Adkins DTF Pro Cure Oven User Manual

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Adkins DTF Pro Cure Oven

User Manual

Revision 1.0

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Summary of Contents for Adkins DTF Pro Cure Oven

Page 1 Adkins DTF Pro Cure Oven User Manual Revision 1.0...
Page 2: Table Of Contents
Contents Introduction Caution Requests CE Statement Product Appearance Machines intended use Airborne Sound Emission Safety Precautions IV Symbols V-VI Unboxing and installation Working Environment Place of installation Temperature of working environment Chapter 1 - Before use Part Names and Functions Fronts Operating panel 1-3,4 Media tray Puriﬁcation Chapter 2 - Basic Operations Workﬂow Turning the Power On/OFF Turning the power on Turning the power oﬀ Emergency Stop Loading Media Opening the Tray Size of media Operating Mode 2-5,6 Auto Mode Manual Mode Timer Hold...
Page 3 Contents Chapter 3 - Maintenance Guidelines Routine Maintenance Before use After use Oven cleaning ﬁlter box Regularly replace the ﬁlter. How to replace ﬁlter box Replacement cycle Kind tips Chapter 4 - Warranty and Declaration Warranty and Declaration Design Change Warranty Declaration of Conformity Installation Risk Assessment Machine Risk Assessment Parts Diagram ...
Page 4: Introduction
Introduction Introduction Product Appearance Thank you for purchasing Adkins DTF Pro Cure Oven. DTF curing oven ( Hereafter, “the machine”). Please note that the descriptions of the product appearance in the operating manual are primarily Unauthorized reproduction of any portion of this based on the product you actually receive. document is strictly prohibited. While ensuring the main functionality of the product © Adkins All Rights Reserved. Copyright remains unaﬀected, we continuously make subtle adjustments to the product appearance to achieve optimal design. These adjustments aim to enhance the overall look and feel of the product, providing you with an improved user experience. Caution In the case of signiﬁcant changes, we will promptly notify you through the appropriate channels, ensur- Adkins is in no way liable for any ing that you stay informed about the latest product damages whatsoever (including but not limited to information. lost proﬁt, indirect damage, special damage, or other monetary damage) arising from using or inability to use the machine, except as provided in Adkins Machines Intended Use warranty provisions. This applies even if Adkins has been informed of the possibility of such damages. Automatic curing and ﬁxation machine for For example, we cannot be held liable for any loss of direct-to-ﬁlm transfer mediaʼs. Curing and media or other materials from using the machine, nor melting the ﬁxing powder to the ink on the transfer are we liable for any indirect loss caused by printed ﬁlm to produce a garment decoration transfer. materials. ...
Page 5: Safety Precautions
Safety Precautions Safety Precautions Warnings and precautions in use Symbols WARNING In this manual, symbols indicate and explain precautions. The indicated symbol varies depend- ing on the nature of the precaution. Make sure you ·The set of power cables provided with the machine is for use only with the machine and cannot be used understand the meaning of each symbol and use with other electrical devices. Do not use any power the machine safely and correctly. cables other than the ones provided with the machine. Failure to observe these instructions may result in ﬁre or electric shock. Example of symbols • Do not attempt to modify the cable, and avoid damaging or breaking it. Placing heavy objects on, heating, or pulling the cable may damage it, which may result in ﬁre or electric shock. Meaning • Avoid use in humid places. Additionally, do not pour water on the machine. Failure to observe these instructions may result in ﬁre, electric shock, or failure. Failure to observe the instructions • Use of the machine under an abnormal condition, as given with this symbol may result in when it is emitting smoke or fumes, may result in ﬁre or electric shock. Turn oﬀ the power switch immedi- death or serious injuries to person- ately, and then be sure to unplug the machine from nel. Be sure to read the precaution the outlet. Once you have conﬁrmed that smoke is no longer being emitted, request repair from your dealer. carefully and use the machine Never attempt to repair the machine yourself. Doing so is hazardous. • Never disassemble or modify the machine. Failure to observe the instructions Failure to observe these instructions may ...
Page 6: Precautions In Use
• Regularly (at least once a year) unplug the cable and remove any dust on or near the power plug. Failure to remove dust may result Precautions and notes in ﬁre. • Do not use a voltage other than the indicated voltage. • Before plugging in the machine, check the WARNING outlet supply voltage and circuit breaker capacity. Plug each cable into a power source Consumable items with an independent breaker. If you plug more than one power cable into outlets that share the same circuit breaker, it may trip the • Machine consumables, including hot melt powder and transfer ﬁlm. • The machine's safety level is based on the use of Adkins recommended transfer ﬁlm. To Notes on maintenance ensure operational safety, please use the breaker. transfer ﬁlm recommended by Adkins. • If hot melt powder is brought from a cold place to a warm place, please let it sit at room temperature for at least three hours before • Pay close attention to ventilation and be use (refer to product info for full details). sure to wear safety glasses, gloves, and a • Do not leave consumables exposed to the air mask when dealing with unused hot melt for an extended period; if left open for a long powder, airborne particles may enter the time, they may not transfer properly. If not in eyes or mouth. Please take precautions. use, seal and store them. • Store consumables in a cool, dark place. • Keep consumables out of reach of children.
