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U.S. Solid M6 Series Manual

Peristaltic pump
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Manual of M6 Series
Peristaltic Pump
This manual shall be made available to all users of this peristaltic pump. To ensure
the best results and maximum durability of this U.S. SOLID LLC (here after U.S.
SOLID or The Company) product, read and follow all instructions carefully. Failure
to do so may lead to serious bodily injury and catastrophic damage to the pump,
supplies, or surrounding area. All safety suggestions must be followed closely and
precautions must be taken to guarantee this pump is only used by qualified
personnel who have understood this guide.
Version 1.0 ©2024 U.S. SOLID LLC. All rights reserved

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Summary of Contents for U.S. Solid M6 Series

  • Page 1 This manual shall be made available to all users of this peristaltic pump. To ensure the best results and maximum durability of this U.S. SOLID LLC (here after U.S. SOLID or The Company) product, read and follow all instructions carefully. Failure to do so may lead to serious bodily injury and catastrophic damage to the pump, supplies, or surrounding area.

  • Page 2: Table Of Contents

    Contents I. Pump Safety Instructions ..............3 II. Pump Appearance ................3 III. Pump Control Panel ................4 IV. Pump External Control Interface Guide ..........6 V. Pump Parameters .................8 VI. Pump Dimension Drawings ..............9 VII. Pump Maintenance ................10 VIII. Pump Troubleshooting ..............11 IX.

  • Page 3: Pump Safety Instructions

    I. Pump Safety Instructions  Please read the manual carefully before operating the product.  Connect the power cord to the wall socket directly, and avoid using the extended electric wire.  If the power cord or plug had wear and other damage, please disconnect the plug (Hold the plug instead of the wire).

  • Page 4: Pump Control Panel

    III. Pump Control Panel  Left/right reversal key Control the drive working direction, press the button once, the drive work status changes once. When the drive runs left, the left indicator light is on. When the drive runs right, the right indicator light is on. ...
  • Page 5 (2) Only external control direction mode: the external control direction indicator light is on, external control start/stop and speed indicator lights are off. (3) Only external control speed mode: the external control speed indicator light is on, external control start/stop and direction indicator lights are off. (4) External control start/stop and direction mode: the external control start/stop and direction indicator lights are on, external control speed indicator light is off.

  • Page 6: Pump External Control Interface Guide

    IV. Pump External Control Interface Guide The 15 pin connector on the back of pump control the pump through external signals, the wiring definition as below: (1) Pin 1, 0-5V: Externally connecting signal positive pole of controlling the motor speed, 0-5V connecting wiring port. (2) Pin 2, WK-RUN/STOP: External control start/stop input port (Passive signal: Motor runs in normal off status, motor stops in normal on status.
  • Page 7 DB15 external control port regular wire sequence as below: RS232 Communication Pin Definition (1) Pin 6, 232-T: The host computer sends data port, connects to DB-9 connector Pin (2) Pin 7, 232-R: The host computer receives data port, connects to DB-9connector Pin 2.

  • Page 8: Pump Parameters

    V. Pump Parameters Model USS-PP00024 USS-PP00093 USS-PP00025 USS-PP00026 Number of channel 0.211-3600 0.3-6000 0.69-12000 Flow rate range ml/min ml/min ml/min Flow rate <±0.5% accuracy Display 3-bit LED Control Mechanical key pad External control Switch signal Speed range 0.1-600rpm Speed control Digital knob Speed 0.1rpm (0-100rpm), 1rpm (100-600rpm)

  • Page 9: Pump Dimension Drawings

    VI. Pump Dimension Drawings Unit: mm M6-3L + DZ25-3L M6-6L + DZ25-6L M6-12L + YZ35 For each additional pump head, the longitudinal dimension will be increased by 60mm.

  • Page 10: Pump Maintenance

    VII. Pump Maintenance  Check the running status of machine before starting it, normal operation can be put into use.  Check for leakage, and correct fault which can be appeared.  Clean liquid overflowed from the pump in time. ...

  • Page 11: Pump Troubleshooting

    VIII. Pump Troubleshooting Problem:  Screen does not light up when the switch is turned on. Solutions: Check if the power cable is properly and securely connected.  Confirm that there is power supply.  Check if the fuse is damaged. ...

  • Page 12: Pump Head Safety Instructions

    IX. Pump Head Safety Instructions  Tubing may crack from wear, causing fluid overflow and potential damage to the body and instruments. Regular checks and timely tubing replacements are essential.  When changing tubing or its position, make sure to stop the pump head from rotating to prevent accidents with fingers or clothes.

