using a 6mm Allen wrench, thread the bolt that was removed into the end connection and tighten. PRIME Karts XXL-4 Assembly and Maintenance l © 2025 PRIME Manufacturing Group, LLC...
Page 12 (R) bracing rod. Reinstall the nut and bolt and tighten using a 5mm Allen wrench a 13mm wrench. Install the bolt and washer into the end of (R) through the end connection and tighten with a 13mm wrench. PRIME Karts XXL-4 Assembly and Maintenance l © 2025 PRIME Manufacturing Group, LLC...
Page 13 (Q) into (E) connector tube. Thread the bolt from the bottom into the end connection and tighten using a 6 mm Allen wrench. Install the flat washer and lock nut and tighten using a 19mm wrench. PRIME Karts XXL-4 Assembly and Maintenance l © 2025 PRIME Manufacturing Group, LLC...
Page 14 Tighten all hardware for components assembled to this point. 1. Rear frame assembly to connector tubes (2 bolts and lock nuts) 2. Bracing rod mounting bolts (4). 3. Right and left rear assemblies to rear frame connector (4 bolts, 4 nuts) PRIME Karts XXL-4 Assembly and Maintenance l © 2025 PRIME Manufacturing Group, LLC...
Page 15 Remove the nut and bolt from the pivot tube spacer bushing and remove the busing from the tube. Next, Install (FF) front pivot bushing over (G) front pivot tube. PRIME Karts XXL-4 Assembly and Maintenance l © 2025 PRIME Manufacturing Group, LLC...
Page 16 (FF) front pivot bushing over the end of (G) front pivot tube. Slightly lift (K) front axle assembly again and slide the pivot spacer busing over the end. Reinstall the bolt, washer and locknut and tighten using a 13mm wrench and 5mm Allen wrench. PRIME Karts XXL-4 Assembly and Maintenance l © 2025 PRIME Manufacturing Group, LLC...
Page 17 The bolt must be completely threaded in. If the bolt will not completely thread in, slightly pivot (K) front axle assembly until the bolt threads completely. PRIME Karts XXL-4 Assembly and Maintenance l © 2025 PRIME Manufacturing Group, LLC...
Page 18 Reinstall the washer and lock nut using Reinstall the axle bolt and washer and tighten using a 17mm wrench. a 13mm open end wrench and a 17mm PRIME Karts XXL-4 Assembly and Maintenance l © 2025 PRIME Manufacturing Group, LLC...
Page 19 Reinstall the bolt Zurk grease fitting is facing down. Reinstall the bracket bolts and and washer and tighten using a 13mm wrench. washers but DO NOT TIGHTEN. PRIME Karts XXL-4 Assembly and Maintenance l © 2025 PRIME Manufacturing Group, LLC...
Page 20 Repeat this with (DD) front plate mounting bracket screws and tighten the 4 screws with a Phillips screwdriver. Tighten the 4 (DD) mounting bolts with a 5 mm Allen wrench. PRIME Karts XXL-4 Assembly and Maintenance l © 2025 PRIME Manufacturing Group, LLC...
Page 21 (P) steering wheel. Using a rubber hammer, tap the steering wheel cap until it is seated. PRIME Karts XXL-4 Assembly and Maintenance l © 2025 PRIME Manufacturing Group, LLC...
Page 22 6. Check that ALL hardware on the kart is tight. Now that that safety check is complete the last step is to review the safe riding guidelines on the next page. PRIME Karts XXL-4 Assembly and Maintenance l © 2025 PRIME Manufacturing Group, LLC...
Page 23 Fatal Vision® 2-Seater Roadster (XXL-4) Assembly and Maintenance • The Fatal Vision 2-Seater Roadster is designed for riders from 8 years old through adult with a max weight limit of 350#. It is the rider or supervising adults responsibility to determine if the Roadster is appropriate for the rider including safety gear such as a helmet.
Page 24 9235 Roe St overhaul manual. If you have questions, please contact Pensacola, FL 32514 PRIME Karts or Innocorp Support. Phone: 850-475-0450 Email: info@primekarts.com PRIME Karts XXL-4 Assembly and Maintenance l © 2025 PRIME Manufacturing Group, LLC...
Page 25 Inspect Rear Chain Tension 40 hours Inspect Transmission 80 hours Inspect Steering Alignment 20 hours Grease Front Axles and Steering Shaft 100 hours Lubricate Chains 100 hours PRIME Karts XXL-4 Assembly and Maintenance l © 2025 PRIME Manufacturing Group, LLC...
Page 26 If it is too tight, the kart will be hard to pedal and components will Inspect the tires and wheels for damage, wear and wear prematurely cracking. Replace immediately if needed. PRIME Karts XXL-4 Assembly and Maintenance l © 2025 PRIME Manufacturing Group, LLC...
Page 28: Frame Inspection
Use general purpose grease and a grease gun to add grease to the fittings. Wipe off excess grease when complete. PRIME Karts XXL-4 Assembly and Maintenance l © 2025 PRIME Manufacturing Group, LLC...
Page 29 If they are not, turn ONLY the drag bar rod to move that wheel in or out. Repeat on the opposite side until the measurement is the same, inside to inside tire for the front and back. Once the alignment is set, re-tighten the (4) jam nuts. PRIME Karts XXL-4 Assembly and Maintenance l © 2025 PRIME Manufacturing Group, LLC...

This manual is also suitable for:

Xxl-4 tracker