Page 7: Installation Precautions
Important: Regularly wipe the oil tank to keep it clean and prevent oil accumulation. contact with electricity (e.g. electric shock, • Store transfer ﬁlm in a bag. Wiping oﬀ dust accumulated electrocution hazard, hazardous voltage). on the media will adversely aﬀect the media due to static electricity. • When leaving the workshop after working hours, do not “Hot Surface” and it is used to warn people to leave any media on the roll hanger. Dust will adhere to the media. take care to avoid coming into contact with a hot surface. WARNING “Crushing Hazard” and it is used to warn people Handling of Media to take care to avoid coming into contact with moving parts during operation. • Use recommended media. Please use the media recom- mended by Adkins to ensure reliable, high-quality transfers. • Be aware of media expansion and contraction. Do not use Installation precautions media that has just been opened. The media may expand or contract depending on the room temperature and humidity. Open the package and allow it to adjust to the place of use for at least 30 minutes before loading it in the machine. • Do not use curled media. Not only does this cause media jamming, but it also aﬀects transfer quality. Straighten any media that is signiﬁcantly curled before use. When rolling up regular-sized coated media for storage, make sure the coated side is facing outward. • Set the heater temperature to suit media characteristics. • Do not leave media loaded over extended periods with the heater on. • With some types of media, under high temperature and humidity, it may aﬀect the transfer. Be careful about where media is stored. • With some types of media, if the media is left exposed to air, the ink-receiving layer may change, causing image ...
Page 8: Unboxing And Installation
Unboxing and installation Working Environment Unboxing Places of installation Before installing the machine, ensure that the Before installing the machine, ensure that the required amount of space is available in the place required amount of space is available in the place under consideration. The place of installation must under consideration. The place of installation must have enough space for the machine as well as have enough space for the machine as well as transfering tasks. transfering tasks. See overleaf. Total Depth Height Width DTF Pro Cure Oven Weight 540mm 850mm 675mm 85kg Top View Place the box in a position that is ﬂat and level, and that you have suﬃcient space to unbox and remove the machine from the palette. Remove the securing banding. It is recommended that 2 people lift the lid upwards and over the machine, taking care not to damaged/scratch the outer surfaces. Side View The protective wrapper and packaging can be removed from the machine. Installation Position the machine close to the printer thatʼs to be used. ...
Page 9: Part Names And Functions
Part Names and Functions Fronts Operating panel 1-3,4 Media tray Puriﬁcation ...
Page 10: Before Use
Before use Part Names and Functions Front...
Page 11: Operating Panel
Before use Operating Panel Use the operating panel to specify print settings or operate the machine. Mode Emergency Stop Auto Temp °c Press to quickly and immediately halt the operation of Manual Set Value Actual Value the machine in case of an emergency or potential hazard Tray Tray 1 Tray 2 Heat Timer Intelligent touch display Hold Timer Shows the following items: Auto/manual mode Oven Temp (Setting Value / Current Value) Two Setting Functions (Heat / Timer Hold) Main Menu Bar Tray Timer ( Tray 1 / Tray 2) Help / IO / Settings (IO) Input/Output setting Settings Main menu 1. Function introduction Details Icon Heat To activate the machine's heating function. Timer When the trays enter the oven, Press to stop the timer and it will not continue Hold...
Page 12: Auto/Manual Mode
Before use 3. Auto/Manual mode Mode Auto mode: Auto When set to auto mode the machine Manual mode: Manual In manual mode, the machine allows adjustment of various parameters, enabling real-time monitoring and adjustment of machine operations giving full manual control. 4. Settings 1) Curing Time 1) Curing Temperature Setting the curing time after Operating temperature the tray enters the oven of the oven 5. Input/output settings · The displayed parameters here correspond to the working status of their respective names and do not support manual adjustment. · Icon color varies depending on the function working status. Red: Working status can not meets the standards Gray: Working status meets the standards Meet Not Meet To determine the speicﬁc working status, please contact your dealer or press the “?” button to know more. Media Tray Puriﬁcation Each curing oven is equipped with a ﬁltration box that puriﬁes the The curing oven is equipped with two trays that can be used smoke inside the oven during operation. This helps protect the alternately, but not simultaneously, The trays can be manually environment and prevents the production of fumes and oil vapours opened and closed or operated by pressing Tray 1, Tray 2 buttons on the control panel. If you need to open the tray manually, simply pull the tray handle gently, and the try will open automatically. Similarity to close the tray manually just push the handle lightly. * This only works in manual mode and not in auto. ...
