Navistar 19-000-01 Instructions Manual

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Tool Instruction

A/C System Flush Tool Instruction

4328094R2

Tool Number: 19-000-01 and 19-000-02 (Medium Duty Only)

Figure 1. A/C System Flush Tool 19-000-01.

Purpose

The A/C System Flush Tool (Figure 1) cleans the A/C system from contaminants caused by compressor failure

or use of incorrect refrigerant or oil.

Application(s)

This tool set applies to all trucks manufactured by International Trucks

and branded as International

built

during model year 2004 through 2012.

Read all safety instructions in the "Safety Information" section of the appropriate Engine Service or Diagnostic Manual.

Follow all warnings, cautions, and notes.

Need help?

Do you have a question about the 19-000-01 and is the answer not in the manual?

Questions and answers

Summary of Contents for Navistar 19-000-01

Page 1 2004 through 2012. Read all safety instructions in the "Safety Information" section of the appropriate Engine Service or Diagnostic Manual. Follow all warnings, cautions, and notes. © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 2 Disclaimer Please refer to the A/C HVAC Service Resource Center or TSI 12-16-04R1 before using the A/C System Flush Tool 19-000-01 or 19-000-02 (Medium Duty Only). This is to make sure the proper refrigerant system components are cleaned or replaced.
Page 3 Table 1 Flushing Equipment Image Tool Number Description 19-352-01 Flush Tank Assembly 19-352-01-01 Tank Assembly 19-352-01-02 Flush Gun Assembly 19-352-01-07 Regulator and Pulse Valve Assembly 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 4 Tool Contents (cont.) Table 1. Flushing Equipment (cont.) Image Tool Number Description 19-352-02 Discharge Assembly 19-352-02-01 Discharge Barrel 19-352-02-04 Discharge Hose 19-352-02-02 Charcoal Filter Pack 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 5 Table 1. Flushing Equipment (cont.) Image Tool Number Description 19-352-02-05 Filter Pack 19-352-03 Nitrogen Regulator Assembly 19-352-03-01 Nitrogen Regulator 19-352-03-02 Nitrogen Regulator Hose 19-352-03-04 Blow Gun 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 6 A/C Fill Tool Fitting ¾M 19-353-02 A/C Line Plug Tool ¾M (for 19-000-01 Kit only) 19-353-03 A/C Fill Tool Fitting ¾F 19-353-04 A/C Drain Tool Fitting ¾F 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 7 A/C Drain Tool Fitting ½F 19-353-07 A/C Drain Tool Fitting ½M 19-353-08 A/C Line Plug Tool ½M (for 19-000-01 Kit only) 19-353-09 A/C Fill Tool Fitting ½M 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 8 A/C Fill Tool Fitting (for 19-000-01 Kit only) 19-353-11 A/C Drain Tool Fitting ⅜F (for 19-000-01 Kit only) 19-043-01 Condenser Loop Tool 19-094-01 Evaporator Adaptor Tool 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 9 (for 19-000-01 Kit only) 19-632-01 Line Loop Tool (for 19-000-01 Kit only) 19-632-02 Line Loop Tool (for 19-000-01 Kit only) 19-310-01 Adapter Fitting O-Ring Kit 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 10 Table 2. Flush Fittings (cont.) Image Tool Number Description TC3Q Drier Cutting Tool 19-353–16 Micron Gauge Adapter 19-000-01-06 Roll Cart 19-000-01-01 Roll Cart Foam Cut-Outs (Top Drawer) 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 11 Tool Number Description 19-000-01-02 Laminate Tool Layout Sheet (Top Drawer) 19-000-01-03 Roll Cart Foam Cut-Outs (Bottom Drawer) 19-000-01-04 Laminate Tool Layout Sheet (Bottom Drawer) 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 12 Tool Number Description 4328094R2 Instruction Sheet 69086 Micron Gauge Table 3 Additional Tools Required (Not Included in Kit) Image Tool Number Description ZTSE4660 Cap Plug 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 13 Flush Kit. This tool cart will include foam cut-outs and laminate tool layouts in each drawer. Some assembly may be required. Please see manufacturer instructions included with the cart. 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 14 2. Install the four (4) small seals 3543881C1 (Figure 3, Item 4) and the four (4) small orange O-rings 3543727C1 (Figure 3, Item 3) on Adapter Fittings 19-353-09, 19-353-08, and both 19-353-07 adapters. 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 15 2. Using Application Table (Table 4), install all fittings in their proper locations. 3. Follow the Flushing and Purging procedures outlined in TSI 12-16-04. 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 16 Sleeper Rear 19-353-06 19-353-06 19-353-06 Liquid Line Sleeper Rear Lines at Rear 19-632-01 19-632-01 19-632-01 19-632-02 Sleeper 19-094-01 19-094-01 19-094-01 Evaporator Sleeper Evaporator 19-094-02 No-Idle 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 17 A/C component and reduces the release of VOCs (Volatile Organic Compounds) to a safe level. The Discharge Hose 19–352–02–04 connects to the adapters with the black fittings. 