  • Page 13: Pump Dimension Drawings

    XI. Pump Dimension Drawings Unit: mm DZ25-3L Pump Head DZ25-6L Pump Head...
  • Page 14 YZ35 Pump Head (PPS) YZ35 Pump Head (Aluminum Alloy)

  • Page 15: Pump Head Installation Instructions

    XII. Pump Head Installation Instructions  Try to install the pump head at or just below the liquid level end of the liquid to be transferred to ensure the most efficient liquid transfer.  Do not install the pump in a confined location without adequate air circulation around the pump.
  • Page 16 2. Multiple Pump Head Installation A plurality of DZ25 pump heads are used with extended screws in tandem, with 2 pump heads as an example. First, install the coupling on the main shaft of the tandem pump head 1, tighten the screws, and then install the U type cushion on the shaft head of the pump head 2, next insert the shaft end of pump head 2 into the shaft groove of pump head 1.
  • Page 17 3. Precautions for Installation of Multiple Pump Heads in Series When install the pump, the entire pump head is disassembled into two separate pump heads as shown in the picture above. The two pump head roller assemblies should be staggered and installed in sequence. The wheel status is as shown in the figure below.
  • Page 18 (3) Install the upper clock, put down the levers to lock the block, see below. 5. Tubing Structure Instruction Draw two lines on the tubing, interval is L (as shown above). The two sharp point of the cartridge should be align at the line (note: when put the cartridge into the bottom of the groove, they should also be align at the line).

  • Page 19: Yz35 Pump Heads

    XIV. YZ35 Pump Heads YZ35(PPS) YZ35 (Aluminum Alloy )
  • Page 20 1. Single Pump Head Installation First the install the coupling on main shaft of the pump head, tighten the M5 screws after positioning according to the size shown in the figure, as shown, and then connect the pump head to the drive through the coupling. Note: Users need to fasten the screws with similar force, and can’t be too tight, to avoid the lower support deform and make working noise.
  • Page 21 Note: When install the pump, the entire pump head is disassembled into two separate pump heads as shown in the picture above. The two pump head rollers assemblies should be staggered and installed in sequence. The wheel status is as shown in the figure below.
  • Page 22 3. Tube Clamp Function of the tube clamp: It can better fix the tube and reduce tube shaking, besides improve the transmission stability and transmission accuracy. Effectively reduce tube wear and extend tube life. Tube Clamp Type: 26#, 73#, 82#, as below: 4.
  • Page 23 (5) Clip slot of two tube clamps into the slideway of the pump head, press hard until it can't be pressed. At this time, the tube clamp is not installed in place.
  • Page 24 (6) Pull the lever clockwise and slowly press down until the upper block is pressed down. At this time, the tube clamp is also installed in place. 5. Pressure Adjustment YZ35 series pump head can adjust pressure of the tube outlet by the rotary knob on pump head body, because the YZ35 (PPS) pump head and the YZ35 (aluminum alloy) pump head have different pressure adjustment structures, the pressure adjustment methods are different.

  • Page 25: Pump Head Flow Rate Reference Table

    XV. Pump Head Flow Rate Reference Table Note: The following mentioned flow reference data is measured under the conditions of no pressure and no suction lift at room temperature under standard atmospheric pressure with pure water as the transmission medium, In actual use, it is affected by many factors such as transmission medium, inlet and outlet pressure, tube material and error, working environment, etc.The flow rate may vary, this data is for reference only.

  • Page 26: Pump Head Maintenance

    XVI. Pump Head Maintenance  When pump does not work, please loose the cartridges of pressing the tubing for avoiding changing the shape of tubing because of longtime extrusion.  Keep the rollers of pump head clean and dry, otherwise it can quicken the tubing wearing, reduce the useful life of tubing and lead the rollers to damage in earlier.

  • Page 27: Pump Head Troubleshootinge

    XVII. Pump Head Troubleshootinge Problem:  The pump head is running but the flow is small or no flow. Solutions: Check whether the pump is supplied with transmission liquid;  Detect whether the suction side pipeline of the pump is blocked by suction ...
  • Page 28 Contact Website: https://ussolid.com/ Email: service@ussolid.com...

This manual is also suitable for:

Uss-pp00024Uss-pp00093Uss-pp00025Uss-pp00026

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