Page 13 Chapter 2 Basic operation About this chapter This chapter describes information about basic operation, such as how to load printing media, how to use auto mode and link mode correctly. Workﬂow Turning the Power On/OFF Turning the power on Turning the power oﬀ Emergency Stop Loading Media Opening the Tray Size of media Operating Mode 2-5,6 Auto Mode Manual Mode Timer Hold...
Page 14: Basic Operation
Basic Operation Workﬂow See [ turning the power on/oﬀ] Turning the power on/oﬀ Page 2-3. See [ Loading Media ] Page 2-4. Loading media See [ Settings Menu ] Page 2-5. Settings Menu See [ Auto mode ] Page 2-5,2-6. Operating Modes See [ Manual mode ] Page 2-7. See [ Timerhold ] Page 2-7.
Page 15: Turning The Power On/Off
Basic Operation Basic Operation Turning the power on/oﬀ Emergency stop Turning the power on WARNING Emergency Stop Turning the power oﬀ Emergency stop can be activated only in the following situations: · Emergency Scenarios: In case of emergencies or potential hazards, the emergency stop button or switch is used to quickly initiate the emergency stop. This rapidly halts all movements of the machine to prevent injuries or equipment damage. · Loss of Control: If the operator loses control of the machine and is unable to handle unforeseen circumstances, the emergency stop is employed to swiftly halt the machine operations. · Equipment Malfunction: When there is a malfunction or abnormal operation of the equipment, the emergency stop helps prevent further damage and protects both operators and the equipment. · Safety Checks: During maintenance or safety checks, it may be necessary to activate the emergency stop to ensure the safety of personnel. It's important to note that the emergency stop is intended for responding to urgent situations or ensuring safety, so it should be used sparingly under normal circumstances. After activating the emergency stop, a proper Please ensure that the machine completes the inspection and maintenance of the machine transfer operation before turning oﬀ the power are usually required to ensure its safety and normal operation.
Page 16: Loading Media
Basic Operation Loading Media Open the Tray Size of Media Maximum sheet size 400 x 600mm 400mm Media Sheet 600mm Multiple sheets can be placed on to any of the trays. i.e two A3 sheets ...
Page 17: Settings Menu
Basic Operation Operating Mode Settings Menu Curing Time Auto Mode In automatic mode, the machine supports alternating curing of multiple sheets, but not simultaneous curing in both trays. If you need to cure multiple sheets alternately, please follow the steps below. Set time and temp settings. Click the white box under “cure Time” to input the desired curing time. The unit for the input value is seconds. Value range 30-900 seconds. Curing Temperature Switch to Auto mode. Turn on “Heat” function Mode Auto Temp °c Manual Set Value Actual Value Tray Tray 1 Tray 2 Heat Timer Hold Timer The values shown in the image are for reference Click the white box under “cure Temp” to input the desired only. Please adjust the values according to your curing temperature. actual needs. The unit for the input value is seconds.
Page 18 Basic Operation Wait until the actual temperature Mode Auto Temp p °c reaches set value. Manual Set t Value Actual l Value Mode Tray Auto Temp p °c Tray y 1 Tray y 2 Heat Manual Set t Value Actual l Value Timer Tray Hold Timer r Tray y 1 Tray y 2 Heat...
Page 19: Manual Mode
Basic Operation Manual Mode Place the media sheet in tray. Once the actual temperature is reached, you can open In manual mode, the machine supports alternating curing either tray. Here we take Tray 1. manually and trays can be opened at any point during curing. Switch to Manual mode. Mode Turn on “Heat” function Auto Temp p °c Manual Set t Value Actual l Value Tray Tray y 1 Tray y 2 Heat Timer Hold Timer r Set time and temp settings. Mode Auto Temp p °c Manual Set t Value Actual l Value Tray...
Page 20: After Use
Chapter 3 Maintenance Guidelines About this chapter This chapter is about some daily maintenance guidelines of the machine, properly maintaining the machine can extend Routine Maintenance Before use After use Oven cleaning Filter box Regularly replace the ﬁlter. How to replace ﬁlter box Replacement cycle Tips...