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 18 Discharge Hose 19–352–02–04 Discharge Barrel 19–352–02–01 1. Connect Discharge Hose 19–352–02–04 (Figure 6, Item 1) to Discharge Barrel 19–352–02–01 (Figure 6, Item 2) using cam-lock coupling. 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 19 WARNING: Make sure discharge assembly is completely drained. Excessive amounts of Volatile Organic Compounds (VOCs) could be released into local air if barrel is not drained. Read MSDs thoroughly before performing any flushing work. 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 20 Figure 8. Discharge Barrel 19–352–02–01 Closing Ring Lock. Discharge Barrel 19–352–02–01 closing ring lock 1. Release lock (Figure 8, Item 1) on Discharge Barrel 19–352–02–01 closing ring. 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 21 Discharge Barrel 19–352–02–01 closing ring lever 2. Release lever (Figure 9, Item 1) on Discharge Barrel 19–352–02–01 closing ring. 3. Slide closing ring down Discharge Barrel 19–352–02–01. 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 22 4. Using black knob on Charcoal Filter Pack 19–352–02–02, remove charcoal filter pack (Figure 10). 5. Inspect Charcoal Filter Pack 19–352–02–02 and replace if needed. 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 23 Figure 11. Filter Pack 19–352–02–05. 6. Remove all three Filter Packs 19–352–02–05 (Figure 11). 7. Inspect all three Filter Packs 19–352–02–05 and replace if needed. 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 24 19–352–01 to pressurize the flushing system. Also, the Nitrogen Regulator Assembly 19–352–03 will be used to purge the A/C components of solvent when the flushing procedure is completed. 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 25 Nitrogen Regulator Assembly 19–352–03 Figure 13. Nitrogen Regulator Assembly 19–352–03. Nitrogen Regulator Assembly 19–352–03 1. Connect Nitrogen Regulator Assembly 19–352–03 (Figure 13) to nitrogen source. 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 26 2. Connect Nitrogen Regulator Hose 19–352–03–02 (Figure 14, Item 2) to Regulator and Pulse Valve Assembly 19–352–01–07 (Figure 14, Item 3) located on Flush Tank 19–352–01–01 (Figure 14, Item 1) for flushing the system. 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 27 1. Connect Flush Gun Assembly 19–352–01–02 to fitting located on Nitrogen Regulator Assembly 19–352–03 (Figure 15, Item 1) for purging. Nitrogen Regulator Hose 19–352–03–02 can stay connected to Flush Tank Assembly 19–352–01 while purging. 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 28 The Blow Gun 19–352–03–04 (Figure 17) is used with the Nitrogen Regulator Assembly 19–352–03 to dry A/C lines that were removed from the vehicle. 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 30 The Flush Tank Assembly 19–352–01 (Figure 19) is used to supply high pressure pulsated solvent by the Flush Gun Assembly 19–352–01–02 by pulling the trigger. The Flush Gun Assembly 19–352–01–02 connects to the adapters with the silver fittings. 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 31 Regulator and Pulse Valve Assembly 19-352-01-07 Tank Assembly 19-352-01-01 1. Remove Regulator and Pulse Valve Assembly 19-352-01-07 (Figure 20, Item 1) from Tank Assembly 19-352-01-01 (Figure 20, Item 2). 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 32 2. Add recommended amount of A/C flush solvent to Tank Assembly 19–352–01–01 (Figure 21, Item 1). 3. Reinstall Regulator and Pulse Valve Assembly 19-352-01-07 to Tank Assembly 19-352-01-01. 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 33 The Micron Gauge 69086 (Figure 22, Item 1) and Micron Gauge Adapter 19–353–16 (Figure 22, Item 2) are used together to verify that the complete A/C system is reaching the specified vacuum reading. Figure 23. Micron Gauge and Micron Gauge Adapter. 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 34 The Drier Cutting Tool TC3Q (Figure 24) is used to cut open the filter drier assembly to inspect for metal debris caused by a failed compressor. 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 35 1. Following the proper procedures located in TSI 12–16–04, use the Drier Cutting Tool TC3Q (Figure 25, Item 1) to inspect the receiver/drier during the A/C diagnostic procedure. 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...
Page 36: Contact Information
For questions, concerns or feedback related to Service Tools: Navistar Service Tool Support Center Submit a Service Tool iKNow Case File or call 1-800-365-0088 4328094R2 © 2012 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners...

This manual is also suitable for:

19-000-02