Page 21 Maintenance Guidelines Due to the large amount of glycerin in the composition of DTF white ink, it is normal for oil and water condensation Oven cleaning to appear. In order to prevent condensation from accumulating on the machine during long-term use, please follow the maintenance instructions below. Before use It is recommended to turn on the Heat function for 10 mins before starting each work session to enhance the curing eﬀectiveness. Pre-Work Heating Mode Auto Temp p °c Manual Set t Value Actual l Value Tray Tray y 1 Tray y 2 Heat Timer Hold Timer r Due to the build up of glycerin/oil which comes from ...
Page 22 Maintenance Guidelines Replace the ﬁlter regularly Replace the ﬂter cartridge regularly according to the working condition, refer to the ﬁlter cartridge replacement guideline (as below): 1. How to replace the ﬁlter box Loosen the screws securing Pull the old ﬁlters out and install Open the Smoke purifer. to reveal the ﬁlters the new ﬁlters (Carbon at the bottom). 2. Replacement cycle Suggested replacement cycle Use status High frequency use 1.5 months Low frequency use 3 months If there is smoke Replace the ﬁlter immediately 3. Tips The ﬁlter element is a consumable item and needs to be replaced regularly. The ﬁlter element replacement cycle is not the quality shelf life of the product. Due to diﬀerent use scenarios and frequency of use, the ﬁlter element replace- mentcycle varies. The speciﬁc use is based on the actual use. Replace the ﬁlter element in a timely manner to ensure that the smoke ﬁlter reaches the best working state.
Page 23: Chapter 4 - Warranty And Declaration
Chapter 4 Warranty and Declaration ts lifespan. About this chapter This chapter is about the warranty and declaration of the machine Warranty and Declaration Design Change Warranty Declaration of Conformity Installation Risk Assessment Machine Risk Assessment Parts Diagram ...
Page 24 Warranty and Declaration 1. Design Change With the policy of constant improvement and/or modiﬁcation to meet changing conditions, the right is reserved to change the design and/or speciﬁcations at any time without prior notiﬁcation, and therefore speciﬁcations may vary and not be in accordance with this manual.
Page 25: Guarantee (Limited Warranty)
Warranty and Declaration 1. Guarantee (Limited Warranty) Adkins warrants that the machine is free from defects in material and workmanship for a period of 12 months from the date of supply. The machine comes with a one-year warranty on parts. This warranty covers all parts to repair the defects, except when damage results from misuse or abuse, accident, alteration or negligence or when a machine has been improperly installed. If a machine is covered by warranty should need to be returned to the factory for examination and repair, if on-site component replacement is not possible Adkins will make every eﬀort to repair the customers machine. The warranty will only be eﬀective when Adkins authorises the original purchaser to return the machine to the factory and only when the product upon examination has proven to be defective. Should in our opinion any part of this machine be defective in materials or workmanship, it will be replaced or repaired free of charge, provided that the press has been installed and operated in the correct manner and not subjected to misuse. In exceptional circumstances If Adkins authorise a replacement machine, the warranty of the replacement machine shall expire on the anniversary date of the original machines invoice to the customer. In order for this warranty to be eﬀective, no return of machine or parts may be made without prior factory authorisation. (This will exclude any travelling and/or carriage costs which will be charged at our discretion). This is the sole warranty given by the company; there are no warranties, which extend beyond the description on the face hereof. The seller disclaims any implied warranty of merchantability and/or any implied warranty of ﬁtness for a particular purpose; the buyer agrees that the goods are sold “as is”. The sole purpose of the machine is to be used for DTF, outside of this use Adkins does not warrant the machine. The entire risk as to use, quality and performance of the machine lies with the customer. (No claim of any kind shall be greater than the sale price of the product or part to which the claim is made). In no event will Adkins be liable for any injury, loss or damage, including loss of proﬁts, destruction of goods or any special, incidental, consequential or indirect damages arising from the use of the machine or accompanying materials. This limitation will apply even if Adkins or its authorised agent had been advised of the possibility of such damage. ...
Page 26 Micha Ja...
Page 31: Parts Diagram
Parts Diagram Diagram Adkins Basic Amount Per Diagram Amount Per Part Code Part Code Adkins Basic Description Number Description Machine Number Machine 1201-05-08-012-C Thermowire 7101-11-06-022-C Power Switch XR-01-044 Heat Element XJHC-CZ-011 Power Socket EE-15-067-A Small Board XR-01-024 Tray Sensor Fixed/Toothed Oven Rail 42HSC4409B-23B Tray Motor D10-B-005-10 (Left or Right) EE-15-066-A Main Control Board EE-25-009-A Paper Suction Fan (1.2a) 7101-11-09-003 Cooling Fan (0.2a) XR-01-015 Mini Filter EE-26-003-D 24v Power Supply (6